Skyjack SJ63AJ Operating Manual
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Skyjack SJ63AJ Operating Manual

Articulating booms
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OPERATING MANUAL (CE)
ARTICULATING BOOMS
MODEL
SJ63AJ
159764AF-A August 2014

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Summary of Contents for Skyjack SJ63AJ

  • Page 1 OPERATING MANUAL (CE) ARTICULATING BOOMS MODEL SJ63AJ 159764AF-A August 2014...
  • Page 2 Alameda Júpiter, 710 Toll Free Fax: 1-888-782-4825 Loteamento American Park Empresarial E-mail: parts@skyjack.com Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132 Skyjack Australia Pty Ltd. 4 Coates Place Wetherill Park New South Wales 2164 Australia Tel: +61 (0) 28786 3200...
  • Page 3 The Safety Alert Symbol identifies important safety messages on aerial platform, safety signs This Safety Alert Symbol means attention! in manuals or elsewhere. When you see this symbol, be alert to the possibility of personal Become alert! Your safety is involved. injury or death.
  • Page 4 Table of Contents Section 1 - About Your Aerial Platform ....................5 Read and Heed ..............................5 Safety Rules ................................6 Section 2 - Familiarization ........................11 Familiarization of Articulated Boom Series ..................11 Component Identification ........................12 Visual & Daily Maintenance Inspections ..................20 Function Tests ..........................28 Winching and Towing Procedure ....................41 Emergency Lowering Procedures ....................43...
  • Page 5 SKYJACK warrants each new articulating series work platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.
  • Page 6 Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. Electrocution Hazard This aerial platform is not electrically insulated.
  • Page 7 Section 1 - About Your Aerial Platform Safety Rules Safety Precautions Know and understand the safety precautions before going on to next section. WARNING DO NOT increase the lateral • Failure to heed the following safety surface area of the platform. precautions could result in tip over, Increasing the area exposed falling, crushing, or other hazards leading...
  • Page 8 Safety Rules Section 1 - About Your Aerial Platform Safety Precautions (Continued) Know and understand the safety precautions before going on to next section. DO NOT operate an aerial • platform that ladders, BE AWARE of blind spots when • scaffolding or other devices operating the aerial platform.
  • Page 9 DO NOT place materials on the guardrails or • materials that exceed the confines of the guardrails unless approved by Skyjack. distribute load DO NOT operate if aerial •...
  • Page 10 Safety Rules Section 1 - About Your Aerial Platform Safety Precautions (Continued) Know and understand the safety precautions before going on to next section. WARNING WARNING Entering and exiting the aerial platform An operator should not use any aerial platform that: should only be done using the three points of contact.
  • Page 11 Section 2 - Familiarization SJ AJ Series 2.1 Familiarization of Articulated Boom Series WARNING Aerial Platform Familiarization should be given only to individuals who are QUALIFIED and TRAINED to operate an aerial platform. Do not operate this aerial platform without proper authorization and training. Failure to avoid this hazard could result in death or serious injury.
  • Page 12 Control Functions Section 2 - Familiarization 2.2 Component Identification 2.2-3 Drive Bypass Valve This valve is located on the inboard side of the drive The following descriptions are for identification, pump and can be identified with a yellow paint mark explanation and locating purposes only.
  • Page 13 Section 2 - Familiarization Control Functions 2.2-5 Differential Lock Switch This switch is located on the platform control console. The differential locking system provides more traction by providing equal drive to each wheel regardless of traction. Differential locks are used to prevent from getting stuck when driving on loose, muddy, or rocky terrain.
  • Page 14 Control Functions Section 2 - Familiarization 2.2-7 Platform Load Sensing System The platform load sensing system is a device that senses for an overload on the platform before the system disables boom and drive functions. This system is active when aerial platform is powered on. When the platform is overloaded while in work mode (boom is raised greater than 15 degrees from horizontal or is extended greater than 6 inches), the load sensing system will disable all normal functions and signal the operator with an indicator light and an audible alarm.
