JLG E300AJ Operation And Safety Manual
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JLG E300AJ Operation And Safety Manual

JLG E300AJ Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
E300AJ
E300AJP
PVC 2001
AS/NZS
ANSI
31215000
August 12, 2019- Rev A
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models E300AJ E300AJP PVC 2001 AS/NZS ANSI 31215000 August 12, 2019- Rev A ®...
  • Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION.
  • Page 6 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 7 FOREWORD REVISION LOG Original Issue A - August 12, 2019 31215000...

  • Page 8: Table Of Contents

    E300AJ ........
  • Page 9 TABLE OF CONTENTS MOTOR OPERATION ....... . . 4-6 SECTION - 5 - EMERGENCY PROCEDURES Power/Emergency Stop Switch .
  • Page 10 TABLE OF CONTENTS Tires..........7-4 Hydraulic Oil .
  • Page 11 LIST OF FIGURES 4-1. Grade and Side Slopes ....... 4-8 4-30.
  • Page 12 Operating specifications - E300AJP ....7-2 Dimensional Data - E300AJ ......7-3 Dimensional Data - E300AJP.
  • Page 13 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 14: Section 1 - Safety Precautions

    This section contains the responsibilities of the owner, user, oper- ator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation. If there are any ques- tions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). 31215000...

  • Page 15: Workplace Inspection

    MEWP. The user shall deter- ment unless the application is approved in writing by JLG. mine if personnel are qualified to operate the MEWP prior to operation.

  • Page 16: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 17: Trip And Fall Hazards

    • Hydraulic cylinders are subject to thermal expansion and con- traction. This may result in changes to the platform position approved by JLG. while the machine is stationary. Factors affecting thermal • When two or more persons are in the platform, the operator movement can include the length of time the machine will shall be responsible for all machine operations.

  • Page 18: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.

  • Page 19: Minimum Approach Distances (M.a.d.)

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 20: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum tire load indicated on the tire load decals shall not be part of (or attached to) the machine.
  • Page 21 Keep all loads within the confines of the plat- weather events, the time required to lower the platform, and form, unless authorized by JLG. methods to monitor current and potential wind conditions. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...

  • Page 22: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...

  • Page 23: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 24: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...

  • Page 25: Battery Hazards

    • Use only replacement parts or components that are approved nents or when performing welding on the machine. by JLG. To be considered approved, replacement parts or com- ponents must be identical or equivalent to original parts or • Do not allow smoking, open flame, or sparks near battery components.

  • Page 26: Section 2. User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel han- depressions, holes, and drop-offs exist.

  • Page 27: Operator Responsibility

    The following table covers machine inspections and mainte- NOTE: Responsibilities for familiarization may vary by region. nance required by JLG Industries, Inc. Consult local regulations for further requirements for MEWPs. Frequency of inspections and Only properly trained personnel who have received unit-specific famil- iarization shall operate a MEWP.

  • Page 28: Inspection And Maintenance Table

    Qualified JLG Mechanic Service and Maintenance Manual Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. IMPORTANT JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COM- PLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 29: Basic Nomenclature

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION BASIC NOMENCLATURE 1. Platform 9. Battery Box 2. Platform Control Console 10. Drive Hub 3. Jib Rotator (E300AJP Only) 11. Ground Control Console 4. Boom Fly Section 12. Powertrack 5. Main Boom 13.

  • Page 30: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Battery – Charge as required. Hydraulic Oil – Check the hydraulic oil level. Ensure hydrau- The Pre-Start Inspection should include each of the following: lic oil is added as required. Cleanliness –...

  • Page 31: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection OAC00281 31215000...
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION General Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure and legible, control markings legible. Begin the Walk-Around Inspection at Item 1, as noted on the dia- gram.

  • Page 33: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Turntable Bearing - Evidence of proper lubrication. No evi- b. Check that all guards protecting the switches or locks dence of loose bolts or looseness between bearing and are in place. machine.

  • Page 34: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.10 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.
  • Page 35 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 36: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.

  • Page 37: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS GROUND CONTROL STATION E300AJ 1. Battery Charge Status 2. Main Boom Lift 3. Lower Boom Lift 4. Swing 5. Platform/Ground Select 6. Power/Emergency Stop 7. Telescope 8. Jib Lift 9. Not Used 10. Platform Level 11.

