Skyjack SJ63 AJ+ Operation Manual
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Skyjack SJ63 AJ+ Operation Manual

Skyjack SJ63 AJ+ Operation Manual

Articulating booms
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OPERATION
MANUAL
SJ63 AJ+
ARTICULATING BOOMS
213211AAA
December 2019
ANSI/CSA

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Summary of Contents for Skyjack SJ63 AJ+

  • Page 1 OPERATION MANUAL SJ63 AJ+ ARTICULATING BOOMS 213211AAA December 2019 ANSI/CSA...
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
  • Page 3 This manual is for MEWPs with serial numbers: SJ63 AJ+: A302 000 001 & Above Original instructions in English.
  • Page 4 THIS SAFETY ALERT SYMBOL MEANS ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. The Safety Alert Symbol identifies important safety messages on MEWPs, safety signs in manuals or DANGER. elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.

  • Page 5: Table Of Contents

    Table of Contents Section 1 – About this Mobile Elevating Work Platform (MEWP) ....9 Read and heed ..............9 1.1-1 Mobile Elevating Work Platform (MEWP) definition .
  • Page 6 3.4-5 Function restrictions when the MEWP is tilted ........30 3.4-6 Platform load sensing system .
  • Page 7 4.3-10 Do a test of the load sensing module self-check ........54 4.3-11 Do a test of the footswitch and all the boom and platform functions .
  • Page 8 Section 9 – Unique Skyjack Features ........

  • Page 9: Section 1 - About This Mobile Elevating Work Platform (Mewp)

    3000 hours, whichever occurs first. Any defective The Skyjack Articulating Booms Lifts are designed part will be replaced or repaired by your local Skyjack to move personnel, tools, and materials to working dealer at no charge for parts or labor. In addition, positions.

  • Page 10: Scope Of This Manual

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Read and heed 1.1-9 Scope of this manual 1. This manual applies to the ANSI/SAIA and CSA versions of the Articulating Boom Lift series. For a list of applicable models, refer to Section 7.2.

  • Page 11: Primary Assemblies

    Primary assemblies Section 1 – About this Mobile Elevating Work Platform (MEWP) Primary assemblies A compartment on the left side of the turret which ▪ has these parts: The MEWP has these primary assemblies: Base control console ▪ 1. Base Emergency-lowering system at the base ▪...

  • Page 12: Serial Number Nameplate

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Serial number nameplate Serial number nameplate The serial number nameplate is located on the front side of the chassis. It contains this information: Model number ▪ Type ▪ Group ▪ Serial number ▪...

  • Page 13: Maintenance Responsibility

    IMPORTANT Only use original or manufacturer-approved parts and components for the MEWP . NOTE Refer to the Skyjack web site (www.skyjack.com) for machine registration and the latest service bulletins before you do frequent/periodic or annual inspections. 1.4-3 Owner The owner is responsible for maintenance inspections and repairs.

  • Page 14: Section 2 - General Safety Precautions

    ▪ Keep a minimum safe distance It was modified without permission from ▪ from sources of high-voltage Skyjack and the MEWP owner. power. If you do not obey, there is a risk of death or serious injury. 2.1 Electrocution hazards...

  • Page 15: Safety Instructions

    Section 2 – General Safety Precautions Safety instructions 2.2 Safety instructions Prevent falling from the platform. Always keep a firm WARNING footing on the platform floor when working thereon. Do not DO NOT operate this MEWP without proper climb on the toe-board, mid-rail, authorization and training.
  • Page 16 Safety instructions Section 2 – General Safety Precautions DO NOT drive elevated near DO NOT use the MEWP as a depressions or holes of any crane. type, loading docks, debris, drop-offs or surfaces that may affect the stability of the MEWP . IF OPERATION IN AREAS WITH HOLES OR DROP-OFFS IS ABSOLUTELY NECESSARY,...
  • Page 17 DO NOT exceed the rated guardrails unless approved by Skyjack. capacity of the MEWP . Remove all personnel from the platform before you try to free a snagged platform with the base controls.

  • Page 18: Fall-Protection

    (PFPE) at all times. MEWP . Identify potential hazards in the area. Skyjack recommends the use of a full body harness Be aware of moving equipment in the area. Take the with a lanyard. PFPE must be attached only to necessary precautions to prevent collisions.

