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UNINTERRUPTIBLE POWER SYSTEM (UPS) 4200FA INSTALLATION AND OPERATION MANUAL Three-Phase 15/25/30/50 kVA UPS Doc. Number: 53878-011 Date: May 2012...
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4200FA Installation and Operation Manual...
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4200FA THREE-PHASE 15/25/30/50 kVA UNINTERRUPTIBLE POWER SYSTEM USER’S MANUAL FOR all 15 – 50 kVA MODELS: TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston, TX 77041-9990 4200FA Installation and Operation Manual...
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4200FA Installation and Operation Manual...
UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1- 877-867-8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041- 9990 Attn: UPS Product Manager.
TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
Explosion warning ─ The explosion warning symbol is an explosion image enclosed in a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts that may cause serious injury or death if the proper precautions are not observed. 4200FA Installation and Operation Manual...
If the labels are damaged or if additional labels are required, contact your TOSHIBA representative for additional labels. The following are examples of the warning labels that may be found on the equipment. The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed.
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While servicing, stand on some type of insulation, and be sure not to be grounded. Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices. 40308 4200FA Installation and Operation Manual...
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NOTE: This Label for Battery Units Only 4200FA Installation and Operation Manual...
Therefore, a user-installed circuit breaker should be provided between the UPS output and the load input. 3. Battery servicing should be performed by a qualified TOSHIBA Representative only. 4. Unauthorized personnel should not service batteries.
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UPS. The nominal battery voltage for all internal battery models is 288 VDC. The nominal battery voltage for all external battery models is 288 VDC. An Authorized TOSHIBA Representative who is knowledgeable of batteries and the required precautions should perform service on the batteries. Keep unauthorized personnel away from batteries.
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6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance. 4200FA Installation and Operation Manual...
CONSERVER CES INSTRUCTIONS instructions importantes concernant la sécurté Un battery puet présenter un risque de choc électrique, de brûlure ATTENTION par transfert d’ énergie. L’élimination des batteries est règlementèe. Consultar les codes ATTENTION locaux à cet effet 4200FA Installation and Operation Manual...
Product Description This manual covers all current variants of the 4200FA Series 15-50 kVA UPS. All variants of each capacity supply the same rated power and performance. The differences are listed below: • 4200FA Base Model – Basic version of 15-50kVA sizes, mounted on two C-channel skids, no integral maintenance bypass switch, no lockable On/Off switch, and no redundant dry contact terminal switch, and optional internal batteries.
UPS. See pg. 14. TOP HEAVY EQUIPMENT. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH. LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE DANGER EQUIPMENT AND TRAINED PERSONNEL. THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE. 4200FA Installation and Operation Manual...
Unpack the Base and Seismic model 15/25/30 kVA UPS (without Casters) (4200FA Base, P/N C42F3FnnnXAXXN and C42F3FnnnXAXBN) (4200FA Seismic, P/N C42F3F250XAMX0S) Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink-wrapped. Side view of 15/25/30kVA UPS 1.
See pg. 15. TOP HEAVY EQUIPMENT. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH. LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED DANGER PERSONNEL. THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE. 4200FA Installation and Operation Manual...
Unpack the Base and Seismic 50 kVA UPS (without Casters) 4200FA 50kVA Base (P/N T42F3F500XAXXN , T42F3F500XAXBN) 4200FA 50kVA Seismic (P/N T42F3F500XAMX0S) Upon receipt of the UPS, a careful inspection for shipping damage should be made. Units shipped within North America and NAFTA are shrink-wrapped; those outside North America are crated.
2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications. Permanent Anchoring for Premium 15/25/30/50 kVA UPS (with Casters) Use the shipping rails for permanent anchoring of the castor-equipped 4200FA. 20” 36.3”...
