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Toshiba 4200FA XT Installation And Operation Manual

Three-phase 80 kva ups
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UNINTERRUPTIBLE POWER SYSTEM (UPS)
4200FA XT
INSTALLATION AND
OPERATION MANUAL
Three-Phase 80 kVA UPS
Document No.: 56418-007
Date: May 2013
1

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  Summary of Contents for Toshiba 4200FA XT

  • Page 1 UNINTERRUPTIBLE POWER SYSTEM (UPS) 4200FA XT INSTALLATION AND OPERATION MANUAL Three-Phase 80 kVA UPS Document No.: 56418-007 Date: May 2013...
  • Page 2 4200FA XT 80kVA Installation and Operation Manual...
  • Page 3 4200FA XT THREE-PHASE 80 kVA UNINTERRUPTIBLE POWER SYSTEM USER’S MANUAL FOR MODELS T42F3F800FAXXN T42F3#800FAXXN T42#3F800FAXXN Document No.: 56418-007 Date: May 2013 TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston, TX 77041-9990 4200FA XT 80kVA Installation and Operation Manual...
  • Page 4 4200FA XT 80kVA Installation and Operation Manual...
  • Page 5: Important Notice

    TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 6: Purpose And Scope Of Manual

    TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 7: Table Of Contents

    Audible Alarm Functions ........................ 35 ..User Notification LEDs ........................36 6.8.1 LED System Status ........................36 ..LCD Functions ..........................37 6.9.1 Line-1 System Messages ......................37 6.9.2 Line-2 System Fault Messages ....................37 4200FA XT 80kVA Installation and Operation Manual...
  • Page 8 External Dimensions / Shipping Weights ............55 ..External Dimensions........................55 ..Shipping Dimensions ........................56 ..Shipping Weights..........................56 ..Cabinet Color ..........................56 APPENDIX A – Installation Planning Guide ............... 57 4200FA XT 80kVA Installation and Operation Manual...
  • Page 9: General Safety Instructions

    Explosion warning ─ The explosion warning symbol is an explosion image enclosed in a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts that may cause serious injury or death if the proper precautions are not observed. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 10: Equipment Warning Labels

    The following are examples of the warning labels that may be found on the equipment. The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 11 While servicing, stand on some type of insulation, and be sure not to be grounded. Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices. 40308 4200FA XT 80kVA Installation and Operation Manual...
  • Page 12 Turn off and lock out all power sources. Wait at least five (5) minutes for power to dissipate then check voltage before servicing. 39561 (For Battery Units Only) 4200FA XT 80kVA Installation and Operation Manual...
  • Page 13: Important Safety Instructions

    The maximum ambient temperature in which the UPS unit should be operated is 40°C (104°F). The nominal battery voltage is 288VDC. Only a qualified TOSHIBA Representative who is knowledgeable in batteries and the required precautions should only perform battery servicing. Keep unauthorized personnel away from batteries. To arrange for battery replacement, contact TOSHIBA for service.
  • Page 14 Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment. Do not dispose of lead acid batteries except through channels in accordance with local, state and federal regulations. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 15: Instructions Importantes Concernant

    Un batterie puet présenter un risque de choc électrique, de brûlure ATTENTION par transfert d’ énergie. L’élimination des batteries est règlementèe. Consultar les codes ATTENTION locaux à cet effet 4200FA XT 80kVA Installation and Operation Manual...
  • Page 16: Product Description

    UPS battery-charge cycle resumes. Application and use The TOSHIBA 4200FA Uninterruptible Power Systems (UPS) provide continuous computer grade AC power in a compact and efficient high-performance unit. The UPS assures safe, reliable operation of critical office equipment, ranging from personal computers to mini-computers to local area networks (LAN).
  • Page 17: Unpacking/Inspection/Storage/Disposal

    Do not attempt to move the unit by the sides. Only move the CAUTION unit with a forklift or pallet jack. Moving the unit by pushing on the sides may result in damage to the unit or injury to personnel. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 18: Ups Equipment Inspection

    It is illegal to dump lead-acid batteries in landfills or dispose ATTENTION of improperly. Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call TOSHIBA toll-free at (800) 231-1412 for more information about recycling batteries. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 19: Precautions

    10) The user should provide output over FRONT current protection for hardwired UPS 28” (700 mm) versions. See Safety Instructions on page 9 for the correct device rating. Figure 3.1 4200FA XT 80kVA Installation and Operation Manual...
  • Page 20: Pre-Start Precautions