  • Page 38: E300Aj With Machine Safety System Override (Msso) (Ce Only)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS E300AJ with Machine Safety System Override (MSSO) (CE Only) 1. Battery Charge Status 2. Main Boom Lift 3. Lower Boom Lift 4. Swing 5. Platform /Ground Select 6. Power/Emergency Stop 7. Telescope 8. Jib Lift 9.

  • Page 39: E300Ajp

    SECTION 3 - MACHINE CONTROLS AND INDICATORS E300AJP 1. Battery Charge Status 2. Main Boom Lift 3. Lower Boom Lift 4. Swing 5. Platform/Ground Select 6. Power/Emergency Stop 7. Telescope 8. Jib Lift 9. Jib Swing 10. Platform Level 11. Platform Rotate 12.

  • Page 40: E300Ajp With Machine Safety System Override (Msso) (Ce Only)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS E300AJP with Machine Safety System Override (MSSO) (CE Only) 1. Battery Charge Status 2. Main Boom Lift 3. Lower Boom Lift 4. Swing 5. Platform/Ground Select 6. Power/Emergency Stop 7. Telescope 8. Jib Lift 9.
  • Page 41 SECTION 3 - MACHINE CONTROLS AND INDICATORS Main Boom Lift TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Provides raising/lowering of the main boom. TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. NOTE: When machine is shut down the Platform/ Ground Select switch and Emergency Stop must...
  • Page 42 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When the Platform/Ground Select Switch is in the center posi- Telescope Control tion, power is shut off to the controls at both operating stations. Remove the key to prevent the controls from being actuated. Provides extension and retraction of the boom.
  • Page 43 SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Overload ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF Indicates the platform has been over- loaded. THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. Platform Leveling Override Indicator Gauge A three position switch allows the...

  • Page 44: Platform Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS PLATFORM CONTROL CONSOLE 1001193987 A 1001141300 A 1001144433 A 1. Speed Mode 5. Drive Orientation Override 9. SkyGuard Override 13. Platform Rotate 2. Platform Leveling Override 6. Drive/Steer 10. Jib Swing (If Equipped) 14.
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS Horn TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR A push-type HORN switch supplies electrical power to an audible warning device when pressed. TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: To operate the Drive joystick, pull up on the lock- ing ring below the handle. Provides for raising or lowering of the jib. NOTE: The Drive joystick is spring loaded and will auto- matically return to neutral (off) position when released.
  • Page 47 SECTION 3 - MACHINE CONTROLS AND INDICATORS SkyGuard Indicator NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. Indicates the SkyGuard sensor has been activated. All con- NOTE: trols are cut out until the override button is pushed. Controls The Main Boom Lift/Swing joystick is spring will then work normally.

  • Page 48: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 100% 1. Battery Gauge 4. Tilt Alarm/Warning 6. Footswitch 2. System Distress 5. Creep 7. Platform Overload 3. Drive Orientation 8. Capacity Zone Indicator 31215000 3-13...
  • Page 49 Creep speed, and drive is cut out in the direction of travel. Drive in the opposite direction may be System Distress Indicator allowed under certain conditions. The light indicates the JLG Control System has Tilt Angle Specification detected an abnormal condition and a Diag- 3°...
  • Page 50 SECTION 3 - MACHINE CONTROLS AND INDICATORS Enable Indicator/Footswitch Capacity Zone Indicator To operate any function, the footswitch must Indicates the platform capacity zone for the be depressed and the function selected within current position of the platform. Restricted seven seconds. The enable indicator shows capacities are permitted at restricted platform that the controls are enabled.
  • Page 51 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 52: Section 4. Machine Operation

    All machine systems are functioning properly. the ground controls are to be used in an emergency to lower the Machine is as originally equipped from JLG. platform to the ground should the operator in the platform be unable to do so.

  • Page 53: Platform Load Sensing System (Lss)

    SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) Stability The Platform Load Sensing System provides the platform capac- Machine stability is based on two (2) conditions which are called FORWARD and BACKWARD stability. The machine’s position of ity to the control system. least FORWARD stability and its position of least BACKWARD sta- If the LSS system senses an overload condition, boom functions bility are shown below.

  • Page 54: Position Of Least Forward Stability

    SECTION 4 - MACHINE OPERATION Position of Least Forward Stability MAIN BOOM MAIN BOOM FULLY EXTENDED HORIZONTAL LOWER BOOM MACHINE WILL TIP OVER IN THIS FULLY ELEVATED DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE. 31215000...

