Skyjack SJ40T Operating Manual
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Skyjack SJ40T Operating Manual

Telescopic booms
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OPERATING MANUAL (ANSI/CSA)
TELESCOPIC BOOMS
MODELS
SJ40T SJ45T SJ61T SJ66T
207518AEA November 2018

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Summary of Contents for Skyjack SJ40T

  • Page 1 OPERATING MANUAL (ANSI/CSA) TELESCOPIC BOOMS MODELS SJ40T SJ45T SJ61T SJ66T 207518AEA November 2018...
  • Page 2 This manual is based on Serial Number(s): SJ40T SJ45T 98 001 767 & Above SJ61T SJ66T 97 001 833 & Above Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) Unit 1 Maes Y Clawdd 3451 Swenson Ave.
  • Page 3 The Safety Alert Symbol identifies important safety messages on aerial platform, safety This Safety Alert Symbol means attention! signs in manuals or elsewhere. When you see this symbol, be alert to the possibility of Become alert! Your safety is involved. personal injury or death.
  • Page 4 Floor Loading Pressure ........................74 Table 4.7 Maintenance and Inspection Schedule ...................75 Table 4.8 Operator’s Checklist ........................76 Section 5 - Labels ..........................77 Section 6 - Skyjack Features ......................103 SJ 40T & SJ 45T Page 4 SJ 61T & SJ 66T...
  • Page 5 SKYJACK warrants each new SJT series work platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor.
  • Page 6 Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. SJ 40T & SJ 45T Page 6 SJ 61T &...
  • Page 7 Section 1 - About Your Aerial Platform Safety Rules Electrocution Hazard This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor.
  • Page 8 Safety Rules Section 1 - About Your Aerial Platform Safety Precautions Know and understand the safety precautions before going on to next section. WARNING DO NOT • increase the lateral Failure to heed the following safety surface area of the platform. precautions could result in tip over, Increasing the area exposed falling, crushing, or other hazards leading...
  • Page 9 Section 1 - About Your Aerial Platform Safety Rules Safety Precautions (Continued) Know and understand the safety precautions before going on to next section. • DO NOT operate an aerial • BE AWARE of blind spots when platform that ladders, operating the aerial platform.
  • Page 10 DO NOT • place materials on the guardrails or materials that exceed the confines of the guardrails unless approved by Skyjack. • distribute load • DO NOT operate if aerial unevenly.
  • Page 11 An operator should not use any aerial platform that: shipped with this aerial platform. • does not appear to be working properly. Skyjack recommends the use of a fall restraint • has been damaged or appears to have worn system to keep an occupant within the confines or missing parts.
  • Page 12 Notes SJ 40T & SJ 45T Page 12 SJ 61T & SJ 66T...
  • Page 13 Section 2 - Familiarization SJ TB Series 2.1 Familiarization of Telescopic Boom Series WARNING Aerial Platform Familiarization should be given only to individuals who are QUALIFIED And TRAINED to operate an aerial platform. Do not operate this aerial platform without proper authorization and training. Failure to avoid this hazard could result in death or serious injury.
  • Page 14 Control Functions Section 2 - Familiarization 2.2 Component Identification 2.2-3 Brake System The brake system is located in the control compartment. The following descriptions are for identification, The brakes must be manually disengaged before explanation and locating purposes only. pushing, winching or towing. Refer to Section 2.5-1 for procedure on how to release brakes manually.
  • Page 15 Section 2 - Familiarization Control Functions 2.2-4 Tilt Switch 2.2-6 Footswitch The tilt switch is located on top of the base control The footswitch is located on the floor of the platform. console. It is designed to prevent driving when aerial When depressed and held, it enables controls on platform platform is on a slope greater than a predetermined limit.
  • Page 16 Control Functions Section 2 - Familiarization 2.2-7 Base Control Console This control console is located in the panel mounted in the control compartment. Figure 2-5. Base Control Console Hourmeter - This gauge records accumulated Off/Base/Platform Key Switch - This three-way operating time of engine.