    LED’s have gone out before removing the front panel of the UPS once the UPS power has been turned off 8) Do not attempt to disassemble, modify, or repair the UPS. Call TOSHIBA Service for repair information. 9) Turn the power on only after attaching ALL the covers and DO NOT remove any covers of the UPS when the power is on.
  • Page 21: Ups Connections

    4.0 UPS Connections UPS Power and Control Connections The following illustration shows the wiring connections to the input and output termination points and the Control Circuit Terminal Blocks for the 4200FA 80 kVA UPS. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 22: Recommended Wire Size And Tightening Torque For Ups Input/Output Terminals

    Use copper wiring with at least 75°C rated insulation Neutral current calculated @ 1.73 of phase current. Note 1: Use a UL lug suitable for the wire size used. Note 2: Use tightening torque recommended by manufacturer of lug used. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 23: Power Connection Cable Routing

    4) Follow wire size and tightening torque recommendations provided in this manual. THE METAL OF A CONDUIT IS NOT AN ACCEPTABLE CAUTION GROUND Single Input UPS with input transformer. Shown with bottom cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 24 Dual Input UPS with input transformer. Shown with bottom cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 25 Single Input UPS with no transformers. Shown with bottom cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 26 Dual Input UPS with no transformers. Shown with bottom cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 27 Single Input UPS with input transformer. Shown with top cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 28 Dual Input UPS with input transformer. Shown with top cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 29 Single Input UPS with no transformers. Shown with top cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 30 Dual Input UPS with no transformers. Shown with top cable entry configuration. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 31: Dual Input Configuration

    Bypass jumpers are factory installed on bypass bus bars. Single Input Configuration Move wires from bypass bus bars to stand offs to configure for dual input. Dual Input Configuration 4200FA XT 80kVA Installation and Operation Manual...
  • Page 32: Recommended Wire Size And Tightening Torque Ups Control And Battery Interface

    USE MINIMUM 75° C COPPER WIRING TERMINAL (TERMINAL #) TIGHTENING TORQUE *UPS CONTROL CIRCUITS (1-18) 14-16 8 in-lbs. *BATTERY CONTROL CIRCUITS (3-6) 14-16 8 in-lbs. *Indicates Class 1 wiring method is to be used. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 33: Communication Interface

    1) Switches are shown in their inactive states (if battery voltage is low pin 7 will be connected to System Common). 2) Contacts are resistive loads rated at 30 VDC, 0.1 A (125 VAC, 3 A). 3) Pin 3 is not used. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 34: Ups Shutdown (Via Rs-232C)

    Remote Eye Cover on the front of the UPS (see Section 4 for location). This interface allows control of the UPS from a personal computer running special TOSHIBA software. The computer and the UPS are connected through a serial RS-232C communication port.
  • Page 35: Specifications

    4 – Continuous operation at -10% to -15% Vin requires EITHER derating the output capacity 15% OR decreasing the maximum Operating Temperature to 90 °F ( 32 °C). 5 – Continuous operation at -15% to -30% Vin requires derating the output capacity 30%. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 36: Specifications – 4200Fa 80Kva With Internal Transformer

    4 – Continuous operation at -10% to -15% Vin requires EITHER derating the output capacity 15% OR decreasing the maximum Operating Temperature to 90 °F ( 32 °C). 5 – Continuous operation at -15% to -30% Vin requires derating the output capacity 30%. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 37: Specifications - Efficiency And Thermal Loss At Different Loads

    UPS without internal transformer • UPS with Internal transformer (NOTE: The thermal values listed are representative only. Individual performance may be different due to variations in manufacture, transformer type, and transformer performance at various loads.) 4200FA XT 80kVA Installation and Operation Manual...
  • Page 38: Operating The Ups

    (see Section 6.11 Start-up Procedure). Static Power Flow Bypass MCCB Isolating Output Converter Inverter Power XFMR Input Power Charger/ Chopper External Batteries Power flow in circuit-bypass mode for the 4200FA 80 kVA UPS 4200FA XT 80kVA Installation and Operation Manual...
  • Page 39: Battery Backup Mode

    Ensure the UPS is set to BYPASS mode before switching the CAUTION external bypass from UPS to MAINTENANCE BYPASS. High transient currents may result if the external bypass is engaged while the UPS is in normal mode. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 40: Battery Backup Time And Discharge Process

