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Vehicle Model: CHEVROLET SILVERADO 1500 (T1 XX)
5Ft/Short Bed LHD - Excludes models with accessories
that would affect EGR RollTrac fitment
Year of manufacture: MY 2019 onwards
Installation time: 180 minutes
Caution
• Do not attach EGR RollTrac in a location or by a method not specified.
• Do not use this product for any vehicle make or model, other than those specified in this document.
• Do not remove the plaque or label from this product.
• Do not modify the structure of the EGR RollTrac in any way.
General Notes
• Read through the fitting instructions before installation of EGR RollTrac.
• Always install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.
• Ensure all recyclable discarded vehicle accessory components and packaging are recycled following local recycling regulations.
• It is always recommended that this accessory is fitted by a qualified Technician.
• Safely store and protect any removed vehicle components.
• Ensure all bare metal surfaces are protected using Automotive Bare Metal Primer and touch-up paint.
• Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.
Safety Notes
• Check that all work practices comply with safety standards.
• Please wear appropriate clothing and use safety equipment.
RT0037
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EGR Document ID#120520 v4
INSTALLATION INSTRUCTIONS
ELECTRIC
2022-07-08 16:26:14
Page 1 of 33
jhorwill --
id#120520
*RT0037*
Issue 4: 27/04/22
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Summary of Contents for EGR RollTrac RT0037
- Page 1 Installation time: 180 minutes Caution • Do not attach EGR RollTrac in a location or by a method not specified. • Do not use this product for any vehicle make or model, other than those specified in this document. • Do not remove the plaque or label from this product.
- Page 2 STEP 1-15 STEP 1-9 EGR RollTrac ASSEMBLY EGR RollTrac SECTION C INSTALLATION STEP 1-14 SECTION D STEP 1-5 OPERATIONS CALIBRATION FINAL NOTES SECTION E FINISH RT0037 Page 2 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 3 LHS RAIL QTY: 1 RHS RAIL QTY: 1 LHS MOUNT EXTRUSION QTY: 1 RHS MOUNT EXTRUSION QTY: 1 RUBBER EXTRUSION QTY: 1 EGR RollTrac FITTING KIT IN BOX SCRW0973 (BLACK) MISC5512PC SCREW M6X15MM CANISTER STOP LH CANISTER STOP RH M6 TAPPED PLATE...
- Page 4 EGR RollTrac FITTING KIT COMPONENTS IN BAGS 5PCS EGR RollTrac FITTING KIT ADDITIONAL ITEMS INSTALLATION OWNERS INSTRUCTIONS MANUAL RUBBER EXTRUSION SPP UNIT QTY: 2 TOOLS REQUIRED - NOT SUPPLIED IN KIT Drill Stop Hole Saw Drill Bits Ø5mm (3/16”) Masking Tape Ø6mm (1/4”)
- Page 5 RHS shown, repeat on the LHS. Clean all burrs and coat the exposed metal with a suitable rust preventative (not supplied). Fit front drain tubes (16) to the bed. RT0037 Page 5 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 6 Feed the rear drain tube into the drilled hole. Guide the plastic tube inside the tail light cavity towards the ground. Push the rubber tube in until seated firmly in the hole, see detail view. RT0037 Page 6 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 7 Lift the rail cap corner (rear LHS shown) and push in the M6 Nut Clip (12) into the square hole in the bed. Repeat for the RHS. RT0037 Page 7 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 8 (the use of a drill stop and/or a packer to protect the nut clip is recommended). Ensure the hole in plastic clears the hole in nut clip. RT0037 Page 8 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 9 (The use of a drill stop and/or a packer to protect the bed’s sheet metal is recommended). Ensure the holes in plastic clear the holes in bed. Repeat steps 6 to 10 on RHS. RT0037 Page 9 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 10 Fit two setup jigs (21) to the RHS mount extrusion (6) in locations shown. Jigs will be reused for the LHS. RT0037 Page 10 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 11 The last screw towards the rear of the bed will not require plate as it will screw into the previously fitted M6 clip. RT0037 Page 11 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 12 IMPORTANT: Torque-up the rear screw first. Torque all screws to 5.5Nm (4ft-lb). Verify the step is still 2.5mm; if so, remove the setup jigs. Repeat step 10-15 for the LH. RT0037 Page 12 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
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Page 13: Top View
THAT HEAT UP, SUCH AS EXHAUST AND ENGINE COMPONENTS. DO NOT ATTACH HARNESS TO MOVING PARTS, FUEL LINES, BRAKE LINES, MOVING PARTS AND AVOID PINCH POINTS. HARNESS ROUTING OVERVIEW TOP VIEW RT0037 Page 13 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --... -
Page 14: Battery Cover
