For more information see: "Safety Instructions" on page 9. Whenever in doubt regarding the correct understanding of this document, contact the Eurotech Technical Support (for more information see: "How to Receive Technical Assistance" on page 13) 2.
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BoltGATE 20-25 User Manual Rev. 1-1 Contents ONTENTS Trademarks Intended Audience of this Document Revision History How to Get Started Contents 1 Safety Instructions 1.1 Safety Messages Used in this Document 1.1.1 Safety Messages for Hazards with a High Level of Risk 1.1.2 Safety Messages for Hazards with a Medium Level of Risk...
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Contents BoltGATE 20-25 User Manual Rev. 1-1 6.4.5 MicroSD card receptacle 6.4.6 1st and 2nd MicroSIM card receptacles 6.4.7 Maintenance USB 2.0 port 6.4.8 Programmable pushbutton 6.4.9 TTL Serial Console 6.5 Storage Panel and Removable Drive Bay 6.5.1 Storage Panel Overview 6.5.1.1 How to Remove the Storage Panel Cover...
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10.13 Odometer 10.14 RTC 10.14.1 How to Use the 256 User-Available Bytes 10.14.2 How to Manage the BoltGATE 20-25 Sleep Mode 10.15 Watchdog 10.15.1 How to Manage the Watchdog Using the C Programming Language 10.15.2 How to Manage the Watchdog From the Command Line 10.15.3 For Further Information...
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Contents BoltGATE 20-25 User Manual Rev. 1-1 14.3 How to Turn OFF the Product 15 How to Maintain the Product 15.1 How to Safely Remove the Power Supply 15.2 How to Prevent Damaging Electrostatic-Sensitive Devices 15.3 How to Verify the Installation of the Product 15.4 How to Clean the Product...
Failure to comply with the instructions and warnings contained this document, violates the standards of safety, design, manufacture, and intended use of the product. Eurotech assume no liability for any damage caused by failure to observe the instructions and warnings contained this document.
1 Safety Instructions BoltGATE 20-25 User Manual Rev. 1-1 1.1.2 Safety Messages for Hazards with a Medium Level of Risk To indicate a hazard with a medium level of risk which, if not avoided, could result in death or serious injury, the following safety message is used;...
Use a power supply that meets the product requirements and complies with the relevant standards and regulations. In case of uncertainties about the required power supply, contact the Eurotech Technical Support Team (for more information see "How to Receive Technical Assistance" on page 13)
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5. Ship the product to Eurotech following the information received from the RMA Department. NOTICE Any product returned to Eurotech, that is found to be damaged due to inadequate packaging, will not be covered by the warranty. 13 / 102...
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BoltGATE 20-25 User Manual Rev. 1-1 3 Conventions Used in this Document ONVENTIONS SED IN THIS OCUMENT Conventions for Signal Names Convention Description Ground Active low signal Positive signal; Positive signal in differential pair Negative signal; Negative signal in differential pair 3.3 V signal level...
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Energy, and a dedicated internal GPS with Dead Reckoning. The MVB versions of the BoltGATE 20-25 add integrated hardware and software components to interface with the train bus through two MVB ports on DB9 connectors. MVB options include EMD and ESD+ interfaces, both available in Read/Transmit or Read Only configurations.
4.1.1 Intended Use The BoltGATE 20-25 is a family of EN 50155 Multi-Service IoT Gateway devices that must be used only in on-board rail vehicles applications that meet the instructions and warnings contained in this document, and the standards required by the current legislation.
BoltGATE 20-25 User Manual Rev. 1-1 4 Product Overview Technical Specifications The BoltGATE 20-25 family includes several product versions. Each product version includes: Some common features: a common feature is a feature that is available for all the product versions (see "Common Features"...
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4 Product Overview BoltGATE 20-25 User Manual Rev. 1-1 Feature Description Other Yes, with SuperCAP (up to 2 months retain), Fast Reboot Support External Watchdog EEPORM 32 KB Factory Option: TPM 1.2/2.0 Sensors Internal Temperature, Accelerometer Power Input Wide Voltage Input Range: 9 to 137.5 VDC...