  • Page 55: Position Of Least Backward Stability - E300Aj

    SECTION 4 - MACHINE OPERATION Position of Least Backward Stability - E300AJ MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE. MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED LOWER BOOM...

  • Page 56: Position Of Least Backward Stability - E300Ajp

    SECTION 4 - MACHINE OPERATION Position of Least Backward Stability - E300AJP PLATFORM ROTATED 90 DEGREES MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE. MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED LOWER BOOM FULLY ELEVATED 31215000...

  • Page 57: Motor Operation

    SECTION 4 - MACHINE OPERATION MOTOR OPERATION Motor Activation Power/Emergency Stop Switch FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUNCTION, OTHER- This red, mushroom-shaped switch provides WISE FUNCTION WILL NOT OPERATE. battery power to the Platform/Ground Select switch, when pulled out (on), for all machine The motor becomes activated and operates the desired function functions.

  • Page 58: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE THE MEWP OUT OF TRANSPORT MODE EXCEPT ON A SMOOTH, FIRM See Figure 4-1., Grade and Side Slopes SURFACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE. NOTE: Refer to the Operating Specifications table for Gradeability and Sideslope ratings.
  • Page 59 SECTION 4 - MACHINE OPERATION S IDE S LOP E G R ADE LE V E L Figure 4-1. Grade and Side Slopes 31215000...

  • Page 60: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse Match the black and white direction arrows on both platform con- trol panel and the chas- FOOTSWITCH MUST BE DEPRESSED PRIOR TO ACTIVATING ANY FUNCTION, OTHER- sis to determine the WISE FUNCTION WILL NOT OPERATE. direction the machine will travel.

  • Page 61: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Position thumb switch on Drive/Steer con- When traveling a grade, maximum braking and traction are obtained troller to RIGHT for steering right, or to LEFT with the boom stowed, in position over the rear (drive) axle, and in for steering left.

  • Page 62: Platform Rotation

    SECTION 4 - MACHINE OPERATION Platform Rotation To rotate the platform to the left or right, use the TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF ANY CONTROL LEVER OR Platform Rotate control switch to select the direc- TOGGLE SWITCH CONTROLLING PLATFORM MOVEMENT DOES NOT RETURN TO THE tion and hold until desired position is reached.

  • Page 63: Telescoping The Main Boom

    SECTION 4 - MACHINE OPERATION Telescoping the Main Boom 4.10 SKYGUARD OPERATION SkyGuard provides enhanced control panel protection. When the To extend or retract the main boom, use the Main SkyGuard sensor is activated, functions in use at the time of actu- Telescope Control Switch to select IN or OUT move- ation will reverse or cutout.

  • Page 64: Skyguard

    SECTION 4 - MACHINE OPERATION SkyGuard Reattach magnetic end of cable to bracket if it becomes discon- Approximately 50 lb (222 Nm) of force is applied to yellow bar. nected. SkyGuard - SkyLine SkyGuard - SkyEye Cable is pressed, breaking the magnetic connection between the Operator passes through path of sensor beam.

  • Page 65: Skyguard Function Table

    SECTION 4 - MACHINE OPERATION SkyGuard Function Table Tower Boom Drive Drive Tower Boom Boom Boom Basket Basket Steer Swing Lift Lift Jib Lift Forward Reverse Lift Up Lift Up Tele Out Tele In Swing Level Rotate Down Down R * / C ** R = Indicates Reversal is Activated C = Indicates Cutout is Activated * DOS (Drive Orientation System) Enabled...

