Norac UC5 Installation Manual

Norac UC5 Installation Manual

Spray height controller
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Spray Height Controller
Hagie (STS 120')
Installation Manual
HG06

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Summary of Contents for Norac UC5

  • Page 1 Spray Height Controller Hagie (STS 120’) Installation Manual HG06...
  • Page 2 Reorder P/N: UC5-BC-HG06-INST Rev C (Hagie STS 120’) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction ....................... 1     General UC5 System Layout ................... 2     Kit Parts ........................3     Ultrasonic Sensor Installation .................. 6     Roll Sensor Installation ..................... 9     Module Installation ....................13    ...
  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...
  • Page 6: Kit Parts

    Kit Parts Kit Overview Figure 2: HG06 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: HG06 Hydraulic Plumbing Parts The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 8 CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD 43260-14 CABLE UC5 NETWORK HAGIE STS BULKHEAD TO VIM 43260-11 CABLE UC5 NETWORK HAGIE STS CHASSIS TO BOOM DISCONNECT 43260-10 CABLE UC5 INTERFACE CAN BUS (3 PIN DT) 36IN 43764-01 UC5 NETWORK ADAPTER CAN LINES ONLY...
  • Page 9: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 10 Wing Sensor Installation 1. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable behind the bracket so that it will not interfere with the sensor readings. Figure 5: Inner Sensor Figure 6: Outer Sensor...
  • Page 11 Main Lift Sensor Installation 1. Mount the ultrasonic sensor to the main lift bracket. Figure 7: Main Lift Sensor Mounting...
  • Page 12: Roll Sensor Installation

    Roll Sensor Installation The orientation of both roll sensors to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer. When mounting the roll sensors, mount one to the boom frame – lowest serial number, one to boom carrier frame (intermediate frame - non-pivoting portion of the sprayer) and one to the chassis (reference frame) –...
  • Page 13 Boom Frame Roll Sensor Mounting 1. Install the roll sensor with the lowest serial number onto the roll sensor tab (Figure 9). The roll sensor must be mounted with the connector facing the right boom. Ensure the boom frame roll sensor does not collide with any parts and the cable has sufficient slack for the boom to travel though its entire range of motion.
  • Page 14 Intermediate Frame Roll Sensor Mounting 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. Mount the intermediate frame roll sensor on the square grey frame (Figure 11), with the cable facing the right hand wing.
  • Page 15 Reference Frame Roll Sensor Mounting 1. Install the roll sensor with the highest serial number onto the sprayer chassis (Figure 12). Reference Frame Roll Sensor Figure 12: Reference Frame Roll Sensor Mounting...
  • Page 16: Module Installation

    Module Installation Control Module 1. Refer to Figure 2 and Figure 13. 2. Securely mount the control module (E01) with the lowest serial number inside the sprayer cab, using the Hagie mounting brackets. 3. Connect cable C21 between the control module and the display cable. Cable C21 must be connected to the end of the control module with only one Deutsch connector.
  • Page 17 Virtual Input Module 1. Disconnect the J1939 CANbus interface connectors and insert the NORAC CANbus interface cable (C20) between the two connectors. 2. Connect the 6 pin connector on cable C20 to the control module with the highest serial number. This connection must be made at the end of the control module with only one connector.
  • Page 18 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the P and T ports with the label facing up. Output Normal Function Number Right Up Right Down...
  • Page 19 Figure 18: Valve Module Bracket Installation 5. Connect cable C04 to the valve module CANbus. Route cable C05 from the other CANbus connector to the 8-way coupler. 6. Insert the 2-pin plugs (P01) into the unused 2-pin connectors on the valve module. Tank Port Station Pressure Port...
  • Page 20: Connecting The Sensors To The Canbus

    3-way coupler and route along the boom to the outer wing sensors. Figure 20: UC5 Module Locations and Cable Connections 6. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
  • Page 21: Hydraulic Installation

    Valve Block Assembly 1. On a clean surface remove the plastic plugs from the block. 2. Mount the NORAC valve block to the sprayer on the right side of the bottom rail (when looking from the rear). 3. When plumbing the system, the “B” lines of the NORAC valve block must be connected to the Hagie “raise”...
  • Page 22: Cable Drawings

    Cable Drawings ITEM C01: 43260-13 - CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD...
  • Page 23 ITEM C02: 43260-14 - CABLE UC5 NETWORK HAGIE STS BULKHEAD TO VIM...
  • Page 24 ITEM C03: 43260-11 - CABLE UC5 NETWORK HAGIE STS CHASSIS TO BOOM DISCONNECT...
  • Page 25 ITEM C04: 43260-12 - CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT TO 8-WAY...
  • Page 26 ITEM C05: 43210-0.5 - CABLE UC5 NETWORK 18 AWG – 0.5M ITEM C06: 43210-03 - CABLE UC5 NETWORK 18 AWG - 3M...
  • Page 27 ITEM C07: 43210-10 - CABLE UC5 NETWORK 18 AWG - 10M ITEM C10: 43230-04 – CABLE UC5 VALVE 2PIN DT TO 2PIN...
  • Page 28 ITEM C20: 43260-10 – CABLE UC5 INTERFACE CAN BUS J1939...
  • Page 29 9.10 ITEM C21: 43764-01 – UC5 NETWORK ADAPTER CAN LINES 9.11 ITEM C30: 43250-16 - CABLE UC5 BATTERY 6-PIN DT (ECU AND SIGNAL POWER) (52”)
  • Page 30 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Rd., Suite 111...

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