38.3” 59.3” 30” 40” 13.5” Anchoring for 50 kVA 4200FA with Casters Permanent Anchoring for Base and Seismic model 15/25/30/50 kVA UPS (without Casters) 15/25/30 kVA Base/Seismic Anchoring Pattern 50 kVA Base/Seismic Anchoring Pattern (Middle top/bottom holes N/A for Base 50kVA) See Appendix A for fastener details.
It is ILLEGAL to dump lead-acid batteries in landfills or dispose of ATTENTION improperly. Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call TOSHIBA toll-free at (877) 867-8773 for more information about recycling batteries. 4200FA Installation and Operation Manual...
3.0 Installation Precautions Based on the 4200FA UPS external dimensions and the way the outer panels are removed; minimum amounts of unobstructed space around the unit are necessary for ventilation and maintenance access. The following section and Fig. 3.1 shows the minimum clearances required for proper UPS site installation.
LED’s have gone out before removing the front panel of the UPS after the UPS power has been turned off. Do not attempt to disassemble, modify, or repair the UPS. Call TOSHIBA Service for repair information.
1) Input and Output conductors shall be installed in separate conduits, and installed in accordance with the latest edition of NEC and the Local Authority having jurisdiction. 2) Battery conductors shall be installed in a separate conduit and be of low resistance type. 4200FA Installation and Operation Manual...
(10) Remote Stop (Switch UPS to Static Bypass)* (11) Bypass (12) COMMON (13) EPO (24Vdc – 1A max.) (14) EPO (24Vdc – 1A max.) (15) – (24) Not Used *Must be programmed in via the front panel 4200FA Installation and Operation Manual...
CIRCUITS (3-6)* BATTERY 6 – 1 2 – 1 45 in-lbs. (+/-) *Indicates Class 1 wiring methods are to be used. Maximum Wire Size for Control Circuits is 12 AWG. Maximum for Battery is 1 AWG. 4200FA Installation and Operation Manual...
The following illustrates the proper cable routing that should be followed during the power connection process for the 50kVA. Note: Cabinet show with batteries, cabling is the same for units with internal batteries, internal transformers, and neither internal batteries nor transformers. 4200FA Installation and Operation Manual...
(10) Remote Stop (Switch UPS to Static Bypass)* (11) Bypass (12) COMMON (13) EPO (24Vdc – 1A max.) (14) EPO (24Vdc – 1A max.) (15) – (18) Not Use *Must be programmed in via the front panel 4200FA Installation and Operation Manual...
TERMINAL TIGHTENING (TERMINAL #) AWG* TORQUE UPS CONTROL CIRCUITS 14-16 8 in-lbs. (1-24)* BATTERY CONTROL 14-16 8 in-lbs. CIRCUITS (3-6)* *Indicates Class 1 wiring methods are to be used. Maximum Wire Size is 12 AWG. 4200FA Installation and Operation Manual...
1) Pin “switches” are shown in their inactive states. Example: (if battery voltage is low, pin 7 will be connected to System Common). 2) Contacts are rated at 30 VDC, 0.1 amps; 125 VAC, 3 amps. 3) Pin number “3” is not used. 4200FA Installation and Operation Manual...
RemotEye II Mounting Location – 15-30kVA RemotEye II Mounting Location – 50kVA This interface allows control of the UPS from a computer network running TOSHIBA RemotEyeII software. The computer and the UPS are connected through a serial RS-232C communication port.
The UPS can be programmed to turn OFF up to 8 minutes after the 'shutdown' command is given. This command can be cancelled before the specified time has elapsed by following the directions listed on the RS-232C screen. 4200FA Installation and Operation Manual...
4200FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries C42F3F150XAXBN C42F3F250XAXBN Model Number C42F3F150XAMBN C42F3F250XAMBN C42F3F150FAMBN C42F3F250FAMBN Rated Output Capacity 15 kVA 25 kVA External Dimensions w/ casters: 20.0” x 36.3” x 59.7”(50.8 cm x 92.2 cm x 151.6 cm) W x D x H (cm) w/o casters: 20.0”...
