Norac UC5 Installation Manual

Norac UC5 Installation Manual

Spray height control system
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Hagie (STS10/12 120') 2014+
Installation Manual
HG06

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Summary of Contents for Norac UC5

  • Page 1 Hagie (STS10/12 120’) 2014+ Installation Manual HG06...
  • Page 2 Reorder P/N: UC5-BC-HG06-INST Rev K (Hagie STS10/12 120’ 2014+) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Ultrasonic Sensor Installation .................. 8     Roll Sensor Installation .................... 11    ...
  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...
  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: HG06 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: HG06 Hydraulic Plumbing Parts...
  • Page 9 Quantity 43220-07 693806 CABLE UC5 NETWORK 14 AWG 7M 43260-26 693078 CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 90" 43260-12 693135 CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT TO 8-WAY 43220-0.5 693757 CABLE UC5 NETWORK 14 AWG 0.5M...
  • Page 10 VALVE BLOCK ASSEMBLY 3 STATION CC/LS PROP DT 4 BOLT Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 11: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 12 Wing Sensor Installation 1. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable behind the bracket so that it will not interfere with the sensor readings. Figure 5: Inner Sensor Figure 6: Outer Sensor...
  • Page 13 Main Lift Sensor Installation 1. Mount the ultrasonic sensor to the main lift bracket. Figure 7: Main Lift Sensor Mounting...
  • Page 14: Roll Sensor Installation

    Roll Sensor Installation The orientation of all roll sensors to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer. When mounting the roll sensors, mount one to the boom frame – lowest serial number, one to boom carrier frame (intermediate frame - non-pivoting portion of the sprayer) and one to the chassis (reference frame) –...
  • Page 15 Boom Frame Roll Sensor Mounting 1. Install the roll sensor with the lowest serial number onto the roll sensor tab using the #6 hex head machine screws provided (M05) (Figure 9). Tighten screws to 10 in-lbs (1.1 Nm). The roll sensor must be mounted with the connector facing the right boom. Ensure the boom frame roll sensor does not collide with any parts and the cable has sufficient slack for the boom to travel though its entire range of motion.
  • Page 16 Intermediate Frame Roll Sensor Mounting 1. Mount the intermediate frame roll sensor onto the roll sensor tab on the square grey frame using the #6 hex head machine screws provided (M05) (Figure 10). Tighten screws to 10 in-lbs (1.1 Nm). The roll sensor must be mounted with the connector facing the right boom.
  • Page 17 Reference Frame Roll Sensor Mounting 1. Install the roll sensor with the highest serial number onto the sprayer chassis using the #6 hex head machine screws provided (M05) (Figure 11). Tighten screws to 10 in-lbs (1.1 Nm). Figure 11: Reference Frame Roll Sensor Mounting...
  • Page 18: Module Installation

    Module Installation Control Module 1. Refer to Figure 2 and Figure 12. 2. Mount the control module (E01) in the console (Figure 13). 3. Connect the display cable to the Control Module Display Bus (end of the control module with only one Deutsch connector). 4.
  • Page 19: Valve Module

    Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Normal Function Number Right Up Right Down...
  • Page 20 Figure 16: Valve Module Bracket Installation Tank Port Station Ports Pressure Port Right Tilt Ports Left Tilt Ports Sense Port Figure 17: Valve Module - Valve Coil Connections 6. Connect cable C04 to one of the valve module CANbus connectors. 7.
  • Page 21 Input Module 1. Install the input module (E03) onto the bracket near the NORAC valve block. Secure it to the boom using cable ties or optional brackets. 2. Connect the free end of the CANbus cable (C08) from the valve module to the input module.
  • Page 22: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Fasten the 8-way coupler (E11) to the boom near the NORAC valve block. 2. Connect cable C05 from the input module to the 8-way coupler. 3. Connect the Intermediate Frame roll sensor to the 8-way coupler.
  • Page 23: Hydraulic Installation

    Valve Block Assembly 1. On a clean surface remove the plastic plugs from the block. 2. Mount the NORAC valve block to the sprayer near the Hagie valve block on the bottom rail. 3. When plumbing the system, the “B” lines of the NORAC valve block must be connected to the Hagie “raise”...
  • Page 24 Figure 20: Valve Block, Valve Module, Input Module and 8-Way Coupler...
  • Page 25: 10 Cable Drawings

    10 Cable Drawings 10.1 ITEM C01: 43260-13 - CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD...
  • Page 26 10.2 ITEM C02: 43220-07 - CABLE UC5 NETWORK 14 AWG - 7M...
  • Page 27 10.3 ITEM C03: 43260-26 - CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 90"...
  • Page 28: Cable Uc5 Network Hagie Sts Boom Disconnect To 8-Way

    10.4 ITEM C04: 43260-12 - CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT TO 8-WAY...
  • Page 29 10.5 ITEM C05: 43220-0.5 - CABLE UC5 NETWORK 14 AWG – 0.5M 10.6 ITEM C06: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 30 10.7 ITEM C07: 43220-15 - CABLE UC5 NETWORK 14 AWG - 15M 10.8 ITEM C08: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 31 10.9 ITEM C09: 43260-27 - CABLE UC5 NETWORK HAGIE 12 PIN DT (B-KEY) TO 6 PIN DT - 10"...
  • Page 32 10.10 ITEM C10: 43230-16 - CABLE UC5 VALVE HAGIE 2014...
  • Page 33 10.11 ITEM C20: 43240-37 - CABLE UC5 INTERFACE HAGIE 2014...
  • Page 34 10.12 ITEM C30: 43250-19 – CABLE UC5 BATTERY 4-PIN DT FUSED (ECU & SIG)
  • Page 35 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Rd., Suite 111...

Table of Contents