  • Page 19: Section 3 - Familiarization

    Section 3 – Familiarization WARNING Do not operate this MEWP without correct training and authorization. If you do not obey, there is a risk of death or serious injury. WARNING MEWP Familiarization must be given to a qualified operator. If you do not obey, there is a risk of death or serious injury.

  • Page 20: Overview Of The Mewp

    Section 3 – Familiarization Overview of the MEWP 3.1 Overview of the MEWP Base control console Brake hand Brake auto-reset HOUR METER QUARTZ pump valve plunger Platform control console Secondary guarding electrical Main power Manual disconnect switch storage box Drive-bypass valve Turret transportation Footswitch lock...

  • Page 21: Manual Storage Box

    Manual storage box Section 3 – Familiarization 3.2 Manual storage box 3.3-2 Footswitch Refer to Section 3.1 for the location of the footswitch. The manual storage box is weather-resistant. It When pressed and held, it enables the controls on the contains the operation manual, ANSI Manual of platform control console.

  • Page 22: Base Control Console

    Section 3 – Familiarization Control functions HOUR METER QUARTZ 218362ABZZ 3.3-3 Base control console Boom extend/retract: This switch controls the extension or retraction of the boom. Refer to Section 3.1 for the location of the base control console. Main boom raise/lower: This switch controls the raise or lower function of the main boom.
  • Page 23 Control functions Section 3 – Familiarization HOUR METER QUARTZ 218362ABZZ a. Glow plug (diesel engine): This light WARNING illuminates until the glow plugs complete their timed-cycle. When the light goes off, you can Tip-over hazard. Do not operate the boom start the engine.

  • Page 24: Platform Control Console

    Section 3 – Familiarization Control functions   3.3-4 Platform control console a. Footswitch: This light illuminates when the footswitch is pressed. A 7-second anti- Refer to Section 3.1 for the location of the platform tiedown feature prevents the footswitch control console.
  • Page 25 Control functions Section 3 – Familiarization Emergency-stop: This button disconnects power Jib up/down: This switch controls the up or to the control circuit and stops the engine. Pull to down movement of the jib. connect the power again. Boom extend/retract: This switch controls the Emergency-power unit: This switch enables the extension or retraction of the fly boom.
  • Page 26 Section 3 – Familiarization Control functions High-capacity zone indicator: This light shows Capacity derate light: This light illuminates the MEWP is in the high platform capacity zone. when the capacity derate switch is selected. Refer to Section 7.7. It indicates the reduction in platform capacity. Refer to section 5.25,...

  • Page 27: Features And Devices

    Features and devices Section 3 – Familiarization 3.4 Features and devices 3.4-1 Lowered travel position and elevated travel position ≥ 2.5 cm (≥ 1 in) The available MEWP functions depend on these factors: MEWP configuration (lowered travel position/ ▪ elevated travel position) Chassis tilt ▪...

  • Page 28: Drive Speed

    Section 3 – Familiarization Features and devices 3.4-2 Drive speed The drive speed depends on the MEWP configuration (lowered travel position/elevated travel position). When the MEWP is in the elevated travel position, the speed is slower than the speed in the lowered travel position. Refer to Section 7.4.

  • Page 29: Platform Load Sensing System

    Features and devices Section 3 – Familiarization 3.4-6 Platform load sensing system The platform load-sensing system prevents normal MEWP movement when the platform is overloaded and in a stationary position. The boom position (extension and angle) has an effect on the platform capacity. Each boom position zone (high-capacity zone or low-capacity zone) has a different capacity.

  • Page 30: Overload Status

    Section 3 – Familiarization Features and devices 3.4-7 Overload status Zone Powered Emergency Emergency Indicator Audible Drive Mode/Condition Border Boom Power Power Light Alarm Functions Light Functions (Platform) (Base) The platform is near the rated load Enabled Enabled Enabled Enabled In the lowered travel position: the load Flashing Pulsing...

  • Page 31: Brake-Release System

    Features and devices Section 3 – Familiarization 3.4-8 Brake-release system Sensor bar: This bar is in front of the platform control console. When you apply pressure to the This system disengages the brakes manually before sensor bar, it stops all functions. you winch or tow the MEWP .

