HIMA HIMatrix F3 DIO 20/8 02 Manual
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HIMA HIMatrix F3 DIO 20/8 02 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F3 DIO 20/8 02 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.01
HI 800 345 E

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Summary of Contents for HIMA HIMatrix F3 DIO 20/8 02

  • Page 1 HIMatrix Safety-Related Controller F3 DIO 20/8 02 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.01 HI 800 345 E...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    Network Ports Used for Ethernet Communication ..........21 3.4.3 Reset Key ......................22 Product Data......................23 3.5.1 Product Data of F3 DIO 20/8 02 021 (-20 °C)............24 Certified HIMatrix F3 DIO 20/8 02................ 24 HI 800 345 E Rev. 1.01 Page 3 of 48...
  • Page 4 Table of Contents F3 DIO 20/8 02 Start-Up ..............25 Installation and Mounting ..................25 4.1.1 Connection of the Digital Inputs................25 4.1.1.1 Surges on Digital Inputs ..................26 4.1.2 Connecting the Digital Outputs................26 4.1.3 Mounting the F3 DIO 20/8 02 in Zone 2 ..............27 Configuration ......................

  • Page 5: Introduction

    F3 DIO 20/8 02 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    F3 DIO 20/8 02 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...

  • Page 8: Operating Tips

    1 Introduction F3 DIO 20/8 02 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 48 HI 800 345 E Rev.

  • Page 9: Safety

    F3 DIO 20/8 02 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.

  • Page 10: Residual Risk

    2 Safety F3 DIO 20/8 02 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.If a device or a module fails, the site adopts the safe state.

  • Page 11: Product Description

    61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The remote I/O is equipped with safety-related digital inputs and outputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description F3 DIO 20/8 02 For the external wiring and the connection of sensors, apply the de-energized-to-trip principle. Thus, if a fault occurs, the input signals adopt a de-energized, safe state (low level). An external wire is not monitored, but an open-circuit is considered as safe low level. 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in...

  • Page 13: Safety-Related Digital Outputs

    (2-pole connection) to ensure that the internal protective circuit can function. Inductive loads may be connected with no free-wheeling diode on the actuator. However, HIMA strongly recommends connecting a protective diode directly to the actuator. HI 800 345 E Rev. 1.01 Page 13 of 48...

  • Page 14: Reaction In The Event Of A Fault

    3 Product Description F3 DIO 20/8 02 3.1.2.1 Reaction in the Event of a Fault If the device detects a faulty signal on a digital output, the affected module output is set to the safe (de-energized) state using the safety switches. If a fault in the device occurs, all digital outputs are switched off.

  • Page 15: Equipment, Scope Of Delivery

    F3 DIO 20/8 02 3 Product Description Equipment, Scope of Delivery The available components and their part numbers are listed below: Designation Description Part no. F3 DIO 20/8 02 Remote I/O with 20 digital inputs and 8 98 2200404 digital outputs. Operating temperature 0...+60 °C, for ELOP II Factory programming tool F3 DIO 20/8 021...

  • Page 16: Type Label

    3 Product Description F3 DIO 20/8 02 Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) Operating voltage Mark of conformity Figure 4: Sample Type Label...

  • Page 17: Assembly

    F3 DIO 20/8 02 3 Product Description Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 20/8 02 Figure 5: Front View Digital Inputs Watchdog Safety-Related Processor System Digital Outputs Switch Figure 6: Block Diagram HI 800 345 E Rev.

  • Page 18: Led Indicators

    3 Product Description F3 DIO 20/8 02 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows: Operating Voltage LED System LEDs Communication LED I/O LEDs 3.4.1.1 Operating Voltage LED Color Status Description...

  • Page 19: System Leds

    F3 DIO 20/8 02 3 Product Description 3.4.1.2 System LEDs While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being executed (not with remote I/Os). Blinking Device in STOP A new operating system is being loaded.

  • Page 20: Communication Leds

    3 Product Description F3 DIO 20/8 02 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 21: Communication

    F3 DIO 20/8 02 3 Product Description 3.4.2 Communication The remote I/O communicates with the associated controller via safeethernet. 3.4.2.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10/100/Base-T, half and full duplex Auto negotiation Auto crossover Connection socket RJ-45 IP address...

  • Page 22: Reset Key

    3 Product Description F3 DIO 20/8 02 3.4.3 Reset Key The remote I/O is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the remote I/O does not match the PADT (PC), the connection can be established with a Route add entry on the PC.

  • Page 23: Product Data

    F3 DIO 20/8 02 3 Product Description Product Data General Response time ≥ 10 ms Interfaces: Ethernet 2 x RJ-45, 10/100BaseT (with 100 Mbit/s) with integrated switch Operating voltage 24 VDC, -15 %...+20 %, w ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2.