  • Page 17 Section 2 - Familiarization Control Functions 2.2-7 Base Control Console (Continued) Figure 2-5. Base Control Console Fly Boom Extend/Retract Switch - This switch 13a. Status Indicator Pilot Lights - These lights indicate operational status and errors in any controls “ ”...
  • Page 18 Control Functions Section 2 - Familiarization 2.2-7 Base Control Console (Continued) Figure 2-5. Base Control Console 13b. Status Indicator Pilot Lights - These lights 14. Positive Air Shutoff Switch (If Equipped) - indicate operational status and errors in any This switch allows the operator to shut off the function in the controls/engine.
  • Page 19 Section 2 - Familiarization Control Functions 2.2-8 Platform Control Console This control console is mounted at front guardrail of the platform. It has the following controls: Figure 2-6. Platform Control Console Dual Fuel Switch (If Equipped) - This switch B. Chassis Tilt - This light illuminates when the aerial platform chassis is at an inclination that selects between “...
  • Page 20 Control Functions Section 2 - Familiarization 2.2-8 Platform Control Console (Continued) Figure 2-6. Platform Control Console Function Speed Adjuster Dial - This variable- Low/High Throttle Switch - This switch allows speed adjuster “ ” controls speed of fly boom extension/retraction, jib raising/lowering and selection between “...
  • Page 21 Section 2 - Familiarization Visual & Maintenance Inspection Platform Control Console Platform Railing Manuals Platform Assembly Footswitch 2.3 Visual & Daily Maintenance Inspections Inspect the following areas for chafed, corroded and loose wires: Begin the visual and daily maintenance inspections •...
  • Page 22 Visual & Maintenance Inspection Section 2 - Familiarization Typical SJ 40T/45T shown (for model 61T/66T, see note below) Muffler Air Filter Hydraulic High Pressure Pumps Filter Swing Drive Motor Battery Main Power Disconnect Switch Engine 2.3-5 Engine Compartment 1. Check battery case for damage. Ensure all compartment latches are secure and in proper working order.
  • Page 23 Section 2 - Familiarization Visual & Maintenance Inspection Typical SJ 40T/45T shown (for model 61T/66T, see note below) Muffler Air Filter Hydraulic High Pressure Pumps Filter Swing Drive Motor Battery Main Power Disconnect Switch Engine • Turret Rotation Gear • Engine Oil Level Ensure there are no loose or missing Maintaining the engine components...
  • Page 24 Visual & Maintenance Inspection Section 2 - Familiarization Typical SJ 40T/45T shown Hydraulic Return Hydraulic Tank Brake Manifold Main Manifold Base Control Emergency Power Fuel Tank Console Unit 2.3-6 Control Compartment • Brake and Main Manifolds Ensure all compartment latches are Ensure all fittings and hoses are properly secure and in proper working order.
  • Page 25 Section 2 - Familiarization Visual & Maintenance Inspection Overhead View Tie Rod Oscillating Turret Rotation Limit Switch Cylinder Gear Assembly Drive Axle Wheel/Tire Assembly Rotary Manifold Steer Cylinder Assembly • Fuel Leaks • Oscillating Cylinder Assembly Ensure that there no fuel leaks. Ensure oscillating cylinder assembly is properly secured, there are no loose or missing parts, all fittings and hoses...
  • Page 26 Therefore, 2.3-10 Platform Control Console replace tires only with the exact Skyjack- Ensure all switches/controllers are returned approved type. Failure to operate with to neutral and are properly secured. matched approved tires in good condition may result in death or serious injury.
  • Page 27 Section 2 - Familiarization Visual & Maintenance Inspection SJ 45T Wear Pad Boom Wear Pad Rotary Actuator Power Track Lift Cylinder 2.3-11 Rotary Actuator • Cylinders Ensure there are no loose or missing parts and Ensure all cylinders are properly secured there is no visible damage.