  • Page 32: 10 Drive-Bypass Valve

    Section 3 – Familiarization Features and devices 3.4-10 Drive-bypass valve 3.4-13 Differential lock switch This valve is on the inboard side of the drive pump. A This switch is on the platform control console. The yellow paint mark identifies the valve. differential lock system gives equal drive to each wheel regardless of the terrain, which gives the Refer to...

  • Page 33: Optional Equipment And Attachments

    The weight of the attached parts, panels, occupants, and tools put together must not be more than the rated platform capacity. NOTE Refer to the website (www.skyjack.com) for other optional equipment. Welder: This equipment is connected to the welder AC socket on the platform.

  • Page 34: Cold Or Arctic Weather Package

    4 hours before you start the engine when the temperature is below -18°C WARNING (0°F). Tip-over hazard. When required by Skyjack- approved attachment or modifications, use the 3.5-4 Tool Tray capacity derate switch. If you do not obey, there is The tool tray attaches to a corner of the top platform a risk of death or serious injury.

  • Page 35: Pipe Rack

    The owner is responsible to supply PIN codes or Smart ID cards for MEWPs that have the access control function. Skyjack does not supply or reset PIN codes or Smart ID cards. Speak to the MEWP owner to help you with PIN codes or Smart ID cards that do not function, or you cannot find.
  • Page 36 Section 3 – Familiarization Optional equipment and attachments Orange indicator: This light shows that the IMPORTANT access control unit is ON. The keypad always If the set time of the access control unit expires, has power regardless of the emergency-stop, enter the PIN code or tap the Smart ID card again.

  • Page 37: Section 4 - Inspections Before Operation

    If the MEWP is damaged or has been modified from the initial factory-delivered condition, without permission from Skyjack, lock and tag the MEWP . Remove the MEWP from service. If you do not obey, there is a risk of death or serious injury.

  • Page 38: Visual And Daily Maintenance Inspections

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections Limit switch locations 4.2 Visual and daily 4.2-1 Labels Refer to Section 8 in this manual for the labels. Make maintenance inspections sure all the labels are in the correct location, are in good Do an inspection of the MEWP in this sequence.

  • Page 39: Engine Compartment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-5 Engine compartment 3. If applicable, check the battery fluid levels. If the plates do not have a minimum 13 mm Do the inspection that follows: (1/2 inch) of solution above them, add Make sure all compartment latches are latched tightly distilled or demineralized water.
  • Page 40 Section 4 – Inspections Before Operation Visual and daily maintenance inspections Muffler and exhaust Engine and engine pivot tray Make sure that the muffler and exhaust ▪ WARNING systems are correctly attached with no visible damage. Burn hazard. Do not touch hot engine components without the correct PPE.

  • Page 41: Control Compartment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-6 Control compartment Manifolds Do the inspection that follows: Make sure all fittings and hoses are correctly ▪ tightened. Make sure all compartment latches are latched tightly Make sure there is no indication of hydraulic and in good condition.
  • Page 42 Section 4 – Inspections Before Operation Visual and daily maintenance inspections Fuel tank WARNING Explosion or fire hazard. Do not smoke near the fuel system. If you do not obey, there is a risk of death or serious injury. IMPORTANT Before you use the MEWP , make sure there is sufficient fuel for the estimated task.

  • Page 43: Base

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-7 Base Oscillating cylinders Do the inspection that follows: Make sure the cylinder assembly that ▪ oscillates is correctly attached, and there are Turret transportation lock no visible spaces. Make sure the turret transportation lock is ▪...
  • Page 44 Section 7.6 for wheel/tire specifications. WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP . Do not mix different types of tires or use tires that are not in good condition. Only replace the tires with the same types that are approved by Skyjack.

  • Page 45: Platform Assembly

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-8 Platform assembly MEWP floor Make sure the MEWP floor is solid and there is Do the inspection that follows in sequence: ▪ no visible damage. WARNING AC power socket Fall hazard.

  • Page 46: Boom Assembly

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-9 Boom assembly Wear pads Do the inspection that follows, and make sure: All fasteners are correctly tightened. ▪ There are no loose or missing parts, and there ▪ Load cell is no visible damage to the wear pads.

