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Preface
This instruction manual serves to explain the use of the Thermo Scientific AquaSensors
AnalogPlus 1.0 inch Contacting Conductivity sensor and is written to cover as many applications
as possible. Please do not hesitate to contact Thermo Fisher Scientific or an authorized
representative with questions or concerns.
The information presented in this instruction manual is subject to change without notice as
improvements are made, and does not represent any commitment whatsoever on the part of
Thermo Fisher Scientific.
Thermo Fisher Scientific cannot accept any responsibility for damage or malfunction of the sensor
due to improper use.
Contact Information
To contact Thermo Scientific AquaSensors Technical Support:
Within the United States call 1.800.225.1480 or fax 978-232-6015.
Outside the United States call 978.232.6000 or fax 978.232.6031.
In Europe, the Middle East and Africa, contact your local authorized dealer.
Visit us on the web at
www.thermo.com/processwater
™
™
Thermo Scientific AquaSensors
AnalogPlus
Contacting Conductivity Sensor User Guide
1
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Summary of Contents for Thermo Scientific AquaSensors AnalogPlus 1.0
- Page 1 Preface This instruction manual serves to explain the use of the Thermo Scientific AquaSensors AnalogPlus 1.0 inch Contacting Conductivity sensor and is written to cover as many applications as possible. Please do not hesitate to contact Thermo Fisher Scientific or an authorized representative with questions or concerns.
- Page 2 Safety Information The Thermo Scientific AquaSensors AnalogPlus 1.0 inch Contacting Conductivity sensor shall be installed and operated only in the manner specified. Only a skilled, trained or authorized person should carry out installation, setup and operation of the sensor system.
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Page 3: Table Of Contents
CONTACTING CONDUCTIVITY SENSOR SPARE PARTS AND ACCESSORIES ....21 ..........................21 EPLACEMENTS ..........21 HERMO CIENTIFIC ENSORS ONDUCTIVITY TANDARDS ..................22 OUNTING ARDWARE EPLACEMENTS LIMITED WARRANTY........................23 TERMS AND CONDITIONS......................24 ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... -
Page 4: Introduction
1. INTRODUCTION 1.1. General Information Thank you for purchasing the Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor. This industrial sensor has many enhanced features that offer superior performance in process applications. The product is designed for continuous use in industrial process applications and complies with safety regulations currently in force. -
Page 5: Intended Use
1.2. Intended use The Thermo Scientific AquaSensors AnalogPlus 1.0 inch Contacting Conductivity sensor is designed to continuously measure Conductivity/Resistivity and temperature in aqueous solutions in accordance with the technical product specifications in Section 2.2 of this manual. Any other use, or use not mentioned here, that is incompatible with the technical specifications is deemed inappropriate. -
Page 6: Product Description
2. PRODUCT DESCRIPTION 2.1. Sensor Description The Thermo Scientific AquaSensors 1.0 inch Contacting Conductivity sensor is available in different cell constants to accurately measure your continuous industrial application. The wires in the sensor cable are color coded to allow for quick and easy installation into the Model C99 controller. -
Page 7: Specifications
The sensor will arrive with a protective cap. Remove when in process or calibrating. Replace the cap on the sensor when placed in storage. Make sure all wetted materials are compatible with process chemicals at operating temperatures and pressures. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... -
Page 8: Installation
Be sure that the wire colors of the sensor cable match those of the interconnect cable on either side of the terminal strip. Route the interconnect cable through metal conduit to minimize electrical noise that may interfere with the sensor signal. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... -
Page 9: Mounting Hardware
3.2. Mounting Hardware The Thermo Scientific AquaSensors 1.0 inch Contacting Conductivity sensor can be installed in standard plastic and metal 1-inch full bore tees, union mount tees, immersion mounts and sanitary mounts. Save the protective cap and use it whenever the sensor is removed from service. -
Page 10: Pipe Tee Mounting
Common mounting arrangements are shown. Dimensions: IN (mm) Dimensions: IN (mm) Figure 3.4: Schedule 40 PVC Tee Figure 3.5: Schedule 80 PVC Tee ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... - Page 11 Insert the sensor into the tee and slowly turn clockwise until secure. Tighten the sensor with a wrench until snug to prevent leaking. Be sure the pipe remains full when the sensors are installed. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide...