  • Page 15 Notes SJ 63AJ December 2007 Page 15...
  • Page 16 Control Functions Section 2 - Familiarization 2.2-8 Base Control Console This control console is located in the panel mounted in the control compartment. Figure 2-5. Base Control Console Base/Off/Platform Key Switch - This three-way Platform Rotation Switch - This switch controls selector switch allows operator to “...
  • Page 17 Section 2 - Familiarization Control Functions 2.2-8 Base Control Console (Continued) Figure 2-5. Base Control Console Glow Plug (Diesel) - This light illuminates until glow plugs have completed their timed cycle. When the lamp goes out, the engine is ready to be started.
  • Page 18 Control Functions Section 2 - Familiarization 2.2-9 Platform Control Console This metal control console is mounted at front guardrail of the platform. It has the following controls: Figure 2-6. Platform Control Console C. Overload Light - This red light indicates Emergency Power Unit - This switch “...
  • Page 19 Section 2 - Familiarization Control Functions 2.2-9 Platform Control Console (Continued) Figure 2-6. Platform Control Console Engine Start/On/Off Switch - This switch, when Fly Boom Extend/Retract Switch - This switch held momentarily in “ ” start position, starts controls “ ”...
  • Page 20 Visual & Maintenance Inspection Section 2 - Familiarization Platform Platform Control Railing Console Manual Box Footswitch Platform Assembly 2.3 Visual & Daily Maintenance 2.3-2 Electrical Maintaining the electrical components is essential Inspections to good performance and service life of the aerial Begin the visual and daily maintenance inspections platform.
  • Page 21 Section 2 - Familiarization Visual & Maintenance Inspection High Pressure Filter Muffler Battery Air Filter Charge Indicator Swing Drive Motor Main Power Disconnect Switch 2.3-5 Engine Compartment Ensure all compartment latches are secure 1. Check battery cases for damage. and in proper working order. 2.
  • Page 22 Visual & Maintenance Inspection Section 2 - Familiarization High Pressure Filter Muffler Battery Air Filter Charge Indicator Swing Drive Motor Main Power Disconnect Switch High Pressure Filter Check oil level on dipstick • Ensure housing is secure and shows no Oil level should be in the “safe”...
  • Page 23 Section 2 - Familiarization Visual & Maintenance Inspection Base Control Hydraulic Tank Console Brake Manifold Emergency Power Unit Fuel Tank Main Manifold 2.3-6 Control Compartment Brake and Main Manifolds • Ensure all compartment latches are Ensure all fittings and hoses are properly secure and in proper working order.
  • Page 24 Visual & Maintenance Inspection Section 2 - Familiarization Overhead View Tie Rod Turret Transportation Oscillating Lock Cylinder Limit Switch Turret Rotation Assembly Drive Axle Gear Wheel/Tire Assembly Rotary Manifold Steer Cylinder Assembly Fuel Leaks Oscillating Cylinder Assembly • • Ensure that there no fuel leaks. Ensure oscillating cylinder assembly is properly secured, there are no loose DANGER...
  • Page 25 Ensure gate is in good working order. can adversely affect stability. Therefore, Ensure footswitch is in good working order replace tires only with the exact Skyjack- and has not been modified, disabled or approved type. Failure to operate with blocked.
  • Page 26 Visual & Maintenance Inspection Section 2 - Familiarization Wear Pads Main and Fly Booms Power Track Riser Rotary Actuator Load Cell Cylinders 2.3-11 Rotary Actuator 2.3-14 Boom Ensure there are no loose or missing parts Ensure there are no loose or missing parts and there is no visible damage.
  • Page 27 Section 2 - Familiarization Visual & Maintenance Inspection Work Light 2.3-15 Optional Equipment/Attachments Battery Warmer/Hydraulic Oil Heater • (If Equipped) Ensure battery warmer/hydraulic oil heater cord is properly secured with no signs of visible damage and hydraulic leakage. Work Light (If Equipped) •...