  • Page 47: 10 Optional Equipment

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-10 Optional equipment Cold or arctic weather package Do the inspection that follows, and make sure: The heater plugs are correctly attached with ▪ no visible damage. Generator and oil cooler There is no sign of engine oil leakage.

  • Page 48: Function Tests

    Section 4 – Inspections Before Operation Function tests HOUR METER QUARTZ 4.3 Function tests NOTE Close all cowlings before you continue on to the Do the function tests in sequence. next test. WARNING 4.3-2 Do a test of the base keyswitch and Do not operate a MEWP that does not function the emergency-stop button and correctly.

  • Page 49: Functions

    Function tests Section 4 – Inspections Before Operation HOUR METER QUARTZ 4.3-3 Do a test of the start/function 4.3-4 Do a test of the platform self- enable/emergency power switch leveling and all the boom and platform 1. Lower the boom to the stowed position. functions 2.

  • Page 50: Do A Test Of The Emergency Power Unit

    Section 4 – Inspections Before Operation Function tests HOUR METER QUARTZ 4.3-6 Do a test of the emergency power 4.3-7 Do a test of the off/base/platform unit switch 1. On the base control console, push the 1. Make sure the emergency-stop buttons at the emergency-stop button to turn the engine off.

  • Page 51: Do A Test Of The Positive Air Shut-Off Switch (Optional Equipment)

    Function tests Section 4 – Inspections Before Operation HOUR METER QUARTZ 4.3-8 Do a test of the positive air shut-off switch (optional equipment) CAUTION Do not do this function test while the engine is on. 1. Open the engine compartment cover. 2.

  • Page 52: Do A Test Of The Emergency-Stop Button And Emergency-Stop Light On The Platform

    Section 4 – Inspections Before Operation Function tests 4.3-9 Do a test of the emergency-stop 4. Make sure the engine is on. button and emergency-stop light on 5. Push the emergency-stop button and try to operate a MEWP function. the platform Result: The engine stops and the MEWP ▪...

  • Page 53: 11 Do A Test Of The Footswitch And All The Boom And Platform Functions

    Function tests Section 4 – Inspections Before Operation 4.3-11 Do a test of the footswitch and all 4.3-12 Do a test of the platform capacity the boom and platform functions zone indicator lights 1. Make sure the emergency-stop button is pulled 1.

  • Page 54: 13 Do A Test Of The Secondary Guarding Electrical (Sge)

    Section 4 – Inspections Before Operation Function tests 4.3-13 Do a test of the secondary guarding 7. Press the reset button. electrical (SGE) Result: The audible/visual alarm and reset ▪ button light go off. 1. Press the sensor bar for less than 1 second 8.

  • Page 55: 14 Do A Test Of The Engine Start/On/Off Switch

    Function tests Section 4 – Inspections Before Operation 14. Press the sensor bar for less than 1 second and 4.3-14 Do a test of the engine start/on/off then release it. switch Result: The function will stop while the bar is ▪...

  • Page 56: 15 Do A Test Of The Emergency Power Unit

    Section 4 – Inspections Before Operation Function tests  4.3-15 Do a test of the emergency power 4.3-16 Do a test of the manual platform- unit leveling 1. Start the engine. CAUTION 2. Press and hold the footswitch. Do not operate more than one function at a time 3.

  • Page 57: 18 Do A Test Of The Drive Function

    Function tests Section 4 – Inspections Before Operation  4.3-18 Do a test of the drive function 4.3-19 Do a test of the brakes 1. Make sure the path of intended motion is clear. IMPORTANT 2. Make sure the boom is in the stowed position The brakes engage instantly when you release and the fly boom is fully retracted.

  • Page 58: 21 Do A Test Of The Elevated Travel Speed

    Section 4 – Inspections Before Operation Function tests  4.3-21 Do a test of the elevated travel 4.3-22 Do a test of the differential lock speed switch WARNING WARNING Look for overhead obstructions or other possible Before you engage the differential lock, make sure hazards around the MEWP when you raise the the drive/steer controller handle is in the neutral platform.