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Page 12: Union Mounting
Union Mount Advantages Optimal positioning of sensing surface. Trouble-free installation. Quick disconnect. No cable twisting during installation or removal. Easy maintenance. Dimensions: IN (mm) Figure 3.8: Union Mounting ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... - Page 13 Inspect the O-ring on the union-mounting threaded flange for imperfections or particles of dirt that may prevent the O-ring seal from seating properly. c. Carefully insert the sensor into the Thermo Scientific AquaSensors union- mounting tee. Turning the retaining collar clockwise and hand tighten until snug.
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Page 14: Immersion Mounting
For immersion mounting applications the sensor is connected to a 1 inch to 1.5 inch reducing coupling. A 1.5 inch extension pipe is added to protect the cable from damage. Figure 3.9: Immersion mounting assembly ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... - Page 15 Route the interconnect cable through metal conduit to minimize electrical noise that may interfere with the sensor signal. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide...
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Page 16: Sanitary Mounting
For sanitary mounting applications the sensor is connected to an adapter with a retaining collar and clamped into a short-branch sanitary tee. Dimensions: IN (mm) Figure 3.10: Sanitary mounting assembly ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... - Page 17 Do not route the interconnect cable conduit where there are AC or DC power cables which create electrical noise that may interfere with the sensor signal. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide...
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Page 18: Conductivity Sensor Maintenance
4.1.3. Before returning the sensor to service, allow it to soak in water at ambient temperature for about an hour to restabilize the Conductivity electrode. 4.1.4. After cleaning the sensor, calibrate sensor per instructions in the Model C99 controller manual. 4.1.5. Reinstall sensor in process. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... -
Page 19: Contacting Conductivity Sensor Troubleshooting
If after cleaning and refurbishment sensors still have slow responses, low measurement slopes or are seriously abraded or scratched, they must be replaced. Contact your local distributor or call Thermo Fisher Scientific Customer Service. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... - Page 20 If the voltage remains low then the analyzer may be defective. If the sensor passes the temperature, short, span and power tests but the analyzer is not displaying the correct values, the analyzer may be defective. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide...
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Page 21: Contacting Conductivity Sensor Spare Parts And Accessories
5. CONTACTING CONDUCTIVITY SENSOR SPARE PARTS and ACCESSORIES 5.1 Replacements Description Part Number Protective Cap SBC01 5.2 Thermo Scientific AquaSensors Conductivity Standards Description Part Number 1000 μS/cm Conductivity Std (500 ml) CONSOL1000 2000 μS/cm Conductivity Std (500 ml) CONSOL2000 5000 μS/cm Conductivity Std (500 ml) CONSOL5000 ™... -
Page 22: Mounting Hardware Replacements
Part Number 2” Sanitary Tee S1034 Viton® O-ring for Face Seal S1037 2” Sanitary Gasket S1035 2” Sanitary Clamp S1036 Sanitary Mounting Adapter for 1” Sensors M1116 Retaining Collar M1096 ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... -
Page 23: Limited Warranty
Thermo Fisher Scientific. Thermo Fisher Scientific reserves the right to change or modify this warranty at any time. Control Number: W1003 Rev: 12/04 ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide... -
Page 24: Terms And Conditions
Appropriate charges, such as freight and insurance will be added to invoices. All shipments will be insured. Goods damaged in shipment must be reported by the recipient to the freight carrier for claims. ™ ™ Thermo Scientific AquaSensors AnalogPlus Contacting Conductivity Sensor User Guide...
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