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Summary of Contents for HIMA HIMatrix F3 AIO 8/4 01
- Page 1 HIMatrix Safety-Related Controller F3 AIO 8/4 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 161 E...
- Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...
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Page 3: Table Of Contents
Product Data F3 AIO 8/4 011 (-20 °C) 3.6.2 Product Data F3 AIO 8/4 012 (subsea / -20 °C) 3.6.3 Product Data F3 AIO 8/4 014 Certified HIMatrix F3 AIO 8/4 01 Start-up Installation and Mounting 4.1.1 Connecting the Analog Inputs HI 800 161 E Rev. - Page 4 Table of Contents F3 AIO 8/4 01 4.1.1.1 Shunt Adapter 4.1.2 Connecting the Analog Outputs 4.1.3 Cable Plugs 4.1.4 Mounting the F3 AIO 8/4 01 in Zone 2 Configuration Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs 4.3.2 Analog Inputs F3 AIO 8/4 01 4.3.2.1...
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Page 5: Introduction
F3 AIO 8/4 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. -
Page 6: Target Audience
HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 7: Formatting Conventions
F3 AIO 8/4 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. -
Page 8: Operating Tips
1 Introduction F3 AIO 8/4 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 56 HI 800 161 E Rev. -
Page 9: Safety
F3 AIO 8/4 01 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken. -
Page 10: Residual Risk
2 Safety F3 AIO 8/4 01 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from: Faults related to engineering Faults related to the user program Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. -
Page 11: Product Description
IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and EN 50129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The remote I/O is equipped with safety-related analog inputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet. -
Page 12: Reaction In The Event Of A Fault
3 Product Description F3 AIO 8/4 01 If an open-circuit occurs during voltage measurement (the line is not monitored), any input signals are processed on the high-resistance inputs. The value resulting from this fluctuating input voltage is not reliable; with voltage inputs, the channels must be terminated with a 10 k resistor. -
Page 13: Table 6: Examples Of Line Monitoring - Voltage Values
F3 AIO 8/4 01 3 Product Description Circuitry: Series Resistor (R Field Clamp Terminal series resistor Field Clamp Terminal Series Resistor (R diode Solenoid Valve 8 W, 24 VDC Shunt (R shunt Figure 1: Circuitry for Line Monitoring Line monitoring range (short-circuits and open-circuits) Protective circuit with short-circuit Examples of how to configure line monitoring for the digital output DO (circuit with solenoid valve 8 W 24 VDC):... -
Page 14: Table 7: Voltage Values With Line Monitoring Of Do
3 Product Description F3 AIO 8/4 01 Measured values for voltage on AI with line monitoring of DO Voltage drop Voltage drop Voltage drop Values for AI (with FSx000 resolution) series resistor solenoid valve shunt FS1000 FS2000 Output DO False or 0 (output DO is deactivated;... -
Page 15: Table 8: Example Of Short-Circuit
F3 AIO 8/4 01 3 Product Description 2. Short-Circuit: An short-circuit within the actuator circuitry (including the actuator) results in a high voltage drop ( output voltage of DO) through the shunt, which causes the short-circuit to be detected (maximum resolution of AI, see Table 7). The overvoltage protection of the analog inputs is activated at approximately 15 V. - Page 16 3 Product Description F3 AIO 8/4 01 The current through the Z-diode should be limited to 20 mA (specification of the Z-diode). This results in a minimum value for the series resistor of: = 14.8 V / 20 mA = 740 diode The value for R can be set to 1 K.