  • Page 59: 23 Do A Test Of The Oscillating Cylinders

    Function tests Section 4 – Inspections Before Operation 4.3-23 Do a test of the oscillating cylinders WARNING Fall hazard. Do not operate the controls on the platform control console without the correct fall- protection attached to the designated location in the platform.
  • Page 60 Each item shall be inspected using the appropriate section PASS NOT APPLICABLE of the Skyjack operating manual. As each item is inspected, Add a comment if the item does not pass inspection. check or complete the appropriate box. Comment (if item does not pass inspection)

  • Page 61: Operator's Checklist

    Do a test of the differential lock switch Do a test of the EcoStart Do a test of the oscillating cylinders Page 2 of 2 1844AA NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print. SJ63 AJ+ 213211AAA...

  • Page 62: Section 5 - Operation

    It was modified without permission from ▪ come on, lock and tag the MEWP . Remove the Skyjack and the MEWP owner. MEWP for servicing. If you do not obey, there is a If you do not obey, there is a risk of death or risk of death or serious injury.

  • Page 63: Rotate The Platform With The Base Control Console

    Section 5 – Operation Rotate the platform with the base control console 5.4 Move the jib up and down WARNING with the base control Do not over crank the starter. If the engine does console not start after you try to start it multiple times, lock and tag the MEWP .

  • Page 64: Extend Or Retract The Boom With The Base Control Console

    Extend or retract the boom with the base control console Section 5 – Operation 5.7 Extend or retract the boom 5.10 Energize the platform with the base control control console console 1. Turn the off/base/platform key switch to the platform position. IMPORTANT The maximum platform capacity changes with the WARNING...

  • Page 65: Drive Forward Or Rearward

    Section 5 – Operation Drive forward or rearward 5.11 Drive forward or rearward WARNING NOTE Do not over crank the starter. If the engine does The drive function operates in relation to the not start after you try to start it multiple times, general orientation of the turret counterweight lock and tag the MEWP .

  • Page 66: Move The Riser Up And Down With The Platform Control Console

    Move the riser up and down with the platform control console Section 5 – Operation 5.14 Move the riser up and 5.18 Raise or lower the main down with the platform boom with the platform control console control console 1. Press and hold the footswitch. IMPORTANT 2.

  • Page 67: Operate With The Emergency Power Switch At The Platform Control Console

    Section 5 – Operation Operate with the emergency power switch at the platform control console 5.21 Operate with the 5.24 Generator (optional emergency power switch equipment) at the platform control To start the generator: console 1. Make sure the engine is on. 2.

  • Page 68: Cold Or Arctic Weather Package (Optional Equipment)

    Cold or arctic weather package (optional equipment) Section 5 – Operation 5.27 Cold or arctic weather IMPORTANT package (optional Make sure the heater is disconnected before you operate the MEWP . equipment) NOTE If the MEWP is to be parked for an extended WARNING period of time, remove the battery and keep it in a Do not use heaters if the temperature is above...

  • Page 69: Section 6 - Additional Procedures

    Section 6 – Additional Procedures 6.1 Use the emergency- 6.1-1 At the base control console: 1. Make sure the engine is off. lowering function 2. Pull the emergency-stop button. With the emergency-lowering system, you can lower 3. Select the base position from the off/base/ the platform if there is a failure of the primary power.

  • Page 70: Chassis Tilt Recovery

    Section 6 – Additional Procedures Chassis tilt recovery 6.2 Chassis tilt recovery 6.2-1 Platform uphill If the MEWP becomes tilted with the platform uphill IMPORTANT (refer to Figure 06), follow the steps below to go back to a lowered and retracted position. When you raise or extend the boom, the MEWP must be on a firm, level surface.

  • Page 71: Release The Brakes Manually

    Release the brakes manually Section 6 – Additional Procedures 6.3 Release the brakes CAUTION manually Do not release the brakes before you disengage the drive motor. WARNING Do not manually disengage the brakes if the 4. Push the plunger of the brake auto-reset MEWP is on a slope.

  • Page 72: Winch And Tow The Mewp

    Section 6 – Additional Procedures Winch and tow the MEWP 6.4 Winch and tow the MEWP WARNING Tip-over hazard. Disengage the brakes manually WARNING before you winch or tow the MEWP . If you do not Tip-over hazard. Make sure the boom is in the obey, there is a risk of death or serious injury.

