HIMA HIMatrix F3 DIO 20/8 02 Manual
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HIMA HIMatrix F3 DIO 20/8 02 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F3 DIO 20/8 02 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 345 E

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Summary of Contents for HIMA HIMatrix F3 DIO 20/8 02

  • Page 1 HIMatrix Safety-Related Controller F3 DIO 20/8 02 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 345 E...
  • Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...

  • Page 3: Table Of Contents

    Product Data 3.5.1 Product Data F3 DIO 20/8 021 (-20 °C) 3.5.2 Product Data F3 DIO 20/8 023 3.5.3 Product Data F3 DIO 20/8 024 Certified HIMatrix F3 DIO 20/8 02 HI 800 345 E Rev. 2.00 Page 3 of 48...
  • Page 4 Table of Contents F3 DIO 20/8 02 Start-up Installation and Mounting 4.1.1 Connecting the Digital Inputs 4.1.1.1 Surges on Digital Inputs 4.1.2 Connecting the Digital Outputs 4.1.3 Cable Plugs 4.1.4 Mounting the F3 DIO 20/8 02 in Zone 2 Configuration Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs...

  • Page 5: Introduction

    F3 DIO 20/8 02 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    F3 DIO 20/8 02 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool.

  • Page 8: Operating Tips

    1 Introduction F3 DIO 20/8 02 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 48 HI 800 345 E Rev.

  • Page 9: Safety

    F3 DIO 20/8 02 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken.

  • Page 10: Residual Risk

    2 Safety F3 DIO 20/8 02 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from:  Faults related to engineering  Faults related to the user program  Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site.

  • Page 11: Product Description

    IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and EN 50129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The remote I/O is equipped with safety-related digital inputs and outputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description F3 DIO 20/8 02 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in accordance with the de-energized to trip principle. The device activates the FAULT LED.

  • Page 13: Safety-Related Digital Outputs

    (2-pole connection) to ensure that the internal protective circuit can function. Inductive loads may be connected with no free-wheeling diode on the actuator. However, HIMA strongly recommends connecting a protective diode directly to the actuator. HI 800 345 E Rev. 2.00...

  • Page 14: Reaction In The Event Of A Fault

    3 Product Description F3 DIO 20/8 02 3.1.2.1 Reaction in the Event of a Fault If the device detects a faulty signal on a digital output, the affected module output is set to the safe (de-energized) state using the safety switches. If a device fault occurs, all digital outputs are switched off.

  • Page 15: Equipment, Scope Of Delivery

    F3 DIO 20/8 02 3 Product Description Equipment, Scope of Delivery The following table specifies the available remote I/O variants: Designation Description F3 DIO 20/8 02 Remote I/O (20 digital inputs, 8 digital outputs), Operating temperature: 0...+60 °C, for ELOP II Factory programming tool F3 DIO 20/8 021 Remote I/O (20 digital inputs, 8 digital outputs), (-20 °C)

  • Page 16: Type Label

    3 Product Description F3 DIO 20/8 02 Type Label The type plate contains the following details:  Product name  Bar code (1D or 2D code)  Part no.  Production year  Hardware revision index (HW Rev.)  Firmware revision index (FW Rev.) ...

  • Page 17: Assembly

    F3 DIO 20/8 02 3 Product Description Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 20/8 02 Figure 5: Front View Digital Inputs Switch Safety-Related Processor System (CPU) Watchdog Digital Outputs Figure 6: Block Diagram HI 800 345 E Rev.

  • Page 18: Led Indicators

    3 Product Description F3 DIO 20/8 02 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows:  Operating voltage LED  System LEDs  Communication LEDs  I/O LEDs 3.4.1.1 Operating Voltage LED Color...

  • Page 19: Communication Leds

    F3 DIO 20/8 02 3 Product Description 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 20: Communication

    3 Product Description F3 DIO 20/8 02 3.4.2 Communication The remote I/O communicates with the associated controller via safeethernet. 3.4.2.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10BASE-T/100BASE-Tx, half and full duplex Auto negotiation Auto crossover IP address Freely configurable Subnet mask...

  • Page 21: Reset Key

    F3 DIO 20/8 02 3 Product Description 3.4.3 Reset Key The remote I/O is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the remote I/O does not match the PADT (PC), the connection can be established with a Route add entry on the PC.

  • Page 22: Product Data

    3 Product Description F3 DIO 20/8 02 Product Data General Response time ≥ 10 ms Ethernet interfaces 2 x RJ-45, 10BASE-T/100BASE-Tx with integrated switch Operating voltage 24 VDC, -15...+20 %, r ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2 Current input max.

  • Page 23: Product Data F3 Dio 20/8 021 (-20 °C)

    F3 DIO 20/8 02 3 Product Description 3.5.1 Product Data F3 DIO 20/8 021 (-20 °C) The F3 DIO 20/8 021 (-20 °C) model variant is intended for use at the extended temperature range of -20…+60 °C. The electronic components are coated with a protective lacquer. F3 DIO 20/8 021 Operating temperature -20...+60 °C...