  • Page 28 Visual & Maintenance Inspection Section 2 - Familiarization Battery Warmer/ Flashing Amber Light Hydraulic Generator Hydraulic Oil Heater Work Light Welder Glazier Tray 2.3-14 Optional Equipment/Attachments • Work Light (If Equipped) Ensure lamps are properly secured with • Hydraulic Generator (If Equipped) no signs of visible damage.
  • Page 29 Section 2 - Familiarization Function Tests Base Control Console Base Control Start/ Console Emergency Power Start/Function Switch Enable/Emergency Function Power Switch Enable Switch Base/Off/ Off/Base/Platform Platform Key Key Switch Switch E m e r g e n c y Stop 2.4 Function Tests In engine compartment, turn main power Function tests are designed to discover any malfunctions...
  • Page 30 Function Tests Section 2 - Familiarization Base Control Console Base Control Start/ Console Emergency Power Start/Function Switch Enable/Emergency Function Power Switch Enable Switch Base/Off/ Off/Base/Platform Platform Key Key Switch Switch E m e r g e n c y Stop •...
  • Page 31 Section 2 - Familiarization Function Tests Base Control Console Base Control Start/ Console Emergency Power Start/Function Switch Enable/Emergency Function Power Switch Enable Switch Base/Off/ Off/Base/Platform Platform Key Key Switch Switch E m e r g e n c y Stop •...
  • Page 32 Function Tests Section 2 - Familiarization Base Control Console Base Control Start/ Console Emergency Power Start/Function Switch Enable/Emergency Function Power Switch Enable Switch Base/Off/ Off/Base/Platform Platform Key Key Switch Switch E m e r g e n c y Stop WARNING Ensure that you maintain three points of contact to mount/dismount platform.
  • Page 33 Section 2 - Familiarization Function Tests Base Control Console Positive Air Shutoff Option Positive Air Shutoff Switch Shutoff Valve Shutoff Valve Engaged Disengaged Engine Compartment Side • Test Positive Air Shutoff (If Equipped) CAUTION This function test should NOT be performed while the engine is running.
  • Page 34 Function Tests Section 2 - Familiarization Emergency Stop Drive/Steer Platform Control Controller Console Tie-off Point Tie-off Point Footswitch 2.4-3 Platform Control Console 4. Select generator on/off switch to off position (if equipped). WARNING 5. Depress and hold footswitch and attempt Ensure that you maintain three points of to start engine by selecting “...
  • Page 35 Section 2 - Familiarization Function Tests Emergency Power Emergency Stop Switch Horn Drive/Steer Controller Engine Start/On/ Off Switch Platform Leveling Override Switch • Test Engine Start/On/Off Switch 2. Start engine by selecting “ ” start position from engine start/on/off switch. 1.
  • Page 36 Function Tests Section 2 - Familiarization Emergency Power Emergency Stop Switch Horn Drive/Steer Controller Engine Start/On/ Off Switch Platform Leveling Override Switch • Test Driving Speed NOTE To conserve battery power, test each 1. Depress and hold footswitch. function through a partial cycle. 1.
  • Page 37 Section 2 - Familiarization Function Tests Emergency Power Emergency Stop Switch Horn Drive/Steer Controller Engine Start/On/ Off Switch Platform Leveling Override Switch • Test Brakes 2. On platform leveling override switch, select “ ” up position to tilt platform WARNING up or “...
  • Page 38 Function Tests Section 2 - Familiarization Oscillating Axle Unlocked Oscillating Axle Locked • Test Oscillating Axles • Test Cables (61T/66T) 1. Raise the main boom to approximately horizontal. WARNING DO NOT operate any control on 2. Extend and retract the boom sections. platform control console without proper Result: There should be no delay in the fall protection secured to designated...
  • Page 39 Section 2 - Familiarization Procedures 2.5 Winching and Towing Procedure Position aerial platform on a firm and level surface. This section provides the operator with procedure about winching and towing and on how to manually release Chock or block wheels to prevent aerial platform brakes.