    Battery Backup Time and Discharge Process The UPS system, when used in conjunction with a TOSHIBA designed Battery System, is designed to provide several minutes of back-up time for the 4200FA UPS (Refer to the Battery System Manual for back-up times). These times are valid for full-load operation. At half-load operation the batteries can provide approximately 2 times the specified value.
  • Page 41: Battery Recharging

    The following table shows the rated maximum and minimum battery voltages, and the charge current for each of the sizes for 75 °F (24 °C) operation. Rated Battery Voltages V float 324 VDC V min 216 VDC I charge 20.0 Amps 4200FA XT 80kVA Installation and Operation Manual...
  • Page 42: Front Panel Layout: 4-Line Lcd And Touchscreen

    STOP AC IN BATT FAULT RESET 4200FA ON LINE UNINTERUPTIBLE POWER SYSTEM Green light-emitting Red light-emitting 12-key Data entry keypad diodes (LED) diode (LED) (see Section 6.13) (see Section 6.8) (see Section 6.8) 4200FA XT 80kVA Installation and Operation Manual...
  • Page 43: Epo (Emergency Power Off) Function

    BUZZ STOP key (see Section 6.5 Front Panel Layout). Condition Audible pattern UPS in Battery Backup Mode (Battery Voltage 100-90%) UPS Low Battery (Battery Voltage < 90%) Overload .5 S .5 S .5 S .5 S Fault 4200FA XT 80kVA Installation and Operation Manual...
  • Page 44: User Notification Leds

    Fatal Communication Error Bypass Operation; UPS Fault (Display to Control Interface) AC IN AC IN ALL ON OR FLICKERING BATT BATT RAPIDLY FAULT FAULT Battery Back-up; (Battery Voltage Low) AC IN BATT ON (Blinking) FAULT 4200FA XT 80kVA Installation and Operation Manual...
  • Page 45: Lcd Functions

    DC Unbalanced DCOV DC Over-voltage EERR Main EEPROM error Overheat (internal) Output Overload IVUV Inverter Under-voltage IVOV Inverter Over-voltage 6.9.3 Line-3 System Messages Line–3 messages show load current information, and user selected instructions. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 46: Line-4 System Messages

    (abnormal) Note: Line-4 will be blank when the BATT key is pressed during battery backup mode with normal battery voltage. The # symbol signifies numerical values or other information supplied by the UPS. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 47: Initial Battery Charge

    2) Allow 24 hours for the batteries to charge and, upon completion, move the MCCB switch (see Section 4 for location) to off. 3) Repeat Initial Battery Charge procedure (a failure indicates battery replacement required). 4200FA XT 80kVA Installation and Operation Manual...
  • Page 48: Start-Up Procedure

    UPS FAULT (BYPASS ON) Note: UPS will not start when this (DESCRIPTION) message is displayed. PRESS DOWN TO DETAIL > ENTER FOR DETAILS Refer to Section 6.9.2 — Line-2 System Fault Messages for details. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 49: Shutdown Procedure

    Emergency Power Off activation trips the MCCB and power is removed from the UPS and to any connected loads (see Section 6.6 "EPO Function"). All LEDs are off and the LCD display will show the following message: - OUTPUT SHUT DOWN - OUTPUT VOLTAGE= 0V CURRENT=LOW/LOW/LOW% 4200FA XT 80kVA Installation and Operation Manual...
  • Page 50: Keypad Overview

    Up – Arrow: Press to scroll forward through display data values, or to scroll forward through menus (see section 6.14.5). Down-Arrow: Press to reverse scroll through display data values, or to reverse scroll through menus (see section 6.14.5). 4200FA XT 80kVA Installation and Operation Manual...
  • Page 51: Key Functions

    15% display reads: CURR=LOW. CURRENT Ib= 100% Ic= 100% The Output Line Voltages (phase-neutral, and phase to phase), Frequencies / Sync Mode, Inverter Output Power, and Power Factor may be monitored by pressing the DOWN/UP keys. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 52: Batt Key

    Press the F1+ ENTER keys at the same time to begin the battery test. The following system message is displayed: - BATTERY TEST - BATTERY VOLTAGE= 324V ## MINS ## SECS > PLEASE WAIT 4200FA XT 80kVA Installation and Operation Manual...
  • Page 53: Buzz Stop Key