  • Page 66: 4.11 Shut Down And Park

    SECTION 4 - MACHINE OPERATION 4.11 SHUT DOWN AND PARK 4.12 LIFTING AND TIE DOWN NOTE: When parking battery powered units overnight, batteries should (See Figure 4-3.) be charged in accordance with instructions in Section 7.5 to Lifting ensure readiness for following workday. Refer to the Serial Number Plate, refer to the Specifications The preferred procedures to shut down and park the machine are section of this manual, or weigh the individual unit to find...
  • Page 67 SECTION 4 - MACHINE OPERATION E300AJ/AJP 41.4”/1.04m 44.0”/1.11m 1001112461B Figure 4-3. Lifting and Tie Down Chart 4-16 31215000...
  • Page 68 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01730 Figure 4-4. ANSI Decal Location Sheet 1 of 5 31215000 4-17...
  • Page 69 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01740 Figure 4-5. ANSI Decal Location Sheet 2 of 5 4-18 31215000...
  • Page 70 SECTION 4 - MACHINE OPERATION OAC 01750 Figure 4-6. ANSI Decal Location Sheet 3 of 5 31215000 4-19...
  • Page 71 SECTION 4 - MACHINE OPERATION 26 28 37 38 BOTH SIDES OF PLATFORM Figure 4-7. ANSI Decal Location Sheet 4 of 5 OAC 01760 4-20 31215000...
  • Page 72 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01770 Figure 4-8. ANSI Decal Location Sheet 5 of 5 31215000 4-21...
  • Page 73 SECTION 4 - MACHINE OPERATION Item # ANSI Item # ANSI 1001176388-D 1001176388-D 1704412 0641406 1705351 0860520 1706126 1701500 3251243 1701504 3251813 1701509 3252347 1701529 3311405 1701642 3820001 1701644 4751400 1702155 1001110196 1702300 1001112461 1702391 1001253920 1702631 1001253921 1702868 1001131269 1703797 1001212200 1703798...
  • Page 74 SECTION 4 - MACHINE OPERATION Item # ANSI 1001176388-D 1704267 1001253997 1001231801 31215000 4-23...
  • Page 75 SECTION 4 - MACHINE OPERATION HYD TANK VIEW INSIDE HOOD BOTH SIDES BOTH BOTH SIDES SIDES Figure 4-9. CE/Australia Decal Location Sheet 1 of 5 4-24 31215000...
  • Page 76 SECTION 4 - MACHINE OPERATION Figure 4-10. CE/Australia Decal Location Sheet 2 of 5 31215000 4-25...
  • Page 77 SECTION 4 - MACHINE OPERATION Figure 4-11. CE/Australia Decal Location Sheet 3 of 5 4-26 31215000...
  • Page 78 SECTION 4 - MACHINE OPERATION BOTH SIDES OF PLATFORM Figure 4-12. CE/Australia Decal Location Sheet 4 of 5 31215000 4-27...
  • Page 79 SECTION 4 - MACHINE OPERATION Figure 4-13. CE/Australia Decal Location Sheet 5 of 5 4-28 31215000...
  • Page 80 SECTION 4 - MACHINE OPERATION Item # CE/Australia Item # CE/Australia 1001176391-E 1001176391-E 1705822 1701518 1705961 1705670 1701500 1704277 1701504 1704412 1701509 1701529 1706126 1701642 1701644 1705978 1702155 1702300 1001110196 1701517 1001112461 1702631 1001212200 1705828 1705921 31215000 4-29...
  • Page 81 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01731 Figure 4-14. Japan Decal Location Sheet 1 of 5 4-30 31215000...
  • Page 82 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01741 Figure 4-15. Japan Decal Location Sheet 2 of 5 31215000 4-31...
  • Page 83 SECTION 4 - MACHINE OPERATION OAC 01751 Figure 4-16. Japan Decal Location Sheet 3 of 5 4-32 31215000...
  • Page 84 SECTION 4 - MACHINE OPERATION 23 25 37 38 BOTH SIDES OF PLATFORM OAC 01761 Figure 4-17. Japan Decal Location Sheet 4 of 5 31215000 4-33...
  • Page 85 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01771 Figure 4-18. Japan Decal Location Sheet 5 of 5 4-34 31215000...
  • Page 86 SECTION 4 - MACHINE OPERATION Item # Japan Item # Japan 1001176390-F 1001176390-F 1705426 0641406 1706126 0860520 3251813 1701500 3311405 1701504 3820001 1701509 4751400 1701529 1001110196 1701642 1001112461 1701644 1001113166 1702155 1001253932 1702300 1001253933 1702631 1001212200 1703926 1001224053 1703923 1001110613 1703938 1001115980 1703950...
  • Page 87 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01732 Figure 4-19. Korea Decal Location Sheet 1 of 5 4-36 31215000...
  • Page 88 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01741 Figure 4-20. Korea Decal Location Sheet 2 of 5 31215000 4-37...
  • Page 89 SECTION 4 - MACHINE OPERATION OAC 01752 Figure 4-21. Korea Decal Location Sheet 3 of 5 4-38 31215000...
  • Page 90 SECTION 4 - MACHINE OPERATION 23 25 37 38 BOTH SIDES OF PLATFORM OAC 01762 Figure 4-22. Korea Decal Location Sheet 4 of 5 31215000 4-39...
  • Page 91 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01771 Figure 4-23. Korea Decal Location Sheet 5 of 5 4-40 31215000...
  • Page 92 SECTION 4 - MACHINE OPERATION Item # Korea Item # Korea 1001176482-D 1001176482-D 1705427 0641406 1705969 0860520 1706126 1701500 3311405 1701504 3820001 1701509 4751400 1701529 1001110196 1701642 1001112461 1701644 1001113509 1702155 1001253924 1702300 1001253925 1702631 1001212200 1703927 1001224048 1703933 1001110613 1703939 1001115980 1703951...
  • Page 93 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01733 Figure 4-24. Spanish Decal Location Sheet 1 of 5 4-42 31215000...