  • Page 40 Procedures Section 2 - Familiarization 2.5-1 To Release Brakes Manually CAUTION Brakes must be manually disengaged for winching or Do not release brakes before disengaging towing. drive motor! WARNING Push in black brake valve plunger (item 3). Do not manually disengage brakes if aerial platform is on a slope.
  • Page 41 Section 2 - Familiarization Procedures 2.6 Emergency Lowering Procedures 2.6-2 Platform Control Console This section guides the operator on how to use Ensure engine is off. emergency lowering system. This system allows platform lowering in the event of an emergency or engine malfunction.
  • Page 42 Notes SJ 40T & SJ 45T Page 42 SJ 61T & SJ 66T...
  • Page 43 Section 3 - Operation General 3.0 Operation • The operator must be sure that the aerial platform This section provides the necessary information needed has been properly maintained and inspected to operate the aerial platform. It is important that the user before using it.
  • Page 44 3.2 Major Components Platform Control Console Fly Boom Platform Mid Boom Power Track Main Boom Lift Cylinder Engine Control Compartment Compartment Base Control Console Base Turret SKYJACK Telescopic Boom SJ 40T & SJ 45T Page 44 SJ 61T & SJ 66T...
  • Page 45 Section 3 - Operation Major Assemblies 3.3 Major Assemblies 3.4 Serial Number Nameplate The aerial platform consists of four major assemblies: The serial number nameplate, located at the rear of the the base, turret, boom assembly and platform. aerial platform, lists the following: •...
  • Page 46 Component Identification Operation - Section 3 3.5 Component Identification 3.5-2 All Motion Alarm This alarm produces an audible sound when any boom The following descriptions are for identification, function is activated. On aerial platforms with certain op- explanation and locating purposes only. tions, a flashing amber light will accompany this alarm.
  • Page 47 Section 3 - Operation Component Identification (Special Options) 3.6 Component Identification (Optional 3.6-2 AC Outlet on Platform (If Equipped) This outlet is a source of AC power on the platform. The Equipment/Attachments) outlet is located on the right side of platform control The following descriptions are for identification, console and the plug is located beside hydraulic tank explanation and locating purposes only.
  • Page 48 Component Identification (Special Options) Section 3 - Operation 3.6-4 Flashing Amber Light (If Equipped) 3.6-6 Glazier Tray (If Equipped) The flashing amber light is located on top of the turret The tray is installed on the front side of the platform. of the aerial platform.
  • Page 49 Section 3 - Operation Component Identification (Special Options) 3.6-7 Welder (If Equipped) 3.6-8 Arctic Weather Package (If Equipped) The welder is installed on the platform. Refer to The heater plug is located on the engine compartment welder’s operating manual for proper operation and near the battery.
  • Page 50 Operator’s Responsibility Section 3 - Operation 3.7 Operator’s Responsibility Repairs to the aerial platform may only be made by a qualified service technician. After repairs are completed, It is the responsibility of the operator, prior to each work the operator must perform visual and daily maintenance shift, to perform the following: inspections &...
  • Page 51 Section 3 - Operation Start Operation 3.8 Start Operation 3.8-1 To Activate Base Control Console Carefully read and completely understand the Operating Manual and all warnings and instruction labels WARNING (refer to Section 5 - Labels) on the aerial platform. Ensure that you maintain three points of contact to mount/dismount the platform.
  • Page 52 Start Operation Section 3 - Operation 3.8-2 To Rotate Platform Using Base Control 3.8-5 To Raise or Lower Main Boom Using Base Console Control Console Activate function enable “ ” by selecting and Activate function enable “ ” by selecting and holding start/function enable/emergency power holding start/function enable/emergency power (function enable) switch to function enable...
  • Page 53 Section 3 - Operation Start Operation 3.8-8 To Operate Using Emergency Power WARNING Switch at Base Control Console DO NOT over crank the starter. If engine fails to start after multiple attempts, This is a momentary-type switch. This switch allows consult “Troubleshooting Information,”...
