Norac uc5 Installation Manual
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Norac uc5 Installation Manual

Spray height control system
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Rogator
('54, '64, '74 & '84 Series and 1386)
Installation Manual
RG04 & RG06

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TODD GILJE
May 6, 2025

maNUAL FOR 4920 JOHN DEERE SPRAYER

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Summary of Contents for Norac uc5

  • Page 1 Rogator (‘54, ’64, ‘74 & ’84 Series and 1386) Installation Manual RG04 & RG06...
  • Page 2 Reorder P/N: UC5-BC-RG04-INST Rev L (Rogator ‘54, ’64, ‘74 & ’84 Series and 1386) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................12     Ultrasonic Sensor Installation ................13     Roll Sensor Installation .................... 18  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: RG04/RG06 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: RG04/RG06 Hydraulic Plumbing...

  • Page 9: List Of Parts

    This manual covers installation using both JIC and flat faced o-ring fittings. Before starting the installation compare the NORAC kit hydraulics to the sprayer hydraulics to be sure the correct fitting style is supplied. When performing the hydraulic install make sure you follow the section for the correct style of fittings.
  • Page 10 SIZE FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.
  • Page 11 Hydraulic Fitting Kit Details (P/N: 44865-25): Item Part Number Name Quantity Picture 103839 TEE ADAPTER - 6FJXR 6MJT 104632 TEE ADAPTER - 8FJXR 8MJT 104517 MALE TO FEMALE ADAPTER - 12FJ 6MJ 44934 MALE TO FEMALE ADAPTER - 12MJP MACHINED PORT 103312 MALE ADAPTER - 6MB 6MJ 104369...
  • Page 12 RG06 Hydraulics (For sprayers with Flat Faced O-ring fittings) Item Part Number Name Quantity 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 44863-47 HOSE ASSEMBLY 122R2-06 175 IN L 6FORX 6FORX 44863-48 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 6FORX 44863-46 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 8FORX 44865-54...
  • Page 13 Hydraulic Fitting Kit Details (P/N: 44865-54): Item Part Number Name Quantity Picture 104586 TEE ADAPTER - 6FORXR 6MORT 104885 TEE ADAPTER - 8FORXR 8MORT 105327 MALE TO FEMALE ADAPTER - 12FORX 6MOR 106136 PLUG - 12MORP 44917 MALE ADAPTER - 6MB 6MOR 104369 PLUG - 6MBP 44928...
  • Page 14 Some Rogator sprayers may require different cabling depending on the connectors used near the valve block. Please refer to the table below for ordering alternate cabling from NORAC. A complete list of alternate cabling can be found in the UC5 Generic Cable Ordering Guide (P/N: UC5-BC-CABLE-GUIDE) which is available at norac.ca.

  • Page 15: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 16: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 17 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 18 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 19 Wing Sensor Installation 1. The sensor bracket should be oriented forward (ahead of the boom). 2. Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips, approximately two feet (60cm) from the end. 3.
  • Page 20 Main Lift Sensor Installation Figure 10: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 21: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer (when looking from the rear of the spayer).
  • Page 22 Roll Sensor Mounting Guidelines: Center Pivot Booms 1. When mounting the roll sensors, mount one to the boom frame and one to the chassis (non-pivoting portion of the sprayer). For optimal performance, minimize the distance between the roll sensors (A) and minimize the height from each roll sensor to the pivot point (B) Figure 14: Roll Sensor Mounting on a Center Pivot Suspended Boom 2.
  • Page 23 Roll Sensor Mounting on a Rogator Sprayer Figure 16: Roll Sensor Mounting (Viewed from the rear of sprayer)

  • Page 24: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.

  • Page 25: Valve Module

    Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 26 Figure 20: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 27 Input Module 1. Install the input module (E03) on the sprayer near the NORAC valve block. Secure it to the boom using cable ties or optional brackets. 2. Connect the free end of the CANbus cable (C02) from the valve module to the input module.
  • Page 28 Figure 23: Rogator Valve Block Figure 24: Solenoid Connections for Rogator Valve Block...
  • Page 29 Figure 25: Rogator ’64 / ’74 Valve Block Connections 8. If the sprayer is equipped with a bypass valve, insert the connector labeled “Aux 1” into the bypass valve connectors. If the sprayer does not have a bypass valve, connect the male and female “Aux 1”...

  • Page 30: Connecting The Sensors To The Canbus

    Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 26: UC5 Module Locations and Cable Connections 5. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.

  • Page 31: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 32 Figure 27: NORAC Valve Block Details 10.3 Valve Block Mounting 1. A suitable mounting location for the valve block on the Rogator is illustrated in Figure 28. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8”...
  • Page 33 5. Connect hose H04 to the tee and route to the NORAC valve block. Figure 29: Rogator Pressure and Tank Plumbing 6. Connect hose H04 to the pressure port and hose H05 to the tank port on the NORAC valve block.
  • Page 34 11. The left raise line (H03) must now be connected to the left tee on the “B” port and the right raise line (H02) must be connected to the right tee. Route the hoses to the tilt cylinders. H03 is longer than H02 since the NORAC valve block is normally located on the right side of the sprayer.
  • Page 35 5. Connect hose H04 to the tee and route to the NORAC valve block. Figure 30: Rogator Pressure and Tank Plumbing 6. Connect hose H04 to the pressure port and hose H05 to the tank port on the NORAC valve block.
  • Page 36 11. The left raise line (H03) must now be connected to the left tee on the “B” port and the right raise line (H02) must be connected to the right tee. Route the hoses to the tilt cylinders. H03 is longer than H02 since the NORAC valve block is normally located on the right side of the sprayer.

  • Page 37: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 38: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 12.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 39 12.3 ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 12.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 40 12.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 41 12.6 ITEM C20: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 42 12.7 ITEM C21: 43240-07 – CABLE UC5 INTERFACE MAIN DT (WITH AUX 1 & 2)
  • Page 43 12.8 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED...
  • Page 44 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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