  • Page 73: Refuel

    Refuel Section 6 – Additional Procedures 6.5 Refuel 6.5-1 Refuel the MEWP with diesel or gasoline CAUTION IMPORTANT When operating on a slope, make sure the fuel For gasoline engines, use unleaded gasoline level is above half to prevent a possible stall with an octane rating of 87 or higher.

  • Page 74: Replace The Propane Cylinder (Optional Equipment)

    Section 6 – Additional Procedures Refuel 6.5-2 Replace the propane cylinder Install the propane cylinder: (optional equipment) 1. Push the emergency-stop button on the base control console. WARNING 2. Put the new propane cylinder on the mounting bracket. Make sure the metal peg goes through Obey all national, state/provincial/territorial, and the hole on the propane cylinder rim.

  • Page 75: Move The Mewp For Transport

    Move the MEWP for transport Section 6 – Additional Procedures 6.6 Move the MEWP for 6.6-1 Lock the turret 1. Rotate the turret until the transportation lock transport is in line over the of the lock points on the chassis. When you drive a MEWP onto or remove it from a transport vehicle, on a public road, give protection to 2.

  • Page 76: Hoist The Mewp

    Section 6 – Additional Procedures Move the MEWP for transport 6.6-2 Hoist the MEWP 4. Attach the rigging to all four lift points as shown Figure WARNING 5. Adjust the rigging to make sure the MEWP stays level when you hoist it. Refer to Figure 08 for the Only qualified riggers must operate the machinery...

  • Page 77: Tie Down The Mewp

    Move the MEWP for transport Section 6 – Additional Procedures 6.6-3 Tie down the MEWP 7. Put the lower platform mount between the boom end and the platform to prevent side-to-side 1. Lock the turret with the turret transportation lock. movement of the boom.

  • Page 78: Section 7 - Technical Diagrams And Specifications

    Section 7 – Technical Diagrams and Specifications SJ63 AJ+ 213211AAA...

  • Page 79: Technical Diagrams

    Section 7 – Technical Diagrams and Specifications Technical diagrams 7.1 Technical diagrams 7.1-1 Reach diagram - SJ63 AJ+ METERS (FEET) 21.34 (70) 19.81 (65) 2.44m 18.29 (60) 16.76 (55) 15.24 (50) 13.72 (45) 55° 12.19 (40) 10.67 (35) 9.14 (30) 7.62 (25) 6.10...

  • Page 80: Dimensions - Sj63 Aj

    Technical diagrams Section 7 – Technical Diagrams and Specifications Technical diagrams continued 7.1-2 Dimensions - SJ63 AJ+ 4.80 m [15 ft 9 in] 12.19 m [40 ft ] 8.33 m [23 ft 4 in] 67° 21.21 m [69 ft 7 in] 19.38 m [63 ft 7 in] 9.14 m...
  • Page 81 Section 7 – Technical Diagrams and Specifications Technical diagrams Technical diagrams continued Dimensions - SJ63 AJ+ (continued) 2.44 m/1.83 m [96 in/72 in] 175° 0.91 m [36 in] A 1.14 m [45 in] B 2.21 m [7 ft 3 in] 2.44 m [8 ft] 65°...

  • Page 82: Standard And Optional Equipment

    Standard and optional equipment Section 7 – Technical Diagrams and Specifications 7.2 Standard and optional equipment Model SJ63 AJ+ Standard Equipment 12 Volt DC emergency power 1.60 m (5 ft 2 in) jib 2.44 m x 0.91 m (96 in x 36 in) platform Base controls Continuous drive and steer directional sensing Diesel engine...

  • Page 83: Owner's Annual Inspection Record

    Section 7 – Technical Diagrams and Specifications Owner’s annual inspection record 7.3 Owner’s annual inspection record Inspection Date Inspector Signature IMPORTANT The owner’s annual inspection record is on the cowling of the control compartment. It must be filled out after an annual inspection has been completed.