  • Page 54 Start Operation Section 3 - Operation 3.8-10 To Drive Forward or Reverse Using 3.8-12 To Move Jib Up and Down Using Platform Control Console Platform Control Console (If Equipped) Depress and hold footswitch. CAUTION When you are in the platform and positioned over an axle, the direction On jib up/down switch, select “...
  • Page 55 Section 3 - Operation Start Operation 3.8-16 To Raise or Lower Main Boom Using 3.8-20a To Engage Differential Lock Switch Platform Control Console Depress and hold footswitch. Depress and hold footswitch. On platform control console, push differential lock Push and hold boom/turret controller in this switch forward “...
  • Page 56 Start Operation Section 3 - Operation 3.8-22 Hydraulic Generator (If Equipped) 3.8-23 Glazier Tray (If Equipped) To start the hydraulic generator: Ensure that boom is retracted and platform fully lowered. Ensure that engine is running. Place panel on tray and center it to make sure On platform control console, turn generator on/ weight is evenly balanced on the platform.
  • Page 57 Section 3 - Operation Start Operation 3.8-24 Arctic Weather Package (If Equipped) IMPORTANT Ensure heater is unplugged before operating aerial WARNING platform. • Do not use heaters if temperature is above freezing. NOTE • Use the correct fluids, and the •...
  • Page 58 Refueling Procedure Section 3 - Operation 3.9 Refueling Procedure 3.9-1 Regular Fuel (Gasoline or Diesel) This section provides the operator with procedure on IMPORTANT how to refuel engine with regular fuel. Use unleaded gasoline only. WARNING Ensure engine and all systems are turned off and Failure to heed the following safety emergency stop buttons are depressed.
  • Page 59 Section 3 - Operation Loading/Unloading 3.10 Loading/Unloading Turn main power disconnect switch to “ ” off Know and heed all national, state/provincial and local position. rules which apply to transporting of aerial platforms. Chock aerial platform wheels (if necessary). Only qualified personnel shall operate machinery Remove all loose items.
  • Page 60 Loading/Unloading Section 3 - Operation 3.10-2 Locking the Turret Clear platform of all personnel, tools and materials. Ensure that turret is positioned so that turret transportation lock (item 1 - Figure 3-13) is aligned WARNING into one of four turret locking points. When lifting the aerial platform, lifting devices must be attached to designated Pull out turret lock retaining pin...
  • Page 61 Section 3 - Operation Loading/Unloading 3.10-3b Lifting (61T/66T) WARNING Rotate the boom and position the aerial platform Use chains with load capacity sufficient as shown in Figure 3-15 Figure 3-16.. to withstand aerial platform weight. Refer to the serial plate of the aerial platform Turn main power disconnect switch to “...
  • Page 62 Chassis Tilt Section 3 - Operation 3.11 Chassis Tilt 3.11-1 Counterweight Uphill If the aerial platform becomes tilted with the counterweight This section guides the operator with regard to uphill (refer to Figure 3-18) follow the steps below to recovering from an inclined position. return to a lowered and retracted position.