  • Page 24: Table 17: Certificates

    3 Product Description F3 DIO 20/8 02 Certified HIMatrix F3 DIO 20/8 02 HIMatrix F3 DIO 20/8 02 EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN ISO 13849-1:2008 up to Cat. 4 und PL e UL Underwriters ANSI/UL 508, NFPA 70 –...

  • Page 25: Start-Up

    F3 DIO 20/8 02 4 Start-up Start-up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix system manual for compact systems.

  • Page 26: Surges On Digital Inputs

    4 Start-up F3 DIO 20/8 02 Terminal Designation Function (inputs) Sensor supply of the inputs 15...20 Digital input 17 Digital input 18 Digital input 19 Digital input 20 Ground Table 18: Terminal Assignment for the Digital Inputs 4.1.1.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level.

  • Page 27: Cable Plugs

    F3 DIO 20/8 02 4 Start-up 4.1.3 Cable Plugs Cable plugs attached to the pin headers of the devices are used to connect to the power supply and to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix devices and modules.

  • Page 28: Mounting The F3 Dio 20/8 02 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F3 DIO 20/8 02 has a power dissipation ranging between 9 W and 25 W.

  • Page 29: Configuration

    F3 DIO 20/8 02 4 Start-up Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware):  SILworX is required for CPU OS V7 and higher. ...

  • Page 30: Digital Inputs Of F3 Dio 20/8 02

    4 Start-up F3 DIO 20/8 02 4.3.2 Digital Inputs of F3 DIO 20/8 02 The following tables present the statuses and parameters for the input module (DI 20) in the same order as given in the Hardware Editor. 4.3.2.1 Tab: Module The Module tab contains the following system parameters: System parameter Data...

  • Page 31: Tab: Di 20: Channels

    F3 DIO 20/8 02 4 Start-up 4.3.2.2 Tab: DI 20: Channels The DI 20: Channels tab contains the following system parameters. System parameter Data Description type Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital input channels [BYTE] Coding Description...

  • Page 32: Digital Outputs Of F3 Dio 20/8 02

    4 Start-up F3 DIO 20/8 02 4.3.3 Digital Outputs of F3 DIO 20/8 02 The following tables present the statuses and parameters for the output module (DO 8) in the same order as given in the Hardware Editor. 4.3.3.1 Tab Module The Module tab contains the following system parameters: System parameter Data...

  • Page 33: Tab Do 8: Channels

    F3 DIO 20/8 02 4 Start-up 4.3.3.2 Tab DO 8: Channels The DO 8: Channels tab contains the following system parameters. System Data Description parameter type Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital output channels [BYTE] Coding Description...

  • Page 34: Configuration With Elop Ii Factory

    4 Start-up F3 DIO 20/8 02 Configuration with ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the system manual for compact systems or the online help for more details.

  • Page 35: Digital Inputs Of F3 Dio 20/8 02

    F3 DIO 20/8 02 4 Start-up 4.4.3 Digital Inputs of F3 DIO 20/8 02 System signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00A5 [165 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 36: Table 26: Elop Ii Factory - Digital Input System Signals

    4 Start-up F3 DIO 20/8 02 System signal Description DI Pulse Delay Waiting time for line control (detection of short-circuits or cross-circuits) [10E-6s] [UINT] SC/OC (SC = short-circuit, OC = open-circuit) Table 26: ELOP II Factory - Digital Input System Signals Page 36 of 48 HI 800 345 E Rev.

  • Page 37: Digital Outputs Of F3 Dio 20/8 02

    F3 DIO 20/8 02 4 Start-up 4.4.4 Digital Outputs of F3 DIO 20/8 02 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00B4 [180 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 38: Operation

    5 Operation F3 DIO 20/8 02 Operation The remote I/O can only operated together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device diagnostic history can also be read using the programming tool.

  • Page 39: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! The operating system is loaded using the programming tool.

  • Page 40: Decommissioning

    7 Decommissioning F3 DIO 20/8 02 Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 40 of 48 HI 800 345 E Rev. 2.00...

  • Page 41: Transport

    F3 DIO 20/8 02 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 42: Disposal

    F3 DIO 20/8 02 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 42 of 48...

  • Page 43: Appendix

    F3 DIO 20/8 02 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...

  • Page 44: Index Of Figures

    Appendix F3 DIO 20/8 02 Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Line Control Figure 3: Connection of Actuators to Digital Outputs Figure 4: Sample Type Label Figure 5: Front View Figure 6: Block Diagram Figure 7: Sample MAC Address Label Figure 8:...

  • Page 45: Index Of Tables

    F3 DIO 20/8 02 Appendix Index of Tables Table 1: Programming Tools for HIMatrix Remote I/Os Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Available Variants Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs...

  • Page 46: Index

    Appendix F3 DIO 20/8 02 Index block diagram..........17 reset key............. 21 diagnosis.............38 safeethernet ..........20 fault reaction safety function ..........11 digital inputs ..........12 specifications..........22 digital outputs ..........14 SRS ............15 front view.............17 surge ............26 line control...........12 Page 46 of 48 HI 800 345 E Rev.
  • Page 48 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)

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