  • Page 84: Specifications

    Specifications Section 7 – Technical Diagrams and Specifications 7.4 Specifications Model SJ63 AJ+ Total Platform Length (Outside) 2.44 m (96 in) / 1.83 m (72 in) Platform Size Total Platform Depth (Outside) 0.91 m (36 in) Working 21.21 m (69 ft 7 in) Platform Elevated 12.19 m (40 ft) Height...

  • Page 85: Environment

    393.2 Nm (290 ft-lb) 2050AA WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP . Do not mix different types of tires or use tires that are not in good condition. Only replace the tires with the same types that are approved by Skyjack.

  • Page 86: Maximum Platform Capacities (Evenly Distributed)

    Maximum platform capacities (evenly distributed) Section 7 – Technical Diagrams and Specifications 7.7 Maximum platform capacities (evenly distributed) SJ63 AJ+ Regular Platform Capacity Derated Platform Capacity* 454 kg (1000 lb) 454 kg (1000 lb) 3 persons (maximum 1 person (maximum High-capacity zone number of personnel) number of personnel)

  • Page 87: Section 8 - Labels

    Section 8 – Labels DANGER. Orange WARNING. Yellow CAUTION. Green Emergency- lowering procedure. Blue Safety information. Figure 10 Label legend SJ63 AJ+ 213211AAA...

  • Page 88: Engine Side

    Warning - crush hazard Do not alter Do not tamper with or disable the limit switches or other safety devices. Model number* Product identifier. *The model number can be different from the one you see. Skyjack logo 213211AAA SJ63 AJ+...
  • Page 89 Engine side Section 8 – Labels Engine side (continued) Description Label Pictorial Warning - body crush hazard Lift and tie-down points Only use these points to lift or tie-down the MEWP . Tie-down points Only use these points to tie-down the MEWP . SJ63 AJ+ 213211AAA...
  • Page 90 Section 8 – Labels Engine side Engine side (continued) Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. Wheel specifications Refer to the service manual for the wheel type, offset, pressure, and torque.

  • Page 91: Engine Compartment

    Engine compartment Section 8 – Labels 8.2 Engine compartment Description Label Pictorial Main power disconnect switch Turn the switch clockwise to turn the power on. Turn the switch counterclockwise to turn the power off. Use a padlock to lock the switch in position. QR code This code gives you fast access to the MEWP documentation, and the live MEWP data supplied by ELEVATE telematics...
  • Page 92 Section 8 – Labels Engine compartment Engine compartment (continued) Description Label Pictorial Winch and tow procedure Refer to Section 6.4. 1. Use wheel chocks or blocks at the front of the wheels and behind them to prevent MEWP movement. 2. Turn the main power disconnect switch to the off position. 3.

  • Page 93: Front And Rear Sides

    Max. manual force Max. platform height *The serial plate information changes with different MEWPs. Machine weight Voltage Max. incline ° ° System pressure Model year Skyjack Inc. 55 Campbell Road, Guelph, Ontario N1H 1B9 Canada Caution tape stripe SJ63 AJ+ 213211AAA...

  • Page 94: Controls Side

    Warning - crush hazard Do not alter Do not tamper with or disable the limit switches or other safety devices. Model number* Product identifier. *The model number can be different from the one you see. Skyjack logo 213211AAA SJ63 AJ+...
  • Page 95 Controls side Section 8 – Labels Control side (continued) Description Label Pictorial Warning - body crush hazard Lift and tie-down points Only use these points to lift or tie-down the MEWP . Tie-down points Only use these points to tie-down the MEWP . SJ63 AJ+ 213211AAA...
  • Page 96 Section 8 – Labels Controls side Control side (continued) Description Label Pictorial Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section 7. Wheel specifications Refer to the service manual for the wheel type, offset, pressure, and torque.
  • Page 97 Controls side Section 8 – Labels Controls side (continued) Description Label Pictorial Do not smoke Do not smoke near this location. Propane (dual fuel) PROPANE Identifies the propane tank location. LPG fuel (duel fuel) Use liquid propane gas (LPG) only in the propane tank. SJ63 AJ+ 213211AAA...
  • Page 98 Section 8 – Labels Controls side Controls side (continued) Description Label Pictorial Diesel Only use ultra-low sulfur diesel fuel. Unleaded gasoline Only use unleaded gasoline fuel. Annual inspection Make sure the MEWP has received an annual inspection before operation. Warning - annual inspection Refer to the operation manual.
  • Page 99 Controls side Section 8 – Labels Control side (continued) Description Label Pictorial Emergency-lowering procedure Refer to Section 6.1.  1. Pull the emergency-stop button. 2. Turn the off/base/platform key switch to the base position. 3. Select the emergency-power position from the start/function ...