  • Page 63 Section 3 - Operation Diagrams Diagram 3.1 Dimension and Reach Diagram - SJ 40T Feet (meters) (15.24) (13.72) (12.19) (10.67) (10.67) (9.14) (7.62) (6.10) (4.57) (3.05) (1.52) (- 1.52) - 10 (- 3.05) - 10 (- 3.05) (- 1.52) (1.52) (3.05) (4.57) (6.10)
  • Page 64 Diagrams Section 3 - Operation Diagram 3.2 Dimension and Reach Diagram - SJ 45T Feet (meters) (15.24) (13.72) (12.19) (10.67) (10.67) (9.14) (7.62) (6.10) (4.57) (3.05) (1.52) (- 1.52) - 10 (- 3.05) - 10 (- 3.05) (- 1.52) (1.52) (3.05) (4.57) (6.10)
  • Page 65 Section 3 - Operation Diagrams Diagram 3.3 Dimension and Reach Diagram - SJ 61T Feet (meters) (22.86) (21.34) (19.81) (18.29) (16.76) (15.24) (13.72) (12.19) (10.67) (9.14) (7.62) (6.10) (4.57) (3.05) (1.52) (-1.52) (-3.05) (-3.05) (-1.52) (1.52) (3.05) (4.57) (6.10) (7.62) (9.14) (10.67) (12.19)
  • Page 66 Diagrams Section 3 - Operation Diagram 3.4 Dimension and Reach Diagram - SJ 66T Feet (meters) (22.86) (21.34) (19.81) (18.29) (16.76) (15.24) (13.72) (12.19) (10.67) (9.14) (7.62) (6.10) (4.57) (3.05) (1.52) (-1.52) (-3.05) (-3.05) (-1.52) (1.52) (3.05) (4.57) (6.10) (7.62) (9.14) (10.67) (12.19)
  • Page 67 Section 3 - Operation Diagrams Diagram 3.5 Axle Oscillation Diagrams WARNING Do not raise the platform in work mode if it is not on a firm level surface. Axle oscillation free (travel mode) - drive speed 4.5 mph (7.2 km/h) max. Axle oscillation locked (work mode) - drive speed 0.5 mph (0.8 km/h) max.
  • Page 68 Notes SJ 40T & SJ 45T Page 68 SJ 61T & SJ 66T...
  • Page 69 Section 4 Tables Table 4.1 Standard and Optional Features MODEL SJ 40T SJ 45T SJ 61T SJ 66T S T A N D A R D E Q U I P M E N T Platform controls Base controls Four-wheel drive Oscillating axle (steer) Side entry spring hinged gate Variable speed drive and function controls...
  • Page 70 Tables Section 4 Table 4.2a Specifications and Features MODEL SJ 40T SJ 45T SJ 61T SJ 66T Maximum Load Capacity 650 lb (295 kg) 500 lb (227 kg) 500 lb (227 kg) 500 lb (227 kg) Total Platform Length (Outside) 96 in.
  • Page 71 Section 4 Tables Table 4.2b Specifications and Features MODEL SJ 40T SJ 45T SJ 61T SJ 66T Engine Type Deutz D2.9 Deutz TD2.9 Fuel Type Diesel Fuel Tank Capacity 45 gal (170.3 L) Standard Oil 0°F to 115°F SAE 15W-40 API CF/CG/CH-4 Factory Fill (- 18°C to +45°C) Cold Lube Oil...
  • Page 72 Tables Section 4 Table 4.3 Owner’s Annual Inspection Record Model Number: _________________ Serial Number:__________________ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 1000AB This decal is located on the control compartment cowling. It must be completed after an annual inspection has been completed.
  • Page 73 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact Skyjack- approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 74 Tables Section 4 Table 4.6 Floor Loading Pressure Total Aerial Platform Load Gross Aerial Platform MODEL Weight Wheel (with Air Filled Tires) SJ 40T 14,750 6,695 7,600 3,450 SJ 45T 15,315 6,950 8,000 3,630 SJ 61T 24,000 10,890 12,360 5,600 1000 15.8 SJ 66T...
  • Page 75 B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. † - Refer to Skyjack's website @ www.skyjack.com for latest service bulletins prior to performing quarterly or yearly inspection.
  • Page 76 Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. INSPECTION FREQUENCY - PASS DAILY - FAIL...
  • Page 77 Section 5 Labels Label Legend Safety Red Safety Red indicates DANGER. Safety Orange Safety Orange indicates WARNING. Safety Yellow Safety Yellow indicates CAUTION. Safety Green Safety Green indicates emergency lowering. Safety Blue Safety Blue indicates safety information. SJ 40T & SJ 45T Page 77 SJ 61T &...
