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Toshiba 4400 Series Installation And Operation Manual

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4400 SERIES UPS
Battery Cabinets
INSTALLATION AND OPERATION MANUAL
440B SERIES UPS MATCHING BATTERY CABINETS - 288 VDC
Part # 69445-005
October 2019
Manufactured in the USA
© Copyright 2019 TOSHIBA International Corporation
All rights reserved.

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  Summary of Contents for Toshiba 4400 Series

  • Page 1 4400 SERIES UPS Battery Cabinets INSTALLATION AND OPERATION MANUAL 440B SERIES UPS MATCHING BATTERY CABINETS - 288 VDC Part # 69445-005 October 2019 Manufactured in the USA © Copyright 2019 TOSHIBA International Corporation All rights reserved.
  • Page 3 Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in specific applications that are outlined in Section 4.1 (Unintended Usage).
  • Page 4 UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 5 Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication. Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

  • Page 6: Table Of Contents

    Battery Cabinet Wiring Locations ..........25 Battery Cabinet to UPS Wiring ............26 INSTALLATION SAFETY INSTRUCTION ........27 Cable Requirements ..............28 External Layouts/Dimensions ..............29 10.1 Dimensional Data ...............29 10.2 Electrical Conduit Landing Plate Data .........29 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 7 Appendix A Specifications ................30 Appendix B Battery Cabinet Drawings ............32 Appendix C Battery Cabinet Runtimes ............38 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 8: Introduction

    Introduction This manual provides information on how to safely install and operate your 4400 Series accessory cabinets. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

  • Page 9: General Safety Instructions

    Electrical - Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 10: Signal Words

    • Be trained in rendering first aid. For further information on workplace safety visit www.osha.gov. 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 11: Factory Authorized Personnel

    Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you. Important Safety Instructions Maximum Operating Temperatures The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4300 Series UPS Battery cabinets.

  • Page 12: Battery Safety

    ATTENTION Un battery puet présenter un risque de choc électrique, de brûlure par transfert d’ énergie. ATTENTION L’élimination des batteries est règlementèe. Consultar les codes locaux à cet effet 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 13: Safety Precautions

    Improper use of the UPS system in any of the above applications may result in serious personal injury or death. Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

  • Page 14: General Maintenance

    Toshiba representative for information on proper disposal of UPS and battery cabinet components. It is illegal to dispose of certain components without conforming to environmental regulations for industrial/commercial waste. 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 15: Transporting

    The battery cabinet may be packed in a crate for extra protection during transportation. Avoid impact or vibration against the battery cabinet during transportation. DO NOT expose the battery cabinet directly to water. 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 16: Storage/Operating Environment

    The optimal relative humidity at the storage location should be between 50 – 60%. • Humidity must not exceed 90%. • Avoid locations where battery cabinet may be exposed to corrosive gas. • Avoid locations with dirt and/or dust. 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 17: Operating Precautions

    Toshiba support for guidance in over sizing the UPS for locked-rotor current. 5) DO NOT insert metal objects or combustible materials in the ventilation slots of the battery cabinet.

  • Page 18: Unpacking

    Packing materials should be disposed by the appropriate means. • Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative. • Retain the packing rails for offloading the UPS from the shipping pallet, and for final UPS installation.
  • Page 19 6. Place the tie brackets in the slots at the upper and lower ends of the ramps. SLOWLY roll the unit down the ramp. FIGURE 6.1 – UNSHIPPING 15-30KVA BATTERY CABINET 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 20: Unpack The 50-100Kva Model Ups

    4. Put down the UPS and remove the pallet. 5. Use a forklift or pallet jack to transport the UPS to it’s installation location. See Section 6.4. FIGURE 6.2 – UNSHIPPING 50-100KVA BATTERY CABINET 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 21: Transporting By Forklift

    Insert the forks here 7 in. 14.7 in. 7 in. 2 in. 440B Battery Cabinet: Side View - Fork Ac- cess Dimensions in Channel Base FIGURE 6.3 - TRANSPORTING BY FORKLIFT 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 22: Installation

    Electrical shock, injury or battery cabinet failure may occur if non- authorized technicians attempt to modify or relocate the UPS. Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 23: Battery Cabinet Clearance

    Top 16 in (406 mm) Front 44 in (1118 mm) Side Clearance Back Clearance 15-100kVA: 0 in (0 mm) 15-100kVA: 0 in (0 mm) FIGURE 7.2 CLEARANCE FOR SEISMIC INSTALLATIONS 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 24: Ups Anchorage - Standard And Seismic