BoltGATE 20-25 User Manual Rev. 1-1 4 Product Overview 4.2.2 Version-Specific Features The version-specific features are listed in the following table: Feature Wireless Wired Memory Storage Version Interfaces Interfaces Processor Drive Included Video Out Cellular Drives (Rear Side) (Front Side) Intel®...
4 Product Overview BoltGATE 20-25 User Manual Rev. 1-1 Product Labels The following labels are placed on the front side of the product, according to product version: Product Version Labels Ref# and Position Label Ref# Label Type and Information Label Example...
5.2.1 Modification Statement Eurotech has not approved any changes or modifications to the product by the user. Any changes or modifications could void the user’s authority to operate the product. RoHS 3 Compliance...
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BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview RONT VERVIEW The following Front Side Layouts are available according to the BoltGATE 20-25 versions: Product Version Front Side Layout 25 / 102...
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6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 Front Side Overview, vers.: -01 -02 -03 -04 -11 -15 Ref# Description LED Indicators Service Panel Storage Panel 26 / 102...
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview Front Side Overview, vers.: -M1 -M2 -M3 -M4 Ref# Symbol Description LED Indicators Service Panel MVB-S1 MVB Interface: DB9 Male Connector MVB-S2 MVB Interface: DB9 Female Connector 27 / 102...
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 LED Indicators Overview The following LED indicators are available on the Front Side: Ref# Description Color User 1 Dual Color (Green / Amber) MiniPCIe Slot #3 Green User 2 Dual Color (Green / Amber)
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview Service Panel and Service Interfaces 6.4.1 Service Panel Overview Ref# Description Service Panel: includes the Service Interfaces 6.4.1.1 How to Remove the Service Panel Cover NOTICE The IP grade is not maintained when the Service Panel cover is removed.
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 6.4.3 Reset pushbutton This is a pushbutton that triggers a hardware reset of the product every time you push it. 31 / 102...
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 6.4.4 Micro HDMI type D video port This is a Micro HDMI type D video port. It has the following layout and specifications: Connector Layout: Connector pinout: Pin # Signal...
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 6.4.5 MicroSD card receptacle This is a push-push (push-to-lock/push-to-release) MicroSD card receptacle. It allows you to insert a MicroSD card (up to 32 GB) for additional data storage. Insert the MicroSD card as showed in the figure below, with the contacts facing the circuit board.
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 6.4.6 1st and 2nd MicroSIM card receptacles These are 2 push-push (push-to-lock/push-to-release) MicroSIM card receptacles: 1st MicroSIM card receptacle is placed on the top side of the circuit board 2nd MicroSIM card receptacle is placed on the bottom side of the circuit board If you have only one SIM card, use the 1st Micro SIM card receptacle.
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 6.4.7 Maintenance USB 2.0 port This is a USB 2.0 port available for maintenance only. It has the following layout and specifications: Connector Layout: Connector Pinout: Pin # Signal Type...
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 6.4.8 Programmable pushbutton This is a pushbutton that can be programmed to execute a specific action every time you push it. 36 / 102...
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 6.4.9 TTL Serial Console This is a TTL Serial Console. It has the following layout and specifications: Connector Layout: Connector Pinout: Pin # Signal Type Description Ground Transmit Data Connector Specifications:...
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 Storage Panel and Removable Drive Bay 6.5.1 Storage Panel Overview Ref# Description Storage Panel: includes a Removable Drive Bay 6.5.1.1 How to Remove the Storage Panel Cover NOTICE The IP grade is not maintained when the Storage Panel cover is removed.
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 6.5.2 Removable Drive Bay Overview The Removable Drive Bay can have up to 2x 2.5" HDD/SSD drives, max 9 mm height. The Removable Drive Bay is provided with a key-lock mechanism 6.5.2.1...