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Page 17: Analog Outputs
F3 AIO 8/4 01 3 Product Description Analog Outputs The remote I/O is equipped with 4 analog outputs. These outputs are not safety-related, but all together they can be shut down safely thanks to the configuration in the user program. To achieve SIL 3, the output values must be read back via safety-related analog inputs and evaluated in the user program. -
Page 18: Equipment, Scope Of Delivery
3 Product Description F3 AIO 8/4 01 Equipment, Scope of Delivery The following table specifies the available remote I/O variants: Designation Description F3 AIO 8/4 01 Remote I/O (8 analog inputs, 4 non-safety-related analog outputs), Operating temperature: 0...+60 °C, for ELOP II Factory programming tool F3 AIO 8/4 011 Remote I/O (8 analog inputs, 4 non-safety-related analog outputs), (-20 °C) -
Page 19: Ip Address And System Id (Srs)
F3 AIO 8/4 01 3 Product Description 3.3.1 IP Address and System ID (SRS) A transparent label is delivered with the device to allow one to note the IP address and the system ID (SRS for system rack slot) after a change. IP___.___.___.___SRS____.__.__ Default value for IP address: 192.168.0.99... -
Page 20: Structure
3 Product Description F3 AIO 8/4 01 Structure This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 8/4 01 Figure 4: Front View 8 Analog Inputs Watchdog Safety-Related Processor System (CPU) 4 Analog Outputs Switch Figure 5: Block Diagram... -
Page 21: Led Indicators
F3 AIO 8/4 01 3 Product Description 3.5.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows: Operating voltage LED System LEDs Communication LEDs 3.5.1.1 Operating Voltage LED Color Status Description... -
Page 22: Communication Leds
3 Product Description F3 AIO 8/4 01 3.5.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking... -
Page 23: Network Ports Used For Ethernet Communication
F3 AIO 8/4 01 3 Product Description 3.5.2.2 Network Ports Used for Ethernet Communication UDP ports 8000 Programming and operation with the programing tool 8001 Configuration of the remote I/O using the PES (ELOP II Factory) 8004 Configuration of the remote I/O using the PES (SILworX) 6010 safeethernet SNTP (time synchronization between PES and remote I/O, PES and external... -
Page 24: Product Data
3 Product Description F3 AIO 8/4 01 Product Data General Response time ≥ 20 ms Ethernet interfaces 2 x RJ-45, 10BASE-T/100BASE-Tx with integrated switch Operating voltage 24 VDC, -15...+20 %, r ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2 Current input max. -
Page 25: Product Data F3 Aio 8/4 011 (-20 °C)
F3 AIO 8/4 01 3 Product Description Supply outputs Number of supply outputs Nominal voltages 8.2 VDC / 26 VDC, switchable Tolerance 5 % Safely monitored limits Range: 8.2 V 7.6...8.8 V, (tolerance range: 7.3...9.1 V) Range 26 V 24.3...27.7 V, (tolerance range: 24.0...28.0 V) Current limiting >... -
Page 26: Table 21: Product Data F3 Aio 8/4 012 (Subsea / -20 °C)
3 Product Description F3 AIO 8/4 01 F3 AIO 8/4 012 Housing material V2A stainless steel Operating temperature -20...+60 °C ISO 13628-6: 2006 Shock and vibration tests according to Level Q1 and Q2. Random vibration test, ESS (Environmental stress screening) Max. -
Page 27: Product Data F3 Aio 8/4 014
F3 AIO 8/4 01 3 Product Description Figure 8: Aluminum Plate with Dimensions 3.6.3 Product Data F3 AIO 8/4 014 The F3 AIO 8/4 014 model variant is intended for use in railway applications. The electronic components are coated with a protective lacquer. F3 AIO 8/4 014 Operating temperature -25…+70 °C (temperature class T1) -
Page 28: Certified Himatrix F3 Aio 8/4
Railway applications EN 50126: 1999 up to SIL 4 EN 50128: 2001 up to SIL 4 EN 50129: 2003 up to SIL 4 Table 23: Certified HIMatrix F3 AIO 8/4 01 Page 28 of 56 HI 800 161 E Rev. 2.00... -
Page 29: Start-Up
F3 AIO 8/4 01 4 Start-up Start-up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail or a mounting plate in case of the F3 AIO 8/4 012. -
Page 30: Shunt Adapter
4 Start-up F3 AIO 8/4 01 4.1.1.1 Shunt Adapter The shunt adapter is a plug-in module for the analog inputs of the safety-related remote I/O F3 AIO 8/4 01. Five variants are available: Model Equipment 250 shunt Z 7301 Z 7302 500 ... -
Page 31: Cable Plugs
F3 AIO 8/4 01 4 Start-up 4.1.3 Cable Plugs Cable plugs attached to the pin headers of the devices are used to connect to the power supply and to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix devices and modules. -
Page 32: Mounting The F3 Aio 8/4 01 In Zone 2
F3 AIO 8/4 01 is 18 W at maximum. 3. Protect the HIMatrix F3 AIO 8/4 01 with a 10 A time-lag fuse. The 24 VDC power must come from a power supply unit with safe isolation. Use power supply units of type PELV or SELV only. -
Page 33: Configuration
F3 AIO 8/4 01 4 Start-up Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): SILworX is required for CPU OS V7 and higher. ... -
Page 34: Tab Module
4 Start-up F3 AIO 8/4 01 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter Data type Description AI.Error Code WORD Error codes for all analog inputs Coding Description 0x0001 Module fault 0x0004 Time monitoring of conversion faulty 0x0008 FTT test: Walking bit of data bus faulty 0x0010... -
Page 35: Tab Ai 8: Channels