  • Page 78 Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Model Number* Product Identifier *Model number will vary, may not be as shown. Skyjack Logo Skyjack SJ 40T & SJ 45T Page 78 SJ 61T & SJ 66T...
  • Page 79 Section 5 Labels Engine Side (Continued) 139314AA 139314AA Label Pictorial Description Lift Points Only use these points for lifting. Body Crushing Hazard Danger - Body crushing hazard Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Load* Indicates rated wheel load.
  • Page 80 Labels Section 5 Engine Side (Continued) 139314AA 139314AA Label Pictorial Description Tire Sealant (If Equipped) Indicates that tire sealant is present inside the tires. Tire Pressure Indicates rated tire pressure. Foam-filled Tire (If Equipped) Indicates foam-filled tire. Wheel Specifications Refer to manual for wheel type, offset, pressure and torque. SJ 40T &...
  • Page 81 Section 5 Labels Engine Compartment Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chock wheels to prevent aerial platform from rolling. 2. Turn main power disconnect switch to off position. At engine side: 3. Locate bypass valve (marked with yellow colour) on inboard side of drive pump.
  • Page 82 Labels Section 5 Engine Compartment Label Pictorial Description Main Power Disconnect Main power disconnect lever Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Cold Weather Factory Oil (If Equipped) Recommended factory oil (5W-30) for cold weather start option Battery Warmer/Hydraulic Oil Heater (If Equipped) Battery warmer/hydraulic oil heater cord SJ 40T &...
  • Page 83 Section 5 Labels Front Side Label Pictorial Description Serial Plate* Product identification and specifications *Serial plate will vary, may not be as shown. 4x4 (If Equipped) Product Identifier - 4 wheel drive SJ 40T & SJ 45T Page 83 SJ 61T & SJ 66T...
  • Page 84 Control Side Clearance Requirements 139314AA Label Pictorial Description Lift Points Only use these points for lifting. Skyjack Logo Skyjack Diesel Ultra Low Sulfur Only Diesel Ultra Low Sulfur Only Diesel Use diesel fuel only. Unleaded Fuel Use unleaded gasoline only.
  • Page 85 Section 5 Labels Control Side (Continued) Clearance Requirements 139314AA Label Pictorial Description Open Fuel Cap Slowly Refer to Operating manual. Open fuel cap slowly to prevent fuel from spraying out of fuel tank. Model Number* Product Identifier *Model number will vary, may not be as shown. Body Crushing Hazard Danger - Body crushing hazard Crushing Hazard...
  • Page 86 Labels Section 5 Control Side (Continued) Clearance Requirements 139314AA Label Pictorial Description Tire Sealant (If Equipped) Indicates that tire sealant is present inside the tires. Wheel Load* Indicates rated wheel load. *Wheel load will vary over different aerial platforms. Tire Pressure Indicates rated tire pressure.
  • Page 87 Section 5 Labels Control Side (Continued) Clearance Requirements 139314AA Label Pictorial Description Annual Inspection Ensure that work platform has received annual inspection prior to operation. Emergency Lowering Procedure In case of emergency, follow procedure outlined in label to lower the platform. SJ 40T &...
  • Page 88 Labels Section 5 Platform Views (If Equipped) (If Equipped) Label Pictorial Description No Jewelry Caution - Do not wear jewelry. Horizontal Load Rating Apply no more than the indicated side load. Operate below indicated wind speed only. Operator’s Daily Inspection Refer to the Operating manual.
  • Page 89 Section 5 Labels Control Compartment Label Pictorial Description Base Control Console Push “ ” breaker back in to reset. Select and hold “ ” to enable error blink code for engine control unit (ECU). Read “” operating manual. Push and hold “ ”...
  • Page 90 Labels Section 5 Control Compartment Label Pictorial Description Base Control Console Push “ ” breaker back in to reset. Select and hold “ ” to enable error blink code for engine control unit (ECU). Read “ ” operating manual. Push and hold “ ”...