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6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 3. Remove the Drive Bay from its enclosure: use the security door to simplify the operation 4. Insert the disks in the slots of the Drive Bay. For each disk: a.
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BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 5. Fasten the disks to the Drive Bay. For each disk: a. Insert the four M3 x 4 mm screws without fastening them b. Fasten the screws following the order indicated by the numbers from 1 to 4 6.
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6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 7. Close the security door 8. Close the latch of the locking mechanism. Remove the key. 42 / 102...
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview MVB Interface Overview The following MVB interfaces are available for BoltGATE 20-25, versions: -M1 -M2 -M3 -M4: EMD TX+RX for version -M1 EMD RX Only for version -M2 ESD+ TX+RX for version -M3...
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 6.6.2 MVB EMD Interface Details 6.6.2.1 MVB EMD Male Connector Specifications Connector Layout: Connector Pinout: Pin # Signal Type Description A.data.P Non-inverted MVB bus line A A.data.N Inverted MVB bus line A...
. The effective line termination matches the recommended cable impedance of 120Ω. Assuming that the BoltGATE 20-25 is the last of several MVB nodes, one of the MVB connectors remains free. The terminator is mounted on this connector and delivers the correct line termination.
6 Front Side Overview BoltGATE 20-25 User Manual Rev. 1-1 6.6.3 MVB ESD+ Interface Details 6.6.3.1 MVB ESD+ Male Connector Specifications Connector Layout: Connector Pinout: Pin # Signal Type Description A.Data_P Line A Data+ A.Data_N Line A Data- No Connection Connector Specifications: B.Data_P...
BoltGATE 20-25 User Manual Rev. 1-1 6 Front Side Overview 6.6.3.3 MVB ESD+ Connection Notes An ESD segment shall be terminated electrically at each end by a terminator. The terminator shall present an impedance of 120,0 Ω ± 2 % measured at 1,0 BR.
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BoltGATE 20-25 User Manual Rev. 1-1 7 Rear Side Overview VERVIEW The following Rear Side Layouts are available according to the BoltGATE 20-25 versions: Product Version Rear Side Layout 49 / 102...
7 Rear Side Overview BoltGATE 20-25 User Manual Rev. 1-1 Rear Side Overview, vers.: -01 -02 -03 -04 -M1 -M2 -M3 -M4 Ref# Symbol Description Wi-Fi and Bluetooth Co-existence Main Antenna Connector Wi-Fi (MIMO) Diversity Antenna Connector Cellular Main Antenna Connector: Not Available for Vers.: -01 -02 -03 -04...
7.3.3 Earth Connection Terminal Always use this terminal to connect the BoltGATE 20-25 to an earth point in the installation. This terminal includes an M4 washer and an M4 lock nut. Apply a tightening torque of 1.5 Nm (maximum guaranteed tightening torque = 2 Nm).
BoltGATE 20-25 User Manual Rev. 1-1 7 Rear Side Overview 7.3.4 Connector M1 Connector Layout: Connector Pinout: Pin # Signal Type Description VIN+ Power Supply Input + Key Signal VIN- Power Supply Input - Connector Specifications: Panel-mount; MIL-26482 series Gender: Male Type: Size 12;...
BoltGATE 20-25 User Manual Rev. 1-1 7 Rear Side Overview 7.3.6 Connector M3 Connector Layout: Connector Pinout (pins not listed are not connected): CAN Lines: Pin # Signal Type Description CAN VDD CAN +5V CAN H CAN Data + CAN L...
7 Rear Side Overview BoltGATE 20-25 User Manual Rev. 1-1 7.3.7 Connectors ETH1 and ETH2 Connector Layout: Connector Pinout: Pin # Signal Type Description Male RJ45 Pin # TX+ _D1 Transmit Data + TX- _D1 Transmit Data - RX+_D2 Receive Data +...