    - DISPLAY ERROR - Note: If the error message persists MAIN COMM. ERROR contact the TOSHIBA Service Center. PRESS & HOLD RESET KEY Upon a successful Reset the Startup Screen appears followed by the Main Monitor. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 54: Menu Data Screens

    Press the Up/Down arrow keys to move the curser to any of the three buzzer volume levels. Press the ENTER key to accept the change or press the MENU key to discard the changes and return to the menu data screen. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 55: Settings For Display Duration

    Press the Up/Down arrow keys to toggle from RUN to SWITCH. Press the ENTER key to save the selection or press the MENU key to exit to the main menu and discard the change (Remote S/U option required). This function is available in the Bypass mode only. 4200FA XT 80kVA Installation and Operation Manual...
  • Page 56: Serial Com Station Address

    ±2 % change in the output voltage. Attempts to adjust this setting while the inverter is not running will result in the following error message: OUTPUT VOLT. ADJUST ADJUST PROHIBITED DATA CANNOT CHANGE > ∆/∇: PRV/NEXT SCREEN 4200FA XT 80kVA Installation and Operation Manual...
  • Page 57: Equalize Charge Mode Select

    6.15.7 Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1-800-231-1412 before using this option. DAMAGE to the battery system may occur if this option is used improperly. 6.15.8 Reset to Default Settings Press the MENU key to access the menu data screens. Press the Down arrow key to access...
  • Page 58: Overload Operation

    If the RUN/STOP key switch remains in the STOP position when the wait period of the UPS is complete the following screen will be displayed: - BYPASS OPERATION - OUTPUT VOLATAGE=###V CURRENT=100\100\100% DATE (DAY) TIME 4200FA XT 80kVA Installation and Operation Manual...
  • Page 59: Backup History & Fault History

    BATT DISCHARGE COUNT # TIMES > F1: FOR DETAILS >∆/∇: TO SCROLL Press the Up/Down arrow keys to display the Fault Count screen. TOTAL FAULT COUNT ## TIMES > F1: FOR DETAILS >∆/∇: TO SCROLL 4200FA XT 80kVA Installation and Operation Manual...
  • Page 60 FAULT HISTORY ( #) Date Time fault code >∆/∇: EXIT F1: NEXT Press the Up/Down arrow keys to return to the Fault Count screen. TOTAL FAULT COUNT ## TIMES > F1: FOR DETAILS >∆/∇: TO SCROLL 4200FA XT 80kVA Installation and Operation Manual...
  • Page 61: Ups Protection System

    Start is inhibited Bypass operation; chopper and inverter are stopped after Fault Audible Alarm Yes; continuous buzzer Visible Alarm RED fault lamp On Relay Contact Fault relay closed; bypass relay closed Alarm Auto-Retransfer 4200FA XT 80kVA Installation and Operation Manual...
  • Page 62: Preventive And Scheduled Maintenance / Part Replacement

    8.0 Preventive and Scheduled Maintenance / Part Replacement Preventive Maintenance TOSHIBA 4200FA Uninterruptible Power Systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
  • Page 63: External Dimensions / Shipping Weights

    9.0 External Dimensions / Shipping Weights External Dimensions 4200FA XT 80kVA Installation and Operation Manual...
  • Page 64: Shipping Dimensions

    2100 (953) 2200 (998) T42N3F800FAXXN 2300 (1043) 2400 (1089) T42F3D800FAXXN 2300 (1043) 2400 (1089) Cabinet Color All UPS cabinets are colored “White-Gray” Trimite C09079PA80123 Beige, Eggshell Texture (or Sherwin Williams HHT2-70055079 Beige Texture.) 4200FA XT 80kVA Installation and Operation Manual...
  • Page 65: Appendix A - Installation Planning Guide

    Professional Engineer within your local area for proper size selections. TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston, TX 77041 Telephone: 800.231.1412; 713.466.0277 Fax: 713.896.5212 Corporate Web Site: www.tic.toshiba.com Group Web Site: www.toshibaups.com 4200FA XT 80kVA Installation and Operation Manual...
  • Page 66 Per Phase / Neutral Breaker Size in Steel Conduit Vout Amps – Nom. (Max) Amps AWG or kcmil at 75º C Temp. Rating Feet 208/120 Wye 300 A (1) x 500 kcmil /(1) x 500 kcmil 4200FA XT 80kVA Installation and Operation Manual...
  • Page 68 INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Printed in the U.S.A.