4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries, No Internal Transformer T42F3F300XAXXN Model Number T42F3F300XAMXN, -S T42F3F300FAMXN, -S Rated Output Capacity 30 kVA External Dimensions w/ casters: 20.0” x 36.3” x 59.7”(50.8 cm x 92.2 cm x 151.6 cm) W x D x H (cm) w/o casters: 20.0”...
4200FA 30 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries T42F3F300XAXBN Model Number T42F3F300XAMBN T42F3F300FAMBN Rated Output Capacity 30 kVA External Dimensions w/ casters: 20.0” x 36.3” x 59.7”(50.8 cm x 92.2 cm x 151.6 cm) W x D x H (cm) w/o casters: 20.0”...
4200FA 50kVA @ 208 VAC Input/ 208 VAC Output - No Internal Batteries, No Internal Transformer T42F3F500XAXXN Model Number T42F3F500XAMXN, -S T42F3F500FAMXN, -S 50 kVA Rated Output Capacity External Dimensions w/ casters: 35.5” X 38.3” X 59.3” (90.1 cm x 97.2 cm x 150.6 cm) W x D x H (cm) w/o casters: 35.5”...
4200FA 50kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries T42F3F500XAXBN Model Number T42F3F500XAMBN T42F3F500FAMBN Rated Output Capacity 50 kVA External Dimensions w/ casters: 35.5” X 38.3” X 59.3” (90.1 cm x 97.2 cm x 150.6 cm) W x D x H (cm) w/o casters: 35.5”...
4 – Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 °F ( 32 °C). 5 – SHORT TERM operation only (e.g. Brownouts). Operation at this level requires derating the maximum Operating Temperature to 95 °F ( 35 °C). 4200FA Installation and Operation Manual...
UPS is in the “Normal Operation Mode.” (Not available for LT units) Power Flow Bypass MCCB Output Input Isolating Converter Inverter Power XFMR Power Charger/ Chopper External Batteries Power flow in AC Input Mode 4200FA Installation and Operation Manual...
Bypass Mode for Optional Alternate Input Models Power Flow (Not available for LT units) Bypass Bypass Power MCCB Isolating Output Input Converter Inverter Power Power XFMR Charger/ Chopper External Batteries Power flow in Bypass mode for the Alternate Input Models 4200FA Installation and Operation Manual...
This minimum level is the rated minimum voltage (V min). (Not available for LT units) Bypass MCCB Output Isolating Converter Inverter Power XFMR Charger/ Chopper External Batteries Power flow in battery backup mode 4200FA Installation and Operation Manual...
Battery Backup Time and Discharge Process The UPS system, when used in conjunction with a TOSHIBA designed Battery System, is designed to provide several minutes of back-up time (Refer to the Battery System Manual for back-up times). These times are valid when the unit is operating under full load. When these models are operating at half load, the batteries can provide approximately 2 times the specified value.
50 kVA Model Internal Internal Internal Internal Battery Transformer Battery Transformer V float 324.0 VDC 324 VDC 324 VDC V min 216 VDC 216 VDC 216 VDC I charge 4.0 A 10.0 A 11.5 Amps 4200FA Installation and Operation Manual...
EPO switch. Use the Start-up Procedure for restarting the unit. (Not available for LT units) Power Flow Bypass TRIPPED MCCB Output Input Isolating Converter Inverter Power XFMR Power Charger/ Chopper External Batteries 4200FA Installation and Operation Manual...
BATT lamp will flicker on and off slowly (1.2 second on and 1.2 second off). The BATT LED will go off if the battery voltage reaches the shutdown level during the battery-discharge mode. On when the UPS is experiencing a fault. 4200FA Installation and Operation Manual...
Displayed during power failure if V (min.) is reached, an EPO is received, or after - OUTPUT SHUTDOWN - completion of Shutdown Sequence of the Inverter and Bypass is not available. - BATTERY BACKUP - Displayed during input power failure. 4200FA Installation and Operation Manual...