  • Page 100: Control Compartment

    Section 8 – Labels Control compartment 8.5 Control compartment Description Label Pictorial Base control console Push the circuit breakers to reset the power if a power overload or positive circuit grounding occurs. Select the platform rotation switch to rotate the platform to the left or right.
  • Page 101 Control compartment Section 8 – Labels Control compartment (continued) Description Label Pictorial Grease point maintenance Refer to the service manual for how to lubricate the MEWP . Hydraulic oil Replace the hydraulic fluid with the approved type (refer to the service manual).
  • Page 102 Section 8 – Labels Control compartment Control compartment (continued) Description Label Pictorial Winch and tow procedure Refer to Section 6.4. 1. Use wheel chocks or blocks at the front of the wheels and behind them to prevent MEWP movement. 2. Turn the main power disconnect switch to the off position. 3.

  • Page 103: Platform

    Platform Section 8 – Labels 8.6 Platform Description Label Pictorial Caution tape stripe Warning - body crush hazard Operator daily inspection Refer to the operation manual. Do the visual inspections and function tests before you start each work shift. Refer to Section No jewelry Caution.
  • Page 104 Horizontal load rating Do not apply more than the specified side load. Operate the MEWP when the wind speed, which includes wind gusts, is less than the specified speed for this model. Skyjack logo Model number Product identifier. AC power plug Connect the AC supply here.
  • Page 105 Platform Section 8 – Labels Platform (continued) Description Label Pictorial Warning - no step Do not step on this location. Fall-protection anchorages Attach the body-harness lanyards of each occupant to the fall- protection anchorage points. Rated for one (1) person for each anchorage point. Used for fall-restraint or fall-arrest.
  • Page 106 Section 8 – Labels Platform Platform (continued) Description Label Pictorial Platform capacity* Shows the rated work load in each configuration. The rated work load includes the weight of personnel and materials, and the maximum number of persons in each configuration. Do not exceed the total weight or maximum number of persons.
  • Page 107 Platform Section 8 – Labels Platform (continued) Description Label Pictorial IPAF “Click It!” Wear a full body-harness with a short lanyard in boom-type platforms. Warning - California proposition 65 WARNING Cancer and reproductive harm - Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/. https://www.p65warnings.ca.gov/.
  • Page 108 Section 8 – Labels Platform Platform (continued) Description Label Pictorial Do not alter Do not tamper with or disable the limit switches or other safety devices. Footswitch enable Press and hold the footswitch to enable the platform functions. Warning - crush hazard 213211AAA SJ63 AJ+...

  • Page 109: Platform Control Console

    Platform control console Section 8 – Labels 8.7 Platform control console Description Label Pictorial SGE reset/start engine/generator (optional equipment) Select the SGE reset button to reset the SGE. Select the dual fuel switch for gasoline or liquid propane gas. Push and hold the engine start/on/off switch to start the engine and then return it to the on position.
  • Page 110 Section 8 – Labels Platform control console Platform control console continued Description Label Pictorial Drive/steer controller Press the steering rocker switch to steer left or right. Push and hold the drive/steer controller to drive forward or rearward. Emergency-lowering procedure Refer to Section 6.1 for the complete procedure.
  • Page 111 Platform control console Section 8 – Labels Platform control console continued  Description Label Pictorial Boom/jib/platform controls Select the platform rotation switch to rotate the platform to the left or right. Select the platform-leveling override switch to tilt the platform up or down.

  • Page 112: Section 9 - Unique Skyjack Features

    Section 9 – Unique Skyjack Features Your Skyjack MEWP may be equipped with the following unique features: At the heart of every Skyjack machine is our proven and simplistic control system. Skyjack’s color-coded and numbered wiring system make our machines the...
  • Page 113 WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.
  • Page 114 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.

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