  • Page 28 Function Tests Section 2 - Familiarization High Pressure Filter Muffler Battery Air Filter Charge Indicator Swing Drive Motor Main Power Disconnect Switch 2.4 Function Tests Function tests are designed to discover any malfunctions WARNING before aerial platform is put into service. The operator Cold Weather - Caution must be must understand and follow step-by-step instructions exercised when operating aerial platform...
  • Page 29 Section 2 - Familiarization Function Tests Base Control Console Base/Off/Platform Key Switch Emergency Stop Start/Function Enable/ Emergency Power Switch 2.4-2 Test Charge Indicator 2.4-3 Base Control Console Ensure both “ ” emergency stop buttons are On platform control console, pull out “ ”...
  • Page 30 Function Tests Section 2 - Familiarization Base Control Console Base/Off/Platform Key Switch Emergency Stop Start/Function Enable/ Emergency Power Switch Test Base Emergency Stop Test Platform Self-leveling • • 1. Lower boom to stowed position. 1. Push in “ ” emergency stop button. Result: Engine should shut down and 2.
  • Page 31 Section 2 - Familiarization Function Tests Base Control Console Base/Off/Platform Key Switch Emergency Stop Start/Function Enable/ Emergency Power Switch Test Base/Off/Platform Switch NOTE • To conserve battery power, test each function through a partial cycle. 1. Ensure both “ ” emergency stop buttons are pulled out.
  • Page 32 Function Tests Section 2 - Familiarization Emergency Engine Start/On/Off Horn Stop Switch Drive/Steer Controller 2.4-4 Platform Control Console 7. Select “ ” start position from engine start/on/off switch to start engine. WARNING 8. Dismount from platform. Ensure that you maintain three points of contact to mount/dismount platform.
  • Page 33 Section 2 - Familiarization Function Tests Emergency Stop Platform Control Console Drive/Steer Controller Tie-off Point Tie-off Point Footswitch Test Platform Emergency Stop • 7. W ith engine running and without depressing footswitch, test each boom 1. Start engine by selecting “ ”...
  • Page 34 Function Tests Section 2 - Familiarization Engine Start/On/Off Horn Switch Drive/Steer Controller Test Steering Result: Aerial platform should move in • forward or reverse direction, and then come to a stop. 1. Pull out “ ” emergency stop button. WARNING 2.
  • Page 35 Section 2 - Familiarization Function Tests Engine Start/On/Off Horn Switch Drive/Steer Controller Test Driving Speed Test Load Sensing System • • 1. Depress and hold footswitch. 1. Push in “ ” emergency stop button. 2. Pull out “ ” emergency stop button. 2.
  • Page 36 Function Tests Section 2 - Familiarization Engine Start/On/Off Horn Switch Drive/Steer Controller Test Emergency Power • 5. Push and hold “ ” emergency power switch and activate each function control CAUTION handle or switch. Result: All boom and steer functions When operating on auxiliary power, do should operate.
  • Page 37 Section 2 - Familiarization Function Tests Engine Start/On/Off Horn Switch Drive/Steer Controller Test Brakes Test Manual Platform Leveling • • 1. Depress and hold footswitch. WARNING Brakes will engage instantly when 2. On platform leveling override switch, pull you release footswitch, causing aerial and select “...
  • Page 38 Function Tests Section 2 - Familiarization Oscillating Axle - Locked Oscillating Axle - Unlocked Test Differential Lock Switch Test Oscillating Axles • • WARNING WARNING Before engaging differential lock, DO NOT operate any control on ensure drive/steer controller is in platform control console without proper neutral position.
  • Page 39 Section 2 - Familiarization Procedures Work Light 2.4-5 Optional Equipment/Attachments 3. Stop all platform motion. Result: Alarm should stop. Test Work Light (If Equipped) • NOTE On aerial platform with certain options, a flashing 1. Select the on/off switch located on the amber light will accompany this alarm.
