Samson 611 Mounting And Operating Instructions
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Samson 611 Mounting And Operating Instructions

Samson 611 Mounting And Operating Instructions

Electropneumatic converter for direct current signals
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EB 6116 EN
Translation of original instructions
Type 6116 Electropneumatic Converter for Direct Current Signals
Edition August 2018

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Summary of Contents for Samson 611

  • Page 1 EB 6116 EN Translation of original instructions Type 6116 Electropneumatic Converter for Direct Current Signals Edition August 2018...
  • Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.

  • Page 3: Table Of Contents

    Contents Safety instructions and measures ..............5 Notes on possible severe personal injury ............7 Notes on possible personal injury ..............8 Notes on possible property damage ..............8 Markings on the device .................9 Nameplate ....................9 Article code ....................10 Design and principle of operation ..............12 Versions ......................14 Technical data .....................16 Accessories ....................23...
  • Page 4 Contents Maintenance ....................37 Cleaning the restrictor ..................37 Cleaning pneumatic connections ..............37 Servicing explosion-protected devices ............38 Malfunctions ....................39 Decommissioning and removal ..............41 Removing the i/p converters .................41 Disposal ......................41 Annex......................41 10.1 After-sales service ..................41 10.2 Certificates ....................41 EB 6116 EN...

  • Page 5: Safety Instructions And Measures

    Therefore, operators must ensure that the device is only used in operating conditions that meet the specifications used for sizing the device at the ordering stage. In case operators intend to use the device in other applications or conditions than specified, contact SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors.
  • Page 6 Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications of the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.

  • Page 7: Notes On Possible Severe Personal Injury

    Safety instructions and measures For electrical installation, observe the relevant electrotechnical regulations and the accident prevention regulations that apply in the country of use. In Germany, these are the VDE regulations and the accident prevention regulations of the employers’ liability insurance. For installation in hazardous areas, observe the relevant standards that apply in the country of use. Standard applicable in Germany: EN 60079-14 (VDE 0165, Part 1) Explosive Atmospheres – Electrical Installations Design, Selection and Erection.

  • Page 8: Notes On Possible Personal Injury

    Safety instructions and measures 1.2 Notes on possible personal injury WARNING The i/p converter poses no hazard with possible personal injury. Î Check with the plant operator for details on possible personal injury which could be caused by the plant and ambient conditions (e.g. process medium, tempera- ture).

  • Page 9: Markings On The Device

    Explosion protection Supply Model 6116 - specifications Var.-ID Input signal (electric) See technical data for ambient temperature Serial no. Output signal (pneumatic) SAMSON AG D-60314 Frankfurt Made in Germany Supply pressure Model no. Configuration ID SAMSON 6116-… i/p Converter Input Output...

  • Page 10: Article Code

    Markings on the device 2.2 Article code Order no. Type 6116- Explosion Without protection ATEX II 2G Ex ia IIC T6 Gb  1) 2) ATEX II 2G Ex d IIC T6; II 2G Ex d IIC T6/T5/T4 Gb  3) 0 1…5 0…3  5) 12) Class I, Groups B, C, D; Class II, Groups E, F, G; Class III; Type 4 Enclosure Class I, II, III; Div. 1, Groups B, C, D, E, F, G;  5) 12) Class I, Div. 2, Groups B, C, D; Class II, Div. 2, Groups F, G; Class III; Type 4X Enclosure Ex ia IIC T6; Class I, Zone 0:  1) Class I, Div. 1, Groups A, B, C, D;...
  • Page 11 Markings on the device Order no. Type 6116- Direc- Increasing/increasing tion of Increasing/decreasing action Electrical ½ - 14 NPT connection M20x1.5 Pneumatic Positioner attachment (without booster) 0 6 0 0 0 0 connection ¼ -18 NPT ISO-228/1 - G ¼ 0 0 0 Degree of Without (vent for positioner attachment) 0 6 0 protection IP 54...

  • Page 12: Design And Principle Of Operation

    Design and principle of operation 3 Design and principle of oper- (7). The supply air (9) flows to the bottom chamber of the volume booster (8) and a ation certain amount of air determined by the dia- The Type 6116 i/p Converter is used to con- phragm position flows past the sleeve (8.5) vert a direct current input signal into a pneu- and leaves through the output (OUTPUT 36).
  • Page 13 Design and principle of operation Type 6109/6112 i/p Module ZERO SPAN EXHAUST OUTPUT 36 SUPPLY 8 GAUGE (36) Balance beam Plunger coil Permanent magnet Zero point and span adjusters (only in version with electronics) Slide switch for switch-off electronics (only in version with electronics) Flapper plate Nozzle Volume booster...

