Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height controller
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Spray Height Controller
HARDI DAH09 V.G.
Installation Manual
HD06

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  • Page 1 Spray Height Controller HARDI DAH09 V.G. Installation Manual HD06...
  • Page 2 Reorder P/N: UC5-BC-HD06-INST Rev C (HARDI) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this...

  • Page 3: Table Of Contents

    Contents Introduction ......................1 General UC5 System Layout................2 Kit Parts........................3 Pre-Install Checklist ..................... 8 Ultrasonic Sensor Installation ................10 Roll Sensor Installation ..................19 Module Installation..................... 22 Connecting the Sensors to the CANbus ............. 26 Hydraulic Installation ..................27 Software Setup....................34 Cable Drawings....................

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc5 System Layout

    2 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 6: Kit Parts

    3 Kit Parts Kit Overview Figure 2: HD06 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: HD06 Hydraulic Plumbing...
  • Page 8 CABLE UC5 NETWORK 18 AWG 20M 43220-03 CABLE UC5 NETWORK 14 AWG 3M 43220-10 CABLE UC5 NETWORK 14 AWG 10M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-30 CABLE UC5 BC HARDI DAH09 43710 UC5 CONTROLLER MODULE 43720...
  • Page 9 43780 UC5 NETWORK TERMINATOR Install the UC5 Network Terminator (E20*) into the third connector on the UC5 Network 3-way Coupler (E10) (shown below). It is now a drop-in replacement for the 43764T (E20). 43764T Replaced with a 43760 and 43780...
  • Page 10 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti- seize lubricant is preferred, but other similar anti-seize products may be used.

  • Page 11: Pre-Install Checklist

    4 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Before beginning the install, ensure all hydraulic boom functions are operating properly on the sprayer.  All Fold Functions  Paralift Functions ...
  • Page 12 5. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 6. Ensure all boom-fold operations are functional (place a check mark in boxes below). 7. Bring engine to field-operational RPM and record below. 8. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure repeatable measurements, take the average of 3 trials.

  • Page 13: Ultrasonic Sensor Installation

    5 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 6, following the instructions below. Figure 6: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 14 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 15 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 16 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 17 Suggested wing bracket mounting on HPZ (all), HAZ (<30m) Below is the suggested mounting location for the UC5 brackets on the HPZ (24-36m) or HAZ (18-30m) booms. Mounting location is just inside of the boom break-away section (A). Figure 10: Suggested Bracket Mounting Location (viewed from front) on 24m HAZ...
  • Page 18 Suggested wing bracket mounting on HAZ (>30m) Below is the suggested mounting location for the UC5 brackets on the HAZ 32-36m booms. Mounting location is just inside of the boom break-away section (A). Figure 11 - Suggested Bracket Mounting Location (viewed from front) on 36m HAZ...
  • Page 19 Suggested wing bracket mounting on LPZ Below is the suggested mounting location for the UC5 brackets on the LPZ boom. Mounting location is just inside of the boom break-away section (A). Figure 12 - Suggested Bracket Mounting Location on LPZ Boom...
  • Page 20 Main lift sensor installation on HAZ/HPZ The general mounting rule for UC5 ultrasonic sensors must be followed for the main lift sensor. 1. Mount the ML bracket (Item B11) as illustrated in Figure 13. Ensure sensor cable is routed properly and securely fastened.
  • Page 21 Main lift sensor installation on LPZ No mounting bracket is required. Mount the ML sensor as illustrated in Figure 14. Ensure sensor cable is securely fastened with cable ties. Figure 14: Main Lift Sensor Mounting on LPZ Center Part...