  • Page 94 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01743 Figure 4-25. Spanish Decal Location Sheet 2 of 5 31215000 4-43...
  • Page 95 SECTION 4 - MACHINE OPERATION OAC 01753 Figure 4-26. Spanish Decal Location Sheet 3 of 5 4-44 31215000...
  • Page 96 SECTION 4 - MACHINE OPERATION 24 26 37 38 BOTH SIDES OF PLATFORM OAC 01763 Figure 4-27. Spanish Decal Location Sheet 4 of 5 31215000 4-45...
  • Page 97 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01773 Figure 4-28. Spanish Decal Location Sheet 5 of 5 4-46 31215000...
  • Page 98 SECTION 4 - MACHINE OPERATION Item # Spanish Item # Spanish 1001176483-D 1001176483-D 1704412 0641406 1705910 0860520 1706126 1701500 3251813 1701504 3311405 1701509 3820001 1701529 4751400 1701642 1001110196 1701644 1001112461 1702155 1001113171 1702300 1001253930 1702631 1001253931 1703923 1001212200 1703929 1001224049 1703935 1001110613 1703947...
  • Page 99 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01733 Figure 4-29. French Decal Location Sheet 1 of 5 4-48 31215000...
  • Page 100 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01744 Figure 4-30. French Decal Location Sheet 2 of 5 31215000 4-49...
  • Page 101 SECTION 4 - MACHINE OPERATION OAC 01754 Figure 4-31. French Decal Location Sheet 3 of 5 4-50 31215000...
  • Page 102 SECTION 4 - MACHINE OPERATION 25 27 37 38 BOTH SIDES OF PLATFORM OAC 01764 Figure 4-32. French Decal Location Sheet 4 of 5 31215000 4-51...
  • Page 103 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01774 Figure 4-33. French Decal Location Sheet 5 of 5 4-52 31215000...
  • Page 104 SECTION 4 - MACHINE OPERATION Item # French Item # French 1001176561-D 1001176561-D 1704412 0641406 1705429 0860520 1706126 1701500 3251243 1701504 3251813 1701509 3311405 1701529 3820001 1701642 4751400 1701644 1001110196 1702155 1001112461 1702300 1001113169 1702631 1001253922 1703924 1001253923 1703930 1001131269 1703936 1001212200 1703948...
  • Page 105 SECTION 4 - MACHINE OPERATION Item # French 1001176561-D 1704267 1001253997 1001231801 4-54 31215000...
  • Page 106 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01735 Figure 4-34. Chinese Decal Location Sheet 1 of 5 31215000 4-55...
  • Page 107 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01745 Figure 4-35. Chinese Decal Location Sheet 2 of 5 4-56 31215000...
  • Page 108 SECTION 4 - MACHINE OPERATION OAC 01755 Figure 4-36. Chinese Decal Location Sheet 3 of 5 31215000 4-57...
  • Page 109 SECTION 4 - MACHINE OPERATION 25 27 37 38 BOTH SIDES OF PLATFORM OAC 01765 Figure 4-37. Chinese Decal Location Sheet 4 of 5 4-58 31215000...
  • Page 110 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01774 Figure 4-38. Chinese Decal Location Sheet 5 of 5 31215000 4-59...
  • Page 111 SECTION 4 - MACHINE OPERATION Item # Chinese Item # Chinese 1001176595-D 1001176595-D 1705430 0641406 1705968 0860520 1706126 1701500 3251243 1701504 3251813 1701509 3311405 1701529 3820001 1701642 4751400 1701644 1001110196 1702155 1001112461 1702300 1001113168 1702631 1001253926 1703925 1001253927 1703931 1001212200 1703937 1001224050 1703949...
  • Page 112 SECTION 4 - MACHINE OPERATION Item # Chinese 1001176595-D 1704267 1001253997 1001231801 31215000 4-61...
  • Page 113 SECTION 4 - MACHINE OPERATION CENTER VERTICALLY BOTH SIDES BOTH SIDES BOTH HYD TANK VIEW SIDES INSIDE HOOD OAC 01736 Figure 4-39. Portuguese Decal Location Sheet 1 of 5 4-62 31215000...
  • Page 114 SECTION 4 - MACHINE OPERATION BOTH SIDES BOTH SIDES OAC 01746 Figure 4-40. Portuguese Decal Location Sheet 2 of 5 31215000 4-63...
  • Page 115 SECTION 4 - MACHINE OPERATION OAC 01756 Figure 4-41. Portuguese Decal Location Sheet 3 of 5 4-64 31215000...
  • Page 116 SECTION 4 - MACHINE OPERATION 23 25 37 38 BOTH SIDES OF PLATFORM OAC 01766 Figure 4-42. Portuguese Decal Location Sheet 4 of 5 31215000 4-65...
  • Page 117 SECTION 4 - MACHINE OPERATION LOC AT E D ON INS IDE OF HOOD OAC 01776 Figure 4-43. Portuguese Decal Location Sheet 5 of 5 4-66 31215000...
  • Page 118 SECTION 4 - MACHINE OPERATION Item # Portuguese Item # Portuguese 1001176488-D 1001176488-D 1704412 0641406 1706126 0860520 3251813 1701500 3311405 1701504 3820001 1701509 4751400 1701529 1001110196 1701642 1001112461 1701644 1001113170 1702155 1001113680 1702300 1001253928 1702631 1001253929 1703928 1001212200 1703934 1001224052 1703940 1703952 1703985...
  • Page 119 SECTION 4 - MACHINE OPERATION Item # Portuguese 1001176488-D 1704267 1001253997 1001231801 4-68 31215000...
  • Page 120 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 121: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 122: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead EMERGENCY TOWING PROCEDURES If the platform or boom becomes jammed or snagged in over- Towing this machine is prohibited. However, provisions for mov- head structures or equipment, do the following: ing the machine have been incorporated.