IMPORTANT: Ensure the fuses are not installed to the harness at this stage. Secure harness to FOD (front of dash) plastic trim with panel clip. RT0037 Page 14 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --... - Page 15 Securely tape the wire harness to the draw wire and carefully pull back through to left side of dash. Remove draw wire from harness. RT0037 Page 15 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 16 Connect the T-patch 2-way connector (G) to the SPP-unit connector (F). Secure the harness with cable ties and refit any plastic covers if removed. RT0037 Page 16 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 17 Run the harness on top of the chassis rail towards rear of the vehicle and secure to the existing vehicle harness using cable ties. RT0037 Page 17 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 18 CABLE TIE CABLE TIE CABLE TIE CABLE TIE RT0037 Page 18 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 19 After securing the harness, pull up the connector (A) between the cabin and truck bed into the existing hole in the front LHS of the bed, untill the rubber grommet on the harness is seated in the hole firmly. RT0037 Page 19 of 33 Issue 4: 27/04/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 20 IMPORTANT: Carefully align and slide the rail over the handrail endcap and canister endplate taking particular care to ensure that the siderails are slid straight and no undue force is applied to the electrical contact. Details in following steps. RT0037 Page 20 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 21 Carefully turn the assembly over and place onto a protected surface. Remove the tape holding the rubber seal and check the seal position as shown. Repeat for LHS Rail. RT0037 Page 21 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 22 IMPORTANT: Spray the front cover edge with soapy water to allow it to slide easily into the sides, twisting side rails outwards will also help. RT0037 Page 22 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 23 INSERT SCREWS AND TORQUE TO 5.5Nm (fft-lb) Using the 3 screws removed from Step 4, secure the Front Plate (2) to the Canister Assembly (1) and torque to 5.5Nm (4ft-lb). RT0037 Page 23 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 24 - avoiding any gap. Peel the protective liner from the foam tape, adhere to the channel in the side rail, Press down firmly to secure. Repeat on RH side rail. RT0037 Page 24 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 25 Install the Rubber Perimeter Seal (23) into each side rail and ensure seal is firmly seated (note the seal orientation). Important: do not stretch the seal while fitting. RT0037 Page 25 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
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Page 26: This Section Left Intentionally Blank
Fit the tapped plate (13) into the canister stop (8) as shown. Secure the LHS canister stop (8) with two M6 screws (14) and torque to 5.5Nm (4ft-lb). Repeat for the RHS. THIS SECTION LEFT INTENTIONALLY BLANK RT0037 Page 26 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --... - Page 27 NOTE: You may have to lift the LHS of the cover and use packer to aid connection. Ensure all seals are sitting vertically as illustrated. RT0037 Page 27 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
- Page 28 Ensure seals are not deformed when repositioning cover. Assemble the Rolltrac side rail to the mount extrusion with screws on each side as shown, tighten loosely. RT0037 Page 28 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
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Page 29: Rear View
CANISTER CABLE TIE Connect the front drain tubes to the canister. Connect the rear drain tubes to side rails and secure with cable ties. RT0037 Page 29 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --... - Page 30 SILICONE SPRAY Close the inspection covers and secure with retained screws. Open and close the EGR RollTrac to distribute lubricant and check operation. Allen Key 2.5mm INSPECTION COVER...
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Page 31: Calibration Procedure
WARNING: Keep obstructions clear of cover during calibration mode. 10 SECONDS PULL • Cover will open and close twice automatically. • The EGR RollTrac internal LED light will pulse slowly during calibration and stop pulsing when calibration is complete. 2 SECOND PULSE START OF CALIBRATION... - Page 32 NOTE: EGR RollTrac should open and close smoothly. If cover does not lock or open correctly, please refer to the trouble shooting section in the Owners Manual. If the EGR RollTrac closing is slow, clean the siderails and ensure that no dirt or debris is inside the drive rail.
- Page 33 After running all fitment checks, confirming all functions and running calibration, drill the 2 hole locations using 5mm (3/16”) drill bit. Secure the brackets with rivets as shown. Repeat for LHS. NOTE: Apply rust inhibitor to drilled holes. RT0037 Page 33 of 33 Issue 4: 27/03/22 EGR Document ID#120520 v4 2022-07-08 16:26:14 jhorwill --...
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