  • Page 14: Versions

    Design and principle of operation If the characteristic line does not pass Versions for hazardous areas through zero (e.g. for an allocated output − Type 6116-1... Ex i acc. to ATEX and signal from 0.8 to 2.7 bar), the pneumatic GOST (EAC) output is vented to a remaining pressure of − Type 6116-2... Ex d acc. to ATEX, IEC approx. 0.3 bar when the switch-off elec- and GOST (EAC) tronics are activated. −...
  • Page 15 − AS-interface connection with Type 6150 Slave − Voltage input (e.g. 0 to 10 V) with Type 6151 u/i Module − Electropneumatic converter without booster or switch-off electronics: Converters can be combined with SAMSON Type 3760, Type 3766-000 (model index .02 and higher) and Type 4765 Pneumatic Positioners. See section 5.5. − Type 6116-xx060111000xxxx for attachment to p/p positioners (½ NPT connection) −...

  • Page 16: Technical Data

    Design and principle of operation 3.2 Technical data Type 6116-0 No explosion protection With explosion protection Types 6116-1/-2/-3/-4/-5/-6/-7 4 to 20 mA, other signals on request Input Minimum current >3.6 mA, load impedance ≤6 V (corresponding to 300 Ω at 20 mA) Versions with explosion protection: load impedance 7 V (corresponding to 350 Ω at 20 mA) Versions without switch-off electronics: R = 200 Ω ± 7.5 % 0.2 to 1 bar (3 to 15 psi) (Type 6109 i/p Converter Module) Output 0.4 to 2 bar (6 to 30 psi) (Type 6112 i/p Converter Module) Special ranges adjustable according to customer specifications: Output range = Initial value Span ∆p with Type 6112 i/p Module 0.1 to 0.4 bar 0.75 to 1.0 bar Module A...
  • Page 17 Design and principle of operation Dynamic response Limiting frequency 5.3 Hz Phase shift –130° Max. 3.5 % depending on attachment: ±1 % in horizontal position (Type 6109) Variable position Max. 1 % depending on attachment: ±0.3 % in horizontal position (Type 6112) Ambient conditions, degree of protection, compliance and weights Storage temperature –45 to +80 °C Ambient temperature With Type 6109 –30 to +70 °C ; –30 to +60 °C With Type 6112 –40 to +70 °C ; –40 to +60 °C 6) 7) 1) 7) Degree of protection IP 54 , IP 65 , NEMA 4...
  • Page 18 Design and principle of operation Table 1: Summary of explosion protection approvals Type Certification Type of protection/comments Number PTB 02 ATEX 2199 EC type exam- II 2G Ex ia IIC T6 Gb Date 2003-03-07 ination certificate On request Number PTB 98 ATEX 1024 X EC type exam- II 2G Ex d IIC T6 Date 2002-07-03 ination certificate Number BVS 14 ATEX E 104 X EC type exam- II 2G Ex d IIC T6/T5/T4 Gb Date 2014-06-27...
  • Page 19 Design and principle of operation Type Certification Type of protection/comments KCS Korea On request Number IECEx TSA 05.0015 IECEx Ex d IIC T6/T4 Date 2005-04-22 Number IECEx TSA 05.0008X IECEx Ex ia IIC T6; Ex nA IIC T6 Date 2005-04-04 Number TC 13622 Date 2017-05-20 Ex d IIC T6 Valid until 2020-05-19 EB 6116 EN...
  • Page 20 Design and principle of operation Wall and pipe mounting · Order no. 1400-6216 Ø40 Pressure gauge 118.4 SUPPLY EXHAUST (venting) IP 65 OUTPUT EXHAUST (venting) IP 65 OUTPUT M20x1.5 or ½-14 NPT Cable gland Wall mounting for electrical connection Ø 2" pipe Clamp for attachment to 2“ pipe Wall mounting SUPPLY...
  • Page 21 Design and principle of operation Attachment to version with cast yoke or rod-type yoke Attachment to a valve with cast yoke Order no.: 1400-6217 SUPPLY ¼-18 NPT or G ¼ Attachment to a valve with rod- type yoke Order no.: 1400-6218 Fig. 7: Dimensional drawings of versions with cast yoke or rod-type yoke EB 6116 EN...
  • Page 22 Design and principle of operation Type 6116-xx06011x000xxxx without booster for positioner attachment Attachment according to NAMUR with Type 4765/3760 Combined with Type 3766-000 Positioner Accessories order numbers Accessories order no.: 1400-6227 Type 4765: 1400-6223 Type 3760: 1400-6224 Fig. 8: Dimensional drawings of positioner attachment Rear view without mounting parts Rear view with booster Restrictor Restrictor...

  • Page 23: Accessories

    Design and principle of operation 3.3 Accessories Table 2: Mounting accessories Spare parts/accessories Order no. Wall and pipe mounting 1400-6216 Mounting bracket (1.4301) for wall mounting 1400-7432 Mounting unit for Type 6116 in various versions M6116 Attachment to Type 3766 1400-6227  1) Attachment to Type 4765 1400-6223  1) Attachment to Type 3760 1400-6224  1) Mounting on cast yoke according to NAMUR 1400-6217 Mounting on rod-type yoke according to NAMUR 1400-6218...
  • Page 24 Design and principle of operation Table 3: Accessories for subsequent pressure gauge mounting Pressure gauge Order no. Pressure gauge: 0.2 to 1.2 bar pressure range 0080-0185 Pressure gauge: 0 to 6 bar pressure range 0080-0186 Pressure gauge: 0 to 10 bar pressure range 8520-0032 Pressure gauge: pressure range 0 to 0.6 MPa/0 to 6 kg/cm² 0800-0204 For all pressure gauges: screw fitting 0250-1090 Table 4: Accessories for positioner attachment Positioner Mounting instructions Order no. Type 3766-00 (model index .02 and Direct attachment to the positioner 1400-6227 higher) according to Fig. 13 (for positioner with...