  • Page 123: Manual Descent System

    SECTION 5 - EMERGENCY PROCEDURES MANUAL DESCENT SYSTEM The manual descent system is used, in the event of total power fail- ure or in case the key is not accessible to the ground personnel, to lower the upper and lower booms using gravity. The jib lift cylinder must be pumped down.

  • Page 124: Manual Descent Location

    SECTION 5 - EMERGENCY PROCEDURES Manual Descent Location MANUAL DESCENT KNOB SPLIT RING 31215000...

  • Page 125: Manual Swing Override

    NOTE: If the MSSO functionality is used, the fault indicator is set with a fault code in the JLG Control System which must be reset by a qualified JLG Service Technician. 31215000...
  • Page 126 SECTION 5 - EMERGENCY PROCEDURES 31215000...

  • Page 127: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI Japan China (USA Only) Pipe Racks  31215000...

  • Page 128: Pipe Racks

    SECTION 6 - ACCESSORIES PIPE RACKS Safety Precautions REDUCE PLATFORM CAPACITY BY 100 LB (45.5 KG) WHEN INSTALLED. WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY. THE MAXIMUM LOAD IN THE RACKS IS 180 LB (80 KG) EVENLY DISTRIBUTED BETWEEN THE TWO RACKS.

  • Page 129: Preparation And Inspection

    SECTION 6 - ACCESSORIES Preparation and Inspection • Ensure racks are secured to the platform rails. • Replace torn or frayed tie-down straps. Operation To prepare racks for loading, remove locking pins, rotate each rack 90 degrees from stowed to working position, then secure with locking pins.
  • Page 130 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 131: Section - 7 - General Specifications & Operator

    Operating Specifications this machine. The maintenance portion of this section is intended as informa- Table 7-1. Operating specifications - E300AJ tion to assist the machine operator to perform daily maintenance tasks only, and does not replace the more thorough Preventive Capacity: Unrestricted: ANSI 500 lb.

  • Page 132: Operating Specifications - E300Ajp

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-1. Operating specifications - E300AJ Table 7-2. Operating specifications - E300AJP Maximum System Voltage 48V DC Gross Machine Weight- Approximate 15400 lb. (6985 kg) Maximum Main Relief Hyd. Pressure 3000 psi (207 bar) Ground Bearing Pressure - Maximum 170 psi (11.95 kg/cm...