(Normal) Displayed when key switch position is changed and * TRANSFER INHIBITED * frequency is not synchronized. (Abnormal) Displayed when a Fault or Faults have occurred. * ENTER FOR DETAILS * (Abnormal) 4200FA Installation and Operation Manual...
2) Move the UPS MCCB (Circuit Breaker 1) power switch on the inner front panel to "on." The UPS battery charging circuit is now activated. The AC IN lamp will be "on." The LCD screen should display the following message: - UPS START UP - > PLEASE WAIT 4200FA Installation and Operation Manual...
With the key switch in the “STOP” position, both the AC IN and the BYP lamp will be "on" and the LCD screen should display the following message: - BYPASS OPERATION – OUTPUT VOLTAGE=208 V >CURRENT 100/80/90% DATE (DAY) TIME 4200FA Installation and Operation Manual...
OUTPUT VOLTAGE= 0 V CURRENT=LOW/LOW/LOW% When the EPO (Emergency Power Off) switch, located on the front panel (or from a remote located EPO switch) is pushed, the Circuit Breaker is tripped and power is removed from 4200FA Installation and Operation Manual...
3) Locate the maintenance bypass rotary cam switch (middle of inner front panel of the UPS); slowly rotate the cam switch clockwise to the “BYPASS MODE” position. (For the 25/50kVA 4200FA Base models, see Section 6.17 Note) 4) Turn off MCCB breaker labeled “MAIN POWER SWITCH."...
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5) Turn the “STOP/RUN” switch to the “RUN” position. 6) Verify that the Inverter indicator light on the front panel is lit. The unit is now back On-Line and supplying conditioned power to the load. 4200FA Installation and Operation Manual...
Reset – Press to reset UPS panel’s message-display area. Up Arrow – Press to forward through display data values or to forward through menus. Down Arrow – Press to reverse through display data values or to reverse through menus. 4200FA Installation and Operation Manual...
Ia = 100% CURRENT Ib = 100% Ic = 100% The Output Line Voltages (phase-neutral, and phase to phase), Frequencies / Sync Mode, Inverter Output Power, and Power factor can be monitored by pressing the "up/down" keys. 4200FA Installation and Operation Manual...
Press the F1+ ENTER keys at the same time to begin the battery test and to display the following screen while batteries are tested: - BATTERY TEST - BATTERY VOLTAGE=324V ## MINS ## SECS > PLEASE WAIT 4200FA Installation and Operation Manual...
- DISPLAY ERROR - MAIN COMM. ERROR PRESS & HOLD RESET KEY If the 'Reset' function is successful then the display will begin from the 'Start-up screen' and then change to the 'main monitor' screen. 4200FA Installation and Operation Manual...
When setting this feature, press the MENU key to access the menu data screens and press the 'down' arrow key to scroll to the LCD-Idle Mode Select screen display: DISPLAY DURATION SET <3 MIN> 30 MIN >F1: DATA SET MODE >∆/∇:PRV/NEXT SCREEN 4200FA Installation and Operation Manual...
SER COM STATION ADDR STATION ADDRESS: >*F1: DATA SET MODE > ∆/∇: PRV/NEXT SCREEN Press the F1 key to display the following active adjustment screen: SER COM STATION ADDR STATION ADDRESS: >∆/∇: CHANGE DATA >ENTER: ACCEPT CHANGE 4200FA Installation and Operation Manual...
Pressing the F1 key will have no effect on this display screen 6.20.7 Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1-877-867-8773 before using this option. DAMAGE to the battery system may occur if this option is used improperly.
If the STOP/RUN key switch is in the STOP position; the UPS is in the Bypass Mode and, if the overload condition is still present, the following screen will be displayed: - BYPASS OPERATION - OUTPUT VOLTAGE=208 CURRENT= 114/116/114% * UPS OL: REDUCE LOAD * 4200FA Installation and Operation Manual...