  • Page 22: Roll Sensor Installation

    6 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 23 Roll Sensor Mounting on HPZ/HAZ Mount the roll sensors to the boom center section, as illustrated below. Ensure the Deutsch connector is pointing towards the right hand wing. Fasten with cable ties. Figure 17: Boom Roll Sensor Mounting (viewed from rear of sprayer)
  • Page 24 Roll Sensor Mounting on DELTA (LPZ) Mount the roll sensors to the boom center section, as illustrated below. Ensure the Deutsch connector is pointing towards the right hand wing. Fasten with cable ties. Figure 18: Boom Roll Sensor Mounting (viewed from rear of sprayer)

  • Page 25: Module Installation

    7 Module Installation Control Module 1. Refer to Figure 1 and Figure 19. 2. Securely mount the control module (E01) near the hitch of the sprayer, within reach of the display terminal connections. 3. Connect the display terminal to the control module using the display CANbus cable. This cable must be connected to the end of the control module with only one Deutsch connector.
  • Page 26 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the P and T ports. Output Number Normal Function Left Up Left Down Right Up Right Down...
  • Page 27 4. Ensure the bracket is pushed over the connectors far enough to allow the clips to engage behind the valve connectors. Figure 22: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C02 from the control module. Route cable C04 from the other CANbus connector to the 6 way coupler.
  • Page 28 Input Module 1. Install the input module (E03) on the boom near the enclosure that houses the HARDI DAH09 PCB. Secure it to the sprayer with cable ties. 2. Connect the free end of the CANbus cable (C01) from the control module to the input module.

  • Page 29: Connecting The Sensors To The Canbus

    8 Connecting the Sensors to the CANbus 1. Connect cable C04 from the input module to the 8-way coupler (E11). 2. Connect both roll sensors to the 8-way coupler. Fasten the 8-way coupler to the boom with cable ties. 3. Connect the main lift sensor to the 8-way coupler using cable C04 (#2) and a 2-way coupler (E12).

  • Page 30: Hydraulic Installation

    Valve Assembly 1. On a clean surface remove the plastic plugs from the block. 2. Install two 3/8” x 1/4” BSPP (F02) fittings into the P and T ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm). 3. Insert the two orifices (F01) into the “B” ports with the notch facing out.
  • Page 31 44963D 44933D Figure 25: NORAC Valve Block Details...
  • Page 32 Valve Mounting Hardware for HPZ and HAZ Item B10 Tighten Nut against Block Figure 26: NORAC Valve Block Mounting Hardware for HPZ/HAZ Install...
  • Page 33 HPZ / HAZ Valve Block Mounting Mount the Valve block using the mounting plate and hardware as illustrated. Suggested mounting location on the HPZ / HAZ center-part is shown in Figure 27. Figure 27 - Valve Mounting on HPZ / HAZ Figure 28: Mounting Valve Block with Mounting Bracket and Hardware...
  • Page 34 LPZ Valve Block Mounting Mount the block as illustrated in Figure 30. This will require drilling holes though the sheet- metal on the boom. Use Item B14 and B15 (do not use Item B10 mounting hardware). Figure 29 – Valve Block Mounting Location on LPZ Figure 30 –...
  • Page 35 Use the dimensioned drawing below as a guide for drilling the valve block mounting holes for the LPZ boom. Drill holes large enough to accommodate 3/8” bolts. See Section 12 for a drilling stencil. Figure 31 – NORAC Valve Block Mounting Hole Dimensions...
  • Page 36 2. Install tee fittings (HARDI01) on the “P”, “T” and “B” port fittings at the HARDI block. 3. Connect pressure and tank lines between the HARDI block and the NORAC block. 4. The wing tilt “raise” must be connected to the “B” ports of the NORAC block in parallel with the existing HARDI valve block.

  • Page 37: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5 Spray Height...

  • Page 38: Cable Drawings

    11 Cable Drawings 11.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 11.2 ITEM C02: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 39 11.3 ITEM C04: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M 11.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 40 11.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 41 11.6 ITEM C20: 43240-30– CABLE UC5 BC HARDI DAH09...

  • Page 42: Valve Block Stencil

    12 Valve Block Stencil Ensure true dimensions match as labeled below.
  • Page 43 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 763 786 3080 Toll Free: 1 866 306 6722...

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