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Manuals
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JLG Manuals
Lifting Systems
EcoLift50
Service and maintenance manual
JLG Ecolift50 Service And Maintenance Manual
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:
Operation and safety manual
(55 pages)
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Service and maintenance manual
(30 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
General
Hydraulic System Safety
Maintenance
Revision Log
Table of Contents
Section - Table of Contents
Section 1 - Machine Specifications
1.1 General Specifications
Machine Specifications
Operating Specification (Ecolift 50)
Operating Specification (Ecolift 70)
Operating Specification (830P)
Lubrication
Hydraulic Oil - (830P Only)
Lubrication Specifications
Serial Number Locations
Torque Requirements
Torque Charts
Torque Chart (SAE Fasteners - Sheet 2 of 7))
Torque Chart (METRIC Fasteners - Sheet 5 of 7))
Section 2 - General Service Information
Machine Preparation, Inspection, and Maintenance
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance
Preventive Maintenance and Inspection Schedule
Servicing and Maintenance Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic System Information - (830P Only)
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication and Servicing
Hydraulic Oil
Changing Hydraulic Oil
Section 3 - Component Servicing
Frame Cover Installation
Ecolift50
Ecolift70
Frame Cover Installation - Ecolift50
830P
Frame Cover Installation - 830P
Tool Tray Installation
Ecolift50
Ecolift70
830P
Tool Tray Installation - Ecolift50
Tool Tray Installation - Ecolift70
Tool Tray Installation - 830P
Castor Wheel Assembly
Ecolift70 and 830P
Ecolift50
Castor Wheel Installation - Ecolift70 and 830P
Castor Wheel Installation - Ecolift50
Rear Axle Assembly
Rear Wheel and Brake Installation - Ecolift50/70
Rear Wheel and Brake Installation - 830P
Ecolift50/70
830P
Platform Installation
Platform Installation - Ecolift50 and 70
Platform Installation - 830P
Ecolift50/70
Ecolift Flywheel Crank Cover Installation
Ecolift50/70 Mast Installation
Mast Disassembly
Mast Re-Assembly
Belt Clamp Mounting Bolts - Ecolift
Gas Cylinder Pressurizing
Flywheel Rotation Force - Testing
Flywheel Rotation Force - Testing - Ecolift
830P Mast Installation
Mast Disassembly
Mast Assembly Notes
Hydraulic System - Pressure and Leak Check
830P Electrical/Hydraulic Components
Contactor Solenoid Replacement
Battery Charger Operation
Battery Charger
Charger Leds
Section 4. 830P - Troubleshooting and Schematics
General
Troubleshooting Information
Hydraulic Circuit Checks
Electrical System - Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Continuity Measurement over Long Distances
Requirements
Procedure
Resistance Measurement
Continuity Measurement
Electrical Switch Testing
Basic Check
Limit Switches
Automatic Switches
Switch Wiring - Low Side, High Side
830P Electrical Diagram
830P - Electrical Diagram
830P Hydraulic Diagram
830P - Hydraulic Diagram
830P - Troubleshooting
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Service and Maintenance Manual
Model(s)
Ecolift50
Ecolift70
830P
3121741
June 29, 2018 - Rev B
ANSI
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This manual is also suitable for:
Ecolift70
830p
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