7 Rear Side Overview BoltGATE 20-25 User Manual Rev. 1-1 Wi-Fi and Bluetooth Feature Description Frequency bands WLAN: 2.4 GHz ISM Bands 2.412 - 2.472 GHz, 2.484 GHz 5.15 - 5.25 GHz (FCC UNII-low band) for US/Canada, Japan and Europe 5.25 - 5.35 GHz (FCC UNII-middle band) for US/Canada and Europe...
BoltGATE 20-25 User Manual Rev. 1-1 7 Rear Side Overview Insulated Digital I/Os The BoltGATE 20-25 includes: 4x Digital Input, 4x Digital Output, 1x Odometer (All DI/O are Insulated, EN 50155) 7.7.1 Insulated Digital Inputs 7.7.1.1 Electrical specifications The table below shows the electrical specifications of the digital inputs at 24 and 110 VDC of nominal...
7 Rear Side Overview BoltGATE 20-25 User Manual Rev. 1-1 7.7.2 Insulated Digital Outputs 7.7.2.1 Electrical specifications The table below shows the electrical specifications of the digital outputs at 24 and 110 VDC of nominal supply voltage: Characteristic Value @ 24 VDC...
BoltGATE 20-25 User Manual Rev. 1-1 7 Rear Side Overview 7.7.3 Insulated Odometer Input 7.7.3.1 How the odometer input works The odometer input is a digital interface that counts the input pulses and detect with them the speed of a vehicle.
7 Rear Side Overview BoltGATE 20-25 User Manual Rev. 1-1 7.7.3.4 Available wiper settings and corresponding threshold values The following table shows the available wiper settings and the corresponding low and high threshold values. The threshold values are measured with a 10 kHz square wave input signal that has a duty cycle of 20% ~ 80%.
BoltGATE 20-25 User Manual Rev. 1-1 8 The Software OFTWARE According to the product version, the BoltGATE 20-25 can run the following Operating Systems: Yocto Linux or Windows 10 IoT Enterprise. Yocto Linux Distribution This is a Linux distribution based on Yocto framework, www.yoctoproject.org, with an SDK for application development.
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OW TO OG IN THE DMINISTRATION ONSOLE This section describes how to enter the Administration Console to access the BoltGATE 20-25 Linux Operating System. To login the Administration Console, use one of the following methods: Direct login via Console Port...
"Default Credentials" on the previous page). How to Change the Security Settings For security reasons, Eurotech recommends you to change the Linux 'root' password after your initial setup. To change the Linux password, complete the following steps: 1. Login using the Administration Console 2.
Operating System version eth_arch_bsp: xxx 10.2 Memory and Storage Devices The BoltGATE 20-25 exposes the memory and the storage devices as follows: Internal memory: /dev/mmcblk0 MicroSD card memory: /dev/sda (1 st SATA disk) Removable disk(s):...
10 How to Access the Interfaces Under Linux BoltGATE 20-25 User Manual Rev. 1-1 10.3 Wi-Fi and Bluetooth The BoltGATE 20-25 exposes the Wi-Fi and Bluetooth interfaces as follows: Wi-Fi interface: wlp1s0 (default configuration: disabled) Bluetooth interface: hci0 (default configuration: disabled) 10.3.1...
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.4 Cellular Modem The BoltGATE 20-25 exposes the modem as follows: If modem is in slot 2 /dev/ttyLE910v1-2-2 /dev/ttyLE910v2-2-0 /dev/ttyHE910-2-0 If modem is in slot 3...
10 How to Access the Interfaces Under Linux BoltGATE 20-25 User Manual Rev. 1-1 10.5 Positioning The BoltGATE 20-25 exposes positioning device as follows: /dev/serial/by-path/pci-0000:00:14.0-usb-0:5.2.4:1.0 To turn ON the positioning device, enter the following command: echo 1 >/dev/gps_power/value turn_on To turn OFF the positioning device, enter the following command: echo 0 >/dev/gps_power/value turn_off...