  • Page 40 Procedures Section 2 - Familiarization Work Light Test Hydraulic Generator (If Equipped) • 1. Ensure engine is running. 2. On platform control console, turn generator on/off switch to “ ” on position. Result: Engine will automatically switch to high throttle and generator will start. 3.
  • Page 41 Section 2 - Familiarization Procedures 2.5 Winching and Towing Procedure a) Ensure aerial platform is on level ground. Chock or block wheels to keep aerial platform This section provides the operator with procedure about from rolling. winching and towing and on how to manually release brakes.
  • Page 42 Procedures Section 2 - Familiarization WARNING Brakes must be applied immediately after reaching desired location. Refer to Section 2.5 on how to reengage brakes. Remove wheel chocks or blocks, and then winch or tow aerial platform to desired location. Position aerial platform on a firm and level surface. Chock or block wheels to prevent aerial platform from rolling.
  • Page 43 Section 2 - Familiarization Procedures 2.6 Emergency Lowering Procedures At Platform Control Console: This section guides the operator on how to use Ensure engine is off. emergency lowering system. This system allows platform lowering in the event of an emergency or engine malfunction.
  • Page 44 Notes SJ 63AJ Page 44 December 2007...
  • Page 45 Section 3 - Operation General 3.0 Operation The operator must be sure that the aerial platform This section provides the necessary information needed • has been properly maintained and inspected to operate the aerial platform. It is important that the user before using it.
  • Page 46 Major Components Section 3 - Operation 3.2 Major Components Platform Control Console Fly Boom Platform Main Boom Power Track Lift Cylinder Riser Control Compartment Engine Base Control Compartment Console Turret Base SKYJACK Articulating Boom SJ 63AJ Page 46 December 2007...
  • Page 47 Section 3 - Operation Major Assemblies 3.3 Major Assemblies 3.4 Serial Number Nameplate The aerial platform consists of four major assemblies: The serial number nameplate, located at the rear of the the base, turret, boom assembly and platform. aerial platform, lists the following: Model number 3.3-1 Base •...
  • Page 48 Component Identification Operation - Section 3 3.5 Component Identification 3.5-4 Turret Transportation Lock This locking device is located in the turret. The following descriptions are for identification, explanation and locating purposes only. 3.5-1 Manual Storage Box This weather-resistant box is mounted under the control console on the platform.
  • Page 49 Section 3 - Operation Component Identification 3.6 Component Identification (Optional 3.6-3 Flashing Amber Light (If Equipped) The flashing amber light is located on top of the turret Equipment/Attachments) of the aerial platform. This light flashes when boom The following descriptions are for identification, function is activated.
  • Page 50 Operator’s Responsibility Section 3 - Operation 3.7 Operator’s Responsibility 3. Cold Weather Hydraulic System Warm Up It is the responsibility of the operator, prior to each work shift, to perform the following: WARNING 1. Visual and Daily Maintenance Inspections Caution must be exercised when operating aerial platform in cold are designed to discover any damage of •...
  • Page 51 Section 3 - Operation Start Operation 3.8 Start Operation 3.8-1 To Activate Base Control Console Carefully read and completely understand the Operating Manual and all warnings and instruction labels WARNING (refer to Section 5 - Labels) on the aerial platform. Ensure that you maintain three points of contact to mount/dismount the platform.
  • Page 52 Start Operation Section 3 - Operation 3.8-3 To Rotate Turret Using Base Control 3.8-6 To Raise or Lower Main Boom Using Console Base Control Console WARNING Activate and hold function enable switch “ ” by pushing it to the right. When rotating the turret, ensure that there are no personnel or obstructions in the Push main boom raise/lower switch to either...