  • Page 91 Replace hydraulic fluid with Shell Tellus T46 or approved alternate (see Table 4.2b). (Note: Cold weather starting temperatures can be improved with Skyjack options. Please consult your nearest Skyjack service center.) Hydraulic Oil Level Indicates minimum/maximum oil level. Positive Air Shutoff (If Equipped) Use this switch to trigger the positive air shutoff valve.
  • Page 92 Labels Section 5 Control Compartment (Continued) Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chock wheels to prevent aerial platform from rolling. 2. Turn main power disconnect switch to off position. At engine side: 3. Locate bypass valve (marked with yellow colour) on inboard side of drive pump.
  • Page 93 Section 5 Labels Control Compartment (Continued) Label Pictorial Description Open Fuel Cap Slowly Refer to Operating manual. Open fuel cap slowly to prevent fuel from spraying out of fuel tank. Diesel Ultra Low Sulfur Only Diesel Ultra Low Sulfur Only Diesel Use diesel fuel only.
  • Page 94 Labels Section 5 Propane Label Pictorial Description No Smoking Do not smoke near this location. Propane Indicates propane storage location. PROPANE SJ 40T & SJ 45T Page 94 SJ 61T & SJ 66T...
  • Page 95 Section 5 Labels Rear Side Label Pictorial Description Warning - No Step No step warning Fall Protection Anchorage Anchor safety belt/harness tethers here. Rated for one (1) person per anchorage. Horizontal Load Rating Apply no more than indicated side load. Operate below indicated wind speed only.
  • Page 96 Labels Section 5 Rear Side (Continued) Label Pictorial Description Manual Box Indicates location of operating manual. Hazard Identification Refer to Section 1: Safety Rules. Read and understand outlined risks associated with this work platform prior to operation. Model Number* Product Identifier *Model number will vary, may not be as shown.
  • Page 97 Rear Side (Continued) Label Pictorial Description 4x4 (If Equipped) Product Identifier - 4 wheel drive AWPT “Click It!” Indicates full body harness awareness. Skyjack Logo Skyjack Warning - California Proposition 65 Cancer and Reproductive Harm- WARNING https://www.p65warnings.ca.gov/. Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.
  • Page 98 Labels Section 5 Platform Control Console Label Pictorial Description Glow Plugs/Start Engine Select “ ” to energize glow plugs. Select “ ” for diesel fuel or “ ” for propane fuel. Push and hold “ ” to start engine and then return to “ ”...
  • Page 99 Section 5 Labels Platform Control Console (Continued) Label Pictorial Description Boom Speed Adjuster Dial Adjust dial to vary speed of fly boom extension/retraction, jib raising/ lowering and platform rotation movements. Boom/Turret Controller Push and hold controller in this direction “ ”...
  • Page 100 Labels Section 5 Platform Railing Label Pictorial Description Warning - No Step No step warning Crushing Hazard Danger - Crushing hazard Connect AC Supply Connect AC supply here. Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Footswitch Enable (On/Off) Depress and hold footswitch to enable platform function.
  • Page 101 Section 5 Labels Optional Equipment/Attachments Label Pictorial Description Warning - Hazardous Voltage Electric shock warning. Catalytic Muffler Lower Emissions Indicates lower emissions. SJ 40T & SJ 45T Page 101 SJ 61T & SJ 66T...
  • Page 102 Labels Section 5 Optional Equipment/Attachments (Continued) Label Pictorial Description Welder Weight Indicates rated weight of welder. Glazier Tray Capacity Indicates rated capacity of glazier tray. SJ 40T & SJ 45T Page 102 SJ 61T & SJ 66T...
  • Page 103 Section 6 Skyjack Features 6.0 Skyjack Features Your Skyjack machine may be equipped with the following features: At the heart of every Skyjack machine, proven and A unique boom feature only utilized by Skyjack- the simplistic control systems using Skyjack’s colour coded...
  • Page 104 Notes SJ 40T & SJ 45T Page 104 SJ 61T & SJ 66T...
  • Page 105 WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.
  • Page 106 www.skyjack.com...

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