  • Page 133: Dimensional Data

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Dimensional Data Table 7-4. Dimensional Data - E300AJP Table 7-3. Dimensional Data - E300AJ Turning Radius (Inside) 5 ft. (1.52 m) Turning Radius (Outside) 10ft. 2in. (3.1 m) Turning Radius (Inside) 5 ft. (1.52 m) Machine Height (stowed) 6ft.

  • Page 134: Capacities

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Hydraulic Oil Table 7-5. Capacities Table 7-7. Hydraulic Oil Hydraulic System Hydraulic Oil Tank 2.9 Gal. (11 L) S.A.E. Viscosity Operating 2.1 Gal. (8 L) to Full Mark Grade Temperature Range 25.5 oz.

  • Page 135: Mobil Dte 11M Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to mix oils Table 7-9. DTE 10 Excel 15 Specs of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of...

  • Page 136: Mobilfluid 424 Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. Mobil EAL 224H Specs Table 7-10. Mobilfluid 424 Specs SAE Grade 10W30 Type Biodegradable Vegetable Oil Gravity, API 29.0 ISO Viscosity Grade 32/46 Density, Lb/Gal. 60°F 7.35 Specific Gravity .922 Pour Point, Max -46°F (-43°C) Pour Point, Max...

  • Page 137: Mobil Eal Envirosyn H Specs

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-12. Mobil EAL Envirosyn H Specs Table 7-13. Quintolubric 888-46 Density Type Synthetic Biodegradable 0.92 g/cm ISO Viscosity Grade Pour Point <-30°C (<-22°F) Specific Gravity .950 Flash Point 300°C (572°F) Pour Point, Max -59°F (-51°C) Fire Point 360°C (680°F)

  • Page 138: Operator Maintenance And Lubrication

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE AND LUBRICATION DIAGRAM 31215000...

  • Page 139: Operator Maintenance

    Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or Mil-Spec Mil-L-2105. Hydraulic Oil. Mobil DTE-11M Bearing Grease (JLG Part No. 3020029) Mobilith SHA 460. Lube Point(s) - Remote Fitting *MPG may be substituted for these lubricants, if necessary, but service intervals will be Capacity - A/R reduced.
  • Page 140 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Swing Bearing/Worm Gear Teeth Lube Point(s) - Grease Fitting Lube Point(s) - Grease Fitting Capacity - A/R Capacity - A/R Lube - Mobile SHC 007 Lube - BG Interval - A/R Interval - A/R DO NOT OVERGREASE BEARINGS.
  • Page 141 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Hydraulic Return Filter Lube Point(s) - Fill Cap Interval - Change after first 50 hrs. and every 6 months or 300 Capacity - 2.9 Gal. (11 L), 2.1 Gal. ( 8 L) to Full Mark hrs.
  • Page 142 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel Drive Hub Wheel Bearings O IL LE V E L C H E C K A N D F ILL Lube Point(s) - Repack Lube Point(s) - Level/Fill Plug Capacity - A/R Capacity - 25.5 oz.

  • Page 143: Battery Maintenance And Charging

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE BATTERY MAINTENANCE AND CHARGING Remove all vent caps and inspect electrolyte level of each cell. Electrolyte level should be to the ring approximately one inch from top of battery. Fill batteries with distilled water only.

  • Page 144: Tires & Wheels

    Charge batteries at the end of each work day, or when machine performance is significantly reduced due to batter- JLG recommends a replacement tire be the same size, ply and brand ies becoming discharged. as originally installed on the machine. Please refer to the JLG Parts...

  • Page 145: Wheel And Tire Replacement

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel and Tire Replacement Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed for Tighten nuts in the following sequence.

  • Page 146: Supplemental Information

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Wheel nuts should be torqued after first 50 hours of opera- For combustion engine powered machines, guaranteed Sound Power Level (LWA) per European Directive 2000/14/EC (Noise tion and after each wheel removal. Check torque every 3 months or 150 hours of operation.

  • Page 147: Section 8 - Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 8-1. Inspection and Repair Log Date Comments 31215000...
  • Page 148 SECTION 8 - INSPECTION AND REPAIR LOG Table 8-1. Inspection and Repair Log Date Comments 31215000...
  • Page 149 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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