  • Page 24: Product Data Of F3 Dio 20/8 02 021 (-20 °C)

    Operating temperature -20 °C...+60 °C Weight 1.2 kg Table 14: Product Data of F3 DIO 20/8 021 Certified HIMatrix F3 DIO 20/8 02 HIMatrix F3 DIO 20/8 02 EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN 954-1:1996 up to Cat.

  • Page 25: Start-Up

    F3 DIO 20/8 02 4 Start-Up Start-Up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix System Manual for Compact Systems.

  • Page 26: Surges On Digital Inputs

    4 Start-Up F3 DIO 20/8 02 4.1.1.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1.

  • Page 27: Mounting The F3 Dio 20/8 02 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F3 DIO 20/8 02 has a power dissipation ranging between 9 W and 25 W.

  • Page 28: Configuration

    4 Start-Up F3 DIO 20/8 02 Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.

  • Page 29: Digital Inputs Of F3 Dio 20/8 02

    F3 DIO 20/8 02 4 Start-Up 4.3.2 Digital Inputs of F3 DIO 20/8 02 The following tables present the statuses and parameters for the input module (DI 20) in the same order as given in the Hardware Editor. 4.3.2.1 Module Tab The Module tab contains the following system parameters.

  • Page 30: Do 20: Channels Tab

    4 Start-Up F3 DIO 20/8 02 4.3.2.2 DO 20: Channels Tab The DI 20: Channels tab contains the following system parameters. System parameter Data Description type Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital input channels [BYTE] Coding Description...

  • Page 31: Digital Outputs Of F3 Dio 20/8 02

    F3 DIO 20/8 02 4 Start-Up 4.3.3 Digital Outputs of F3 DIO 20/8 02 The following tables present the statuses and parameters for the output module (DO 8) in the same order as given in the Hardware Editor. 4.3.3.1 Module Tab The Module tab contains the following system parameters.

  • Page 32: Do 8: Channels Tab

    4 Start-Up F3 DIO 20/8 02 4.3.3.2 DO 8: Channels Tab The DO 8: Channels tab contains the following system parameters. System Data Description parameter type Channel no. Channel number, defined by default -> Error BYTE Error codes for the digital output channels Code [BYTE] Coding Description...

  • Page 33: Configuring A Remote I/O Using Elop Ii Factory

    F3 DIO 20/8 02 4 Start-Up Configuring a Remote I/O Using ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the System Manual for Compact Controller or the online help for more details.

  • Page 34: Digital Inputs Of F3 Dio 20/8 02

    4 Start-Up F3 DIO 20/8 02 4.4.3 Digital Inputs of F3 DIO 20/8 02 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00A5 [165 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 35: Table 22: Elop Ii Factory - Digital Input System Signals

    F3 DIO 20/8 02 4 Start-Up System Signal Description DI Pulse Delay Waiting time for line control (detection of short-circuits or cross-circuits) (10E-6s) [UINT] LS/LB (LS = short-circuit, LB = open-circuit) Table 22: ELOP II Factory - Digital Input System Signals HI 800 345 E Rev.

  • Page 36: Digital Outputs Of F3 Dio 20/8 02

    4 Start-Up F3 DIO 20/8 02 4.4.4 Digital Outputs of F3 DIO 20/8 02 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00B4 [180 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 37: Operation

    F3 DIO 20/8 02 5 Operation Operation The remote I/O can only operate together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device's diagnostic history can also be read using the programming tool.

  • Page 38: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.

  • Page 39: Decommissioning

    F3 DIO 20/8 02 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 345 E Rev. 1.01 Page 39 of 48...

  • Page 40: Transport

    8 Transport F3 DIO 20/8 02 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.

  • Page 41: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 345 E Rev. 1.01...
  • Page 42 9 Disposal F3 DIO 20/8 02 Page 42 of 48 HI 800 345 E Rev. 1.01...

  • Page 43: Appendix

    F3 DIO 20/8 02 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 44: Index Of Figures

    Appendix F3 DIO 20/8 02 Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Line Control Figure 3: Connection of Actuators to Digital Outputs Figure 4: Sample Type Label Figure 5: Front View Figure 6: Block Diagram Figure 7: Sample MAC Address Label Figure 8:...

  • Page 45: Index Of Tables

    F3 DIO 20/8 02 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs Table 9: Ethernet Interfaces Properties...

  • Page 46: Index

    Appendix F3 DIO 20/8 02 Index diagnosis..........37 reset key ..........22 fault reaction safeethernet..........21 digital inputs .........12 specifications ........... 23 digital outputs ........14 SRS ............15 line control..........12, 14 surge............26 part number..........15 Page 46 of 48 HI 800 345 E Rev. 1.01...
  • Page 48 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1025)

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