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.6 The BoltGATE 20-25 exposes the CAN as follows: CAN 1: can0 CAN 2: can1 CAN ports are added through the SocketCAN kernel extension. For further information on SocketCAN refer to the Linux kernel documentation: www.kernel.org/doc/Documentation/networking/can.txt...
BoltGATE 20-25 User Manual Rev. 1-1 10.7 COM 1 to 4, TTL Serial Console The BoltGATE 20-25 has the following serial and console ports: 2x RS-232/422/485 Serials, 9-wire, Insulated (COM 1, COM 4) 2x RS-422/485 Serials, 5-wire, Insulated (COM 2, COM 3)
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.7.1.2 How to Implement the Ioctl in the Source Code to Configure the COM Ports /*Ioctl to read */ #define TIOCGRS485 0x542E /*Ioctl to write */...
10 How to Access the Interfaces Under Linux BoltGATE 20-25 User Manual Rev. 1-1 Example: Configuring a serial port in RS-485 mode ser_port_name can be either /dev/APP0 or /dev/APP1. struct serial_rs485 rs485conf; rs485conf.flags=ETH_SER_MODE_RS485 //INSERT THE TERMINATION rs485conf.flags|=ETH_SER_PORT_TERM //INSERT CHARACTERS DELAY AFTER SEND rs485conf.flags|=ETH_SET_RS485_DELAY...
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.8 The BoltGATE 20-25 exposes the USB ports as follows: USB 0: usb0 USB 1: usb1 To turn ON USB 0, enter the following command: echo 1 >/dev/usb_j10_h7_power/value To turn OFF USB 0, enter the following command: echo 0 >/dev/usb_j10_h7_power/value...
10 How to Access the Interfaces Under Linux BoltGATE 20-25 User Manual Rev. 1-1 10.9 Digital I/O The BoltGATE 20-25 exposes the Digital I/Os (GPIOs) as follows: Digital Input 1: /dev/digital_in1/value Digital Input 2: /dev/digital_in2/value Digital Input 3: /dev/digital_in3/value Digital Input 4:...
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.10 LED Indicators The BoltGATE 20-25 exposes the LED indicators as follows: User 1: Green: /sys/class/leds/led1-green Amber: /sys/class/leds/led1-amber User 2: Green: /sys/class/leds/led2-green Amber: /sys/class/leds/led2-amber You can manage User 1 and User 2 only. Other LEDs are reserved.
10 How to Access the Interfaces Under Linux BoltGATE 20-25 User Manual Rev. 1-1 10.11 The Ignition Key The Ignition Key is a digital input that enables the system to be turned ON / OFF. If Ignition Key = 1 the system turns ON...
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.12 Ethernet The BoltGATE 20-25 exposes the Ethernet ports as follows: ETH 1: enp4s0 (default configuration: DHCP client) ETH 2: enp3s0 (default configuration: 172.16.0.1 Static IP address)
To make the BoltGATE 20-25 enter the sleep mode, enter the following commands: echo 0 >/sys/bus/usb/devices/1-5.3:1,.0/cpu_sleep_action echo mem > /sys/power/state To make the BoltGATE 20-25 enter and automatically exit from the sleep mode after 30 seconds, enter the following command: echo 0 >/sys/bus/usb/devices/1-5.3:1,.0/cpu_sleep_action 1...
BoltGATE 20-25 User Manual Rev. 1-1 10 How to Access the Interfaces Under Linux 10.15 Watchdog The BoltGATE 20-25 exposes the watchdog as follows: /dev/watchdog1 10.15.1 How to Manage the Watchdog Using the C Programming Language To manage the watchdog using the C programming language, enter the following commands: Int interval;...
For further information on Linux support for watchdog, see: www.kernel.org/doc/Documentation/watchdog/watchdog-api.txt 10.16 Accelerometer The BoltGATE 20-25 is provided with an accelerometer sensor.Data is read every 100 ms. To print the information from the accelerometer, enter the following command: evtest /dev/input/event11 Example output: Input driver version is 1.0.1...