    See Figure 7.3 and 7.5 for the hole locations and dimensions. 80/100kVA Skids Anchor Bolt 4 bolt holes 4 x 5/8 in (16 mm) diam- (Side View) eter bolt holes FIGURE 7.3 50-100KVA BC ANCHOR BOLT INSTALLATION DETAIL 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 25: 15-30Kva Battery Cabinet Anchorage - Standard

    Extend the threaded leveling feet until all weight has been removed from the casters and the UPS is level. Front Leveling Feet Leveling Feet DETAIL - Load Leveling Foot 20.12 in (511 mm) FIGURE 7.4 – FOOTPRINT FOR 15-30 KVA BATTERY CABINET USING LOAD LEVELING FEET 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 26: 50-100Kva Battery Cabinet Anchorage - Standard

    Angle Bracket Skids FRONT 50-100kVA ANCHORAGE SPACING Back 4 x 0.703 in Dia. (17.9 mm) Front 27.1 in (689 mm) FIGURE 7.5 ANCHORAGE HOLE LOCATIONS – 50-100KVA BATTERY CABINET 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 27: Battery Cabinet Layout

    ADHESIVE - V23 OR EQUIV. ADHESIVE - L-344 OR EQUIV. MUST RESIST OIL SOLVENTS MUST RESIST OIL SOLVENTS If a label is missing or illegible, contact Toshiba Customer Support Center or an ALL MATERIALS USED MUST ALL MATERIALS USED MUST authorized representative.
  • Page 28 CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED REV: TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED. ECO 77296 07-09 DRAWING NO.: 41750 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005 DATE 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
  • Page 29 Lack of preventative maintenance could result may result in fire or inadequate 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005 n batteries exploding and emitting gasses and/or in batteries exploding and emitting gasses and/or equipment protection.

  • Page 30: Battery Cabinet Layout

    Top conduit landing plate in expansion band. (All cabinets are O’Brien Black (Textured)) NOTE: BC shown with dead- front and door removed. FIGURE 8.2 BATTERY CABINET LAYOUT - 15-30KVA 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 31 Top conduit landing plate in expansion band. (All cabinets are O’Brien Black (Textured)) NOTE: BC shown with dead- front and door removed. FIGURE 8.3 BATTERY CABINET LAYOUT - 50-100KVA 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 32: Battery Cabinet Wiring

    Battery Cabinet Wiring Battery Cabinet Wiring Locations – MCCB1 FIGURE 9.1 CABLING CONNECTIONS - 15-30KVA BATTERY CABINET FIGURE 9.2 CABLING CONNECTIONS - 50-100KVA BATTERY CABINET 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 33: Battery Cabinet To Ups Wiring

    BYPASS INPUT Power Terminals) L2 L3 N H1 H2 H3 N H1 H2 H3 Power Input/ Output Cables FIGURE 9.3 440B DC AND CONTROL CABLE CONNECTIONS TO 4400 SERIES UPS 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 34: Installation Safety Instruction

    Connect the power cables between the UPS and the Battery Cabinet MCCB before connecting the inter- shelf Anderson Connectors (Figure 9.3). When connecting more than two Toshiba 440B Battery Cabinets in parallel to the 4400 Series UPS, reference the 4400 Series Battery Cabinet parallel Adapter Kit Installation Guide Doc # 94682.

  • Page 35: Cable Requirements

    500 lb-in (56 kcmil N•M) TABLE 9.2 - 440B TB2 CONTROL WIRE SIZE Battery Cab Lug Cable Screw Lug Torque Capacity 22 - 12 AWG 9 lb-in (1.01 N•M) 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...

  • Page 36: External Layouts/Dimensions

    If running top-entry cabling to the 440B 15-30kVA Battery Cabinet the small conduit landing plate on the left should be used for instrumentation, and drill the power cables conduit holes on the right side of the top expansion band. 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 37 77 °F – 86 °F (25 °C – 30 °C) 32 °F – 86 °F (0 °C – 30 °C) Storage Temperature (Storage at temperatures above recommended values will require more frequent freshening recharges) * Estimated weight 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 38 This Page Intentionally Left Blank 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
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  • Page 40 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
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  • Page 44 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 45 Runtime in Minutes at % Full Load 100% 4400 80kVA 11.5 17.5 21.5 >60 >60 4400 80kVA 11.5 14.5 23.5 >60 >60 4400 100kVA 12.5 15.5 20.5 39.5 >60 >60 4400 100kVA 10.5 33.5 >60 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005...
  • Page 46 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.