  • Page 53 Section 3 - Operation Start Operation 3.8-9 To Operate Using Emergency Power Push and hold “ ” start position from start/on/off Switch at Base Control Console switch until engine starts. This is a momentary-type switch. This switch allows WARNING all functions except the drive function to operate in the event of engine malfunction.
  • Page 54 Start Operation Section 3 - Operation 3.8-11 To Drive Forward or Reverse 3.8-12 To Steer Depress and hold footswitch. CAUTION When you are in the platform and Press rocker on top of drive/steer controller in this positioned over an axle, the direction you are facing will be forward.
  • Page 55 Section 3 - Operation Start Operation 3.8-16 To Rotate Platform Using Platform 3.8-20 To Rotate Turret Using Platform Control Console Control Console Depress and hold footswitch. WARNING When rotating the turret, ensure that there On platform rotation switch, select “ ” to rotate are no personnel or obstructions in the path of rotation, including blind spots.
  • Page 56 Start Operation Section 3 - Operation 3.8-22a To Engage Differential Lock Switch 3.8-24 Shutdown Procedure Depress and hold footswitch. Completely retract boom and lower platform. On platform control console, push differential lock Push in “ ” emergency stop button on platform control console and on base control console.
  • Page 57 Section 3 - Operation Refueling Procedure 3.9 Refueling Procedure 3.9-1 Regular Fuel (Diesel) This section provides the operator with procedure on IMPORTANT how to refuel engine with regular fuel. Use unleaded gasoline only. IMPORTANT Ensure engine and all systems are turned off and Before using your aerial platform ensure emergency stop buttons are depressed.
  • Page 58 Loading/Unloading Section 3 - Operation 3.10 Loading/Unloading Secure boom from side-to-side movement using Know and heed all national, state/provincial and local lower platform mount between boom end and rules which apply to transporting of aerial platforms. platform. Do not use excessive downward force Only qualified personnel shall operate machinery when securing boom section.
  • Page 59 Section 3 - Operation Loading/Unloading 3.10-2 Locking the Turret WARNING Use chains of ample load capacity Ensure that turret is positioned so that turret sufficient to withstand aerial platform transportation lock tube (item 1 - Figure 3-4) is weight. aligned into one of two turret locking points in the turret rotation lock plate.
  • Page 60 Chassis Tilt Section 3 - Operation 3.11 Chassis Tilt 3.11-1 Platform Uphill If the aerial platform becomes tilted with the platform This section guides the operator with regard to uphill (refer to Figure 3-6) follow the steps below to recovering from an inclined position. return to a lowered and retracted position.
  • Page 61 Section 3 - Operation Diagrams Diagram 3.1 Dimension and Reach Diagram - SJ 63AJ Feet (Meters) (21.34) (19.81) (18.29) (16.76) (15.24) (13.72) (12.19) (10.67) (9.14) (7.62) (6.10) (4.57) (3.05) (1.52) (-1.52) -10' (-3.05) -10' (-3.05) (3.05) (6.10) (9.14) (12.12) (15.24) Figure 3-8.
  • Page 62 Diagrams Section 3 - Operation Diagram 3.2 Axle Oscillation Diagram WARNING Do not raise the platform in work mode if it is not on a firm level surface. Axle oscillation free (travel mode) - drive speed 7.7 km/h (4.8 mph) max. Axle oscillation locked (work mode) - drive speed 0.8 km/h (0.5 mph) max.
  • Page 63 Section 4 Tables Table 4.1 Standard and Optional Features MODEL SJ 63AJ S T A N D A R D E Q U I P M E N T 12-Volt DC emergency power 5-foot, 6-inch jib Base controls Platform controls Continuous drive and steer directional sensing Diesel engine Engine anti-restart protection...
  • Page 64 Tables Section 4 Table 4.2a Specifications and Features MODEL SJ63AJ 183 cm (72 in.) Total platform length (outside) 244 cm (96 in.) Total platform depth (outside) 91 cm (36 in.) Working 21.38 m (70 ft. 1 in.) Platform elevated 19.38 m (63 ft. 7 in.)