10 How to Access the Interfaces Under Linux 10.17 Internal Temperature Sensor The BoltGATE 20-25 is provided with a sensor that allows you to read the temperature inside the device. To read the temperature of the carrier, enter the following command: cat /sys/bus/usb/devices/1-5.3:1.0/temperature...
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ESF allows the connection and communication with field devices (close to data sources), thanks to already tested libraries for field protocol communication, the visual IoT Edge Computing applications development and the connection with leading IoT Cloud Services such as Everyware Cloud (Eurotech IoT Integration Platform) , Eclipse Kapua, AWS IoT and Microsoft Azure IoT.
11 Eurotech Everyware IoT BoltGATE 20-25 User Manual Rev. 1-1 11.2 The ESF Web UI ESF provides a web-based user interface: ESF Web UI. The ESF Web UI provides several functionalities such as: Monitor the gateway status Manage the network configuration Oversee the installed application(s) and services.
BoltGATE 20-25 User Manual Rev. 1-1 11 Eurotech Everyware IoT 11.3 The ESF Wires Application ESF provides also a dataflow programming model: Wires. Wires simplifies the development of Edge Computing Applications leveraging reusable configurable components. In the dataflow programming model, the application logic is expressed as a directed graph (flow) where each node can have inputs, outputs and independent processing units.
11.4 Everyware Cloud (EC) Eurotech’s Everyware™ Cloud (EC) is an IoT Integration Platform that simplifies system and data management by connecting distributed devices over secure and reliable cloud services. Everyware Cloud allows you to connect, configure and manage devices through all the lifecycle, from deployment through maintenance to retirement.
BoltGATE 20-25 User Manual Rev. 1-1 12 Mechanical Specifications ECHANICAL PECIFICATIONS The enclosure has the following dimensions: 171 (W) x 273 (D) x 85 (H); mm - Connectors and Mounting Brackets included. 160.0 190.0 14.5 142.0 14.5 17.0 253.0 (171.0) (273.0)
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3. According to your installation requirements, firmly fasten the product in place, adding all the necessary locking parts (for example, screws and washers, that are not provided) and applying the required tightening torque. In case of uncertainties contact the Eurotech Technical Support Team. For more information see "How to Receive Technical Assistance" on page 13.
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OW TO UPPLY OWER TO THE RODUCT 14.1 Power Supply Specifications The power supply specifications of the BoltGATE 20-25 are the following: Power supply Wide Voltage Input Range: 9 to 137.5 VDC Power consumption 30 W max 14.1.1 The Ignition Key (Key Signal)
To supply power to the product and turn it ON, complete the following steps: 1. Setup a DC power source that meets the BoltGATE 20-25 power requirements and complies with the relevant standards and regulations 2.
3. Remove the power from the Power IN connector. To turn OFF the BoltGATE 20-25 by turning OFF the Ignition Key, complete the following steps: 1. Turn OFF the Ignition Key. The system turns OFF after 120 seconds (default condition) 2.
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BoltGATE 20-25 User Manual Rev. 1-1 15 How to Maintain the Product OW TO AINTAIN THE RODUCT Periodically inspect the product to verify its integrity and to ensure proper operation. To maintain the product, complete the following steps: 1. Carefully read and understand the instructions contained in the section "Safety Instructions"...
15 How to Maintain the Product BoltGATE 20-25 User Manual Rev. 1-1 15.3 How to Verify the Installation of the Product To verify the installation of the product, complete the following steps: 1. Verify that the product is clean and not damaged 2.
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Via Fratelli Solari, 3/a For your Eurotech local contact refer to: eurotech.com/contacts 33020 Amaro (UD) - Italy Tel: +39 0433.485.411 For the Eurotech Global Support Centre refer to: support.eurotech.com Fax: +39 0433.485.499 Email: welcome@eurotech.com For the Eurotech Download Area refer to: eurotech.com/download...
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