F3 AIO 8/4 01 4 Start-up System parameter Data type Description Transmitter Voltage[01] USINT Switching of the transmitter supply for each group: 1 = 8.2 V 2 = 26.0 V Table 29: SILworX - System Parameters for Analog Inputs, Module Tab 4.3.2.2 Tab AI 8: Channels The AI 8: Channels tab contains the following system variables. -
Page 36: Analog Outputs F3 Aio 8/4 01
4 Start-up F3 AIO 8/4 01 4.3.3 Analog Outputs F3 AIO 8/4 01 The following tables present the statuses and parameters for the output module (AO 4) in the same order as given in the Hardware Editor. 4.3.3.1 Tab Module The Module tab contains the following system parameters: System parameter Data... -
Page 37: Tab Ao 4: Channels
F3 AIO 8/4 01 4 Start-up 4.3.3.2 Tab AO 4: Channels The AO 4: Channels tab contains the following system parameters: System Data Description parameter type BYTE Error codes for the analog output channels -> Error Code [BYTE] Coding Description 0x01 Fault in the analog output unit 0x80... -
Page 38: Analog Inputs F3 Aio 8/4 01
4 Start-up F3 AIO 8/4 01 4.4.3 Analog Inputs F3 AIO 8/4 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x001E [30 Mod. Error Code Module error code [WORD] Coding Description 0x0000... -
Page 39: Table 33: Elop Ii Factory - System Signals For The Analog Inputs
F3 AIO 8/4 01 4 Start-up System signal Description Transmitter Switching of the transmitter supply for each group: Voltage[01] [USINT] 1 = 8.2 V 2 = 26.0 V Error codes for the transmitter unit Transmitter. Error Code [WORD] Coding Description 0x0001 Fault in the transmitter supply 0x0400... -
Page 40: Analog Outputs F3 Aio 8/4 01
4 Start-up F3 AIO 8/4 01 4.4.4 Analog Outputs F3 AIO 8/4 01 System signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x0069 [105 Mod. Error Code Module error code [WORD] Coding Description 0x0000... -
Page 41: Connection Variants
F3 AIO 8/4 01 4 Start-up Connection Variants This chapter describes the permissible wiring of the remote I/O in safety-related applications. Only the connection variants specified here are permitted for SIL 3 applications. 4.5.1 Connecting Proximity Switches Proximity switches are connected to the analog inputs using the Z 7309 shunt adapter, see Figure 10. -
Page 42: Table 35: Thresholds For The Inputs With Proximity Switches
4 Start-up F3 AIO 8/4 01 NOTE Overload, failure due to improperly set voltage (8.2 V / 26 V)! Failure to comply with these instructions can damage the electronic components. Prior to start-up, set the Transmitter Supply[01] system parameter to 1 (8.2 V). If the shunt adapter has been overloaded, it must be replaced. -
Page 43: Connecting Wired Mechanical Contacts
F3 AIO 8/4 01 4 Start-up 4.5.2 Connecting Wired Mechanical Contacts Wired mechanical contacts are connected as described in Figure 11 and Figure 12. Wired mechanical contacts are connected to the analog inputs using the Z 7308 shunt adapter. The shunt adapter protects the analog inputs against overvoltage and short-circuits from the field zone. -
Page 44: Wired Mechanical Contacts With Resistance Values Of 2.1 Kω And 22 Kω
Wired Mechanical Contacts with Resistance Values of 2.1 kΩ and 22 kΩ A BARTEC resistive coupling element ( , HIMA part no. 88 0007829) is connected upstream to the mechanical contact and connected to the analog inputs using the Z 7308 shunt adapter, see Figure 12. -
Page 45: Operation
F3 AIO 8/4 01 5 Operation Operation The remote I/O can only operated together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.5.1. The device diagnostic history can also be read using the programming tool. -
Page 46: Maintenance
6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! The operating system is loaded using the programming tool. -
Page 47: Decommissioning
F3 AIO 8/4 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 161 E Rev. 2.00 Page 47 of 56... -
Page 48: Transport
8 Transport F3 AIO 8/4 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport. -
Page 49: Disposal
9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 161 E Rev. 2.00... - Page 50 9 Disposal F3 AIO 8/4 01 Page 50 of 56 HI 800 161 E Rev. 2.00...
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Page 51: Appendix
F3 AIO 8/4 01 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge... -
Page 52: Index Of Figures
Appendix F3 AIO 8/4 01 Index of Figures Figure 1: Circuitry for Line Monitoring Figure 2: Application Example for Safety-Related Analog Outputs Figure 3: Sample Type Label Figure 4: Front View Figure 5: Block Diagram Figure 6: Sample MAC Address Label Figure 7: HIMatrix F3 AIO 8/4 012 with Aluminum Plate Figure 8:... -
Page 53: Index Of Tables
Table 21: Product Data F3 AIO 8/4 012 (subsea / -20 °C) Table 22: Product Data of F3 AIO 8/4 014 Table 23: Certified HIMatrix F3 AIO 8/4 01 Table 24: Terminal Assignment for the Analog Inputs Table 25: Shunt Adapter... -
Page 54: Index
Appendix F3 AIO 8/4 01 Index block diagram..........20 reset key............. 23 diagnosis.............45 safeethernet ..........22 fault reaction safety function ..........11 analog Inputs...........12 specifications..........24 front view.............20 SRS ............19 Page 54 of 56 HI 800 161 E Rev. 2.00... - Page 56 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)
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