# TIMES > F1: FOR DETAILS >∆/∇: TO SCROLL Press the F1 key to display the record relating to the first discharge event. BACKUP HISTORY ( 1) #MIN##SEC VB=324V BT *PF OL >∆/∇: EXIT F1: NEXT 4200FA Installation and Operation Manual...
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FAULT HISTORY ( #) Date Time fault code >∆/∇: EXIT F1: NEXT Press the ‘up’ or ‘down’ arrow keys to return to the Fault Count screen. TOTAL FAULT COUNT ## TIMES > F1: FOR DETAILS >∆/∇: TO SCROLL 4200FA Installation and Operation Manual...
If Bypass ok, transfer to bypass; if not, current-limit Battery Discharge after Fault No Output mode Audible Alarm Yes: See Audible Alarm Functions Visible Alarm Battery Lamp Flickers Relay Contact Low Battery Relay Bypass Relay closed Alarm closed Auto-Retransfer Yes, if bypass ok 4200FA Installation and Operation Manual...
Maintenance Bypass. Preventive Maintenance The 4200FA Uninterruptible Power Systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
C. Optionally test for the purpose of trending the battery over time. D. Re-torque all inter-battery connecting hardware (if applicable). 2) Aluminum electrolytic capacitors: Replace once every 5 years. 3) Fuses: Replace once every 7 years. 4) Cooling fan: Replace once every 3 years. 4200FA Installation and Operation Manual...
External Dimensions – 50kVA with casters 35.5 in. (901 mm) 59.3 in. (1506 mm) 4.5 in. (114 mm) Floor to Conduit 38.3 in. knockout plate (972 mm) 4200FA Installation and Operation Manual...
External Dimensions – 50kVA without Casters (LT version does not have the middle C-channel skid) 4.9 in. (125 mm) Floor to Conduit knockout plate 4200FA Installation and Operation Manual...
633 lb (287 kg) 739 lb (335 kg) 50 kVA 1221 lb (554 kg) 2548 lb (1156 kg) Cabinet Color All UPS cabinets are colored “White-Gray” Trimite C09079PA80123 Beige, Eggshell Texture (or Sherwin Williams HHT2-70055079 Beige Texture.) 4200FA Installation and Operation Manual...
Professional Engineer within your local area for proper size selections. TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston, TX 77041 Telephone: 800.231.1412; 713.466.0277 Fax: 713.896.5212 Corporate Web Site: www.tic.toshiba.com Group Web Site: www.toshibaups.com 4200FA Installation and Operation Manual...
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60 A (1) x 6 / (1) x 4 90 A (1) x 3 / (1) x 1 110 A (1) x 2 / (1) x 1 175 A (1) x 2/0 / (1) 250 4200FA Installation and Operation Manual...
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60 A (1) x 6 / (1) x 4 90 A (1) x 3 / (1) x 1 110 A (1) x 2 (1) x 3/0 175 A (1) x 2/0 / (1) x 250 4200FA Installation and Operation Manual...
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30 A (1) x 8 / (1) x 8 50 A (1) x 8 / (1) x 4 60 A (1) x 6 / (1) x 3 100 A (1) x 3 / (1) x 2/0 4200FA Installation and Operation Manual...
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60 A (1) x 6 / (1) x 4 90 A (1) x 3 / (1) x 1 110 A (1) x 2 / (1) x 1 175 A (1) x 2/0 / (1) x 250 4200FA Installation and Operation Manual...
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25 A (1) x 10 / (1) x 8 40 A (1) x 8 / (1) x 6 45 A (1) x 8 / (1) x 4 75 A (1) x 4 / (1) x 2 4200FA Installation and Operation Manual...
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60 A (1) x 6 / (1) x 4 90 A (1) x 3 / (1) x 1 110 A (1) x 2 / (1) x 1 175 A (1) x 2/0 / (1) x 250 4200FA Installation and Operation Manual...
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INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Printed in the U.S.A.