  • Page 65 Section 4 Tables Table 4.2b Specifications and Features MODEL SJ 63AJ Engine Type Deutz D2011L04i RPM Settings 1600 Low / 2100 / 2675 High Gross Intermittent HP 48 kW / 65 Hp Horsepower @ 2000 rpm (intermittent) 48 kW / 65 Hp Fuel Type Diesel EN590 Fuel Tank Capacity...
  • Page 66 Tables Section 4 Table 4.3 Owner’s Annual Inspection Record Model Number: _________________ Serial Number:__________________ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 1001AA This decal is located on the control compartment cowling. It must be completed after an annual inspection has been completed.
  • Page 67 Section 4 Tables Table 4.4 Tire/Wheel Specifications SJ 63AJ Tire Size 355/55 D625 Type Foam Filled Tire Ply Rating Wheel Nuts Torque 393 Nm (290 ft-lb) 1044AA_CE IMPORTANT For proper function of each axle differential, all four wheels must have same tire size installed at all times.
  • Page 68 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact Skyjack- approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 69 B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. † - Refer to Skyjack's website @ www.skyjack.com for latest service bulletins prior to performing quarterly or yearly inspection.
  • Page 70 Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. INSPECTION FREQUENCY - PASS  DAILY - FAIL FREQUENTLY ...
  • Page 71 Section 4 Tables Table 4.9 EC Declaration of Conformity EC Declaration of Conformity We, SKYJACK INC., [*], declare under our sole responsibility that the product Boom Type Mobile Elevating Work Platform Model number: [*] Serial number: [*] To which this declaration relates is in conformity with the following directives:...
  • Page 72 Notes SJ 63AJ Page 72 December 2007...
  • Page 73 Section 5 - Labels Label Legend Label Legend Safety Red Safety Red indicates DANGER. Safety Orange Safety Orange indicates WARNING. Safety Yellow Safety Yellow indicates CAUTION. Safety Green Safety Green indicates emergency lowering. Safety Blue Safety Blue indicates safety information. SJ 63AJ December 2007 Page 73...
  • Page 74 Labels Section 5 Engine Side 139314AA 139314AA 139314AA Label Pictorial Description Connect AC Supply Connect AC supply here. Body Crushing Hazard Danger - Body crushing hazard Tie Down Points Only use these points for tying down. Crushing Hazard Danger - Crushing hazard SJ 63AJ Page 74 December 2007...
  • Page 75 139314AA 139314AA Label Pictorial Description Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Skyjack Logo Skyjack Model Number* Product Identifier *Model number will vary, may not be as shown. SJ 63AJ December 2007...
  • Page 76 Labels Section 5 Engine Compartment Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chock wheels to prevent aerial platform from rolling. 2. Turn main power disconnect switch to off position. At engine side: 3. Locate bypass valve (marked with yellow colour) on inboard side of drive pump.
  • Page 77 Section 5 Labels Engine Compartment Label Pictorial Description Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Specifications Refer to manual for wheel type, offset, pressure and torque. Wheel Load* Indicates rated wheel load. *Wheel load will vary over different aerial platforms.
  • Page 78 Labels Section 5 Engine Compartment (Continued) Label Pictorial Description Foam-filled Tire Indicates foam-filled tire. Sound Power Level Guaranteed maximum sound power level “CE” CE rating mark Main Power Disconnect Main power disconnect lever SJ 63AJ Page 78 December 2007...
  • Page 79 Section 5 Labels Rear Side - Base Label Pictorial Description Serial Plate* Product identification and specifications *Serial plates will vary, may not be as shown. 4x4 (If Equipped) Product identifier - 4 wheel drive Crushing Hazard Danger - Crushing hazard SJ 63AJ December 2007 Page 79...
  • Page 80 Labels Section 5 Control Compartment 102962AC Label Pictorial Description Winching/Towing/Pushing Procedure Refer to Operating manual. 1. Block or chock wheels to prevent aerial platform from rolling. 2. Turn main power disconnect switch to off position. At engine side: 3. Locate bypass valve (marked with yellow colour) on inboard side of drive pump.
  • Page 81 Section 5 Labels Control Compartment 102962AC Label Pictorial Description Hydraulic Oil Level Indicates minimum/maximum oil level. Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Specifications Refer to manual for wheel type, offset, pressure and torque. Wheel Load* Indicates rated wheel load.
  • Page 82 Labels Section 5 Control Compartment (Continued) 102962AC Label Pictorial Description Foam-filled Tire Indicates foam-filled tire. Sound Power Level Guaranteed maximum sound power level “CE” CE rating mark No Smoking Do not smoke near this location. Diesel Use diesel fuel only. Grease Points Maintenance Refer to service and maintenance manual for lubricating...
  • Page 83 Section 5 Labels Control Compartment (Continued) 102962AC Label Pictorial Description Base Control Console P ush “ ” breaker back in to reset. Select and hold “ ” to enable error blink code for engine control unit (ECU). Read “ ” operating manual. Select “...
  • Page 84 Labels Section 5 Control Side 139314AA 139314AA 139314AA Label Pictorial Description Body Crushing Hazard Danger - Body crushing hazard Annual Inspection Ensure that work platform has received annual inspection prior to operation. Emergency Lowering Procedure In case of emergency, follow procedure outlined in label to lower the platform.
  • Page 85 Label Pictorial Description Crushing Hazard Danger - Crushing hazard Tie Down Points Only use these points for tying down. Model Number* Product Identifier *Model number will vary, may not be as shown. Skyjack Logo Skyjack SJ 63AJ December 2007 Page 85...
  • Page 86 Labels Section 5 Platform (If Equipped) (If Equipped) Label Pictorial Description Platform Capacity* Rated work load when operating on a level ground. Rated work load includes the weight of both personnel and material, and maximum number of people in each configuration. Do not exceed total weight or maximum number of people.
  • Page 87 Section 5 Labels Platform (Continued) 130018 130018 Label Pictorial Description Harness Anchorage Anchor safety belt/harness tethers here. Manual Box Indicates location of operating manual. Platform Capacity* Rated work load when operating on a level ground. Rated work load includes the weight of both personnel and material, and maximum number of people in each configuration.
  • Page 88 1: Safety Rules. Read and understand the outlined risks associated with this work platform prior to operation. Model Number* Product Identifier *Model number will vary, may not be as shown. AWPT “Click It!” Indicates full body harness awareness. Skyjack Logo Skyjack SJ 63AJ Page 88 December 2007...
  • Page 89 Section 5 Labels Platform (Continued) Label Pictorial Description Warning - No Step No step warning Crushing Hazard Danger - Crushing hazard Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Footswitch Enable (On/Off) Depress and hold footswitch to enable platform function.
  • Page 90 Labels Section 5 Platform Control Console Label Pictorial Description Glow Plugs/Emergency Power Unit Select “ ” to energize glow plugs. Select “ ” for diesel fuel or “ ” for propane fuel. Push and hold “ ” to enable emergency power unit. Select “...
  • Page 91 Section 5 Labels Platform Control Console (Continued) Label Pictorial Description Boom/Turret Controller Push and hold controller in this direction “ ” to rotate turret to the left or “ ” to rotate turret to the right. Push and hold the controller in this direction “ ”...
  • Page 92 Labels Section 5 Front Side - Base Label Pictorial Description Body Crushing Hazard Danger - Body crushing hazard 4x4 (If Equipped) Product identifier - 4 wheel drive Connect AC Supply Connect AC supply here. SJ 63AJ Page 92 December 2007...
  • Page 93 Notes SJ 63AJ December 2007 Page 93...
  • Page 94 Notes SJ 63AJ Page 94 December 2007...
  • Page 96 www.skyjack.com...

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