  • Page 25: Measures For Preparation

    1. Check the scope of delivery. Compare storage. the shipment received with the delivery Î Observe the storage instructions. note. Î Contact SAMSON in case of different 2. Check the shipment for transportation storage conditions. damage. Report any damage to SAMSON and the forwarding agent Storage instructions (refer to delivery note).

  • Page 26: Mounting And Start-Up

    Mounting and start-up 5 Mounting and start-up 5.2 Installing i/p converters The i/p converter can be mounted to a wall, DANGER pipe or directly to a control valve (see Risk of fatal injury due to the ignition of an Fig. 11). Certain mounting accessories are explosive atmosphere.
  • Page 27 Mounting and start-up Wall and pipe Valve with cast yoke/rod-type yoke mounting mounting Top view Side view Clamp for attachment to 2” pipe Plate Rail Top view M6x16 screw M6x25 screw Spring washer B6 A6.4 washer M8 nut A8.4 washer M8x25 screw Yoke bracket Clamp...

  • Page 28: Pneumatic Connection

    Mounting and start-up Ex d versions: connect the device with Î Blow through and clean all air pipes and an approved metal cable entry (certifi- hoses thoroughly before connecting cate of conformity) or a seal box pipe. them. Approved versions (certificate of confor- mity) are equipped with permanently NOTICE sealed cable entries. Risk of property damage due to water en- tering the device.

  • Page 29: Principle Of Operation

    Mounting and start-up 5.5.1 Principle of operation 5.5.2 Accessories When operated, the supplied direct current i Certain mounting accessories are required flows through the plunger coil (2) located in for attachment of a positioner (see sec- the field of a permanent magnet (3). At the tion 3.3). balance beam (1), the force of the plunger 5.5.3 Mounting position of the coil, which is in proportion to the current, is balanced against the force of the dynamic...

  • Page 30: Electrical Connection

    Mounting and start-up 5.5.4 Electrical connection All positioners Î Remove the connecting plate (1) with Connect as described in section 5.3. sealing element (1.1) from the bottom of the housing and replace it with the con- 5.5.5 Pneumatic connection necting plate included in the accessories (see section 3.3). Make sure that the sealing element is correctly inserted in Note...
  • Page 31 Mounting and start-up Accessories (1400-6227) Connecting plate Screw 1.1 Sealing element Connecting piece 1.2 M3x16 screws 8.1 M4x12 screw Hose 8.2 M4x40 screw Threaded bushing O-ring Hollow screw with grommet Fig. 13: Direct attachment to Type 3766 Positioner EB 6116 EN...
  • Page 32 Mounting and start-up Accessories (1400-6223) Connecting plate 9.1 M4x12 screw 1.1 Sealing element 9.2 M4x40 screw 1.2 M3x16 screws 9.3 M4x55 screw Hose O-ring Connecting piece Vent plug 10 9.2 i/p converter Positioner 1.1 1.2 Fig. 14: NAMUR attachment to valve with Type 4765 Positioner EB 6116 EN...
  • Page 33 Mounting and start-up Accessories (1400-6224) Connecting plate 1.1 Sealing element 1.2 M3x16 screws Connecting piece 9.1 M4x12 screw 9.2 M4x40 screw 9.3 M4x55 screw O-ring Vent plug Hex bar (not required for mounting to a NAMUR rib) Positioner (opened) Fig. 15: Attachment to micro-flow valve with Type 3760 Positioner EB 6116 EN...

  • Page 34: Operation

    Operation 6 Operation zero point can only be adjusted mechani- cally at the zero point adjuster (1.1). See section 6.2. DANGER Some versions also do not have a potentiom- Risk of fatal injury due to the ignition of an eter to adjust the span. explosive atmosphere.
  • Page 35 Operation Type 6109/6112 i/p Module ZERO SPAN EXHAUST OUTPUT 36 SUPPLY 8 GAUGE (36) Balance beam Plunger coil Permanent magnet Zero point and span adjusters (only in version with electronics) Slide switch for switch-off electronics (only in version with electronics) Flapper plate Nozzle Volume booster Fixed restriction...

  • Page 36: Checking Span

    Operation Example: set it to 4 mA for 4 to 20 mA 4. As the adjustment of zero and span influ- range = 0.2 to 1 bar. The output signal ence each other, recheck both values and of the pressure gauge should now indi- correct them, if necessary. cate 0.2 bar. 6.2 Zero adjustment (versions 6. If this is not the case, readjust the zero with 0 to 20 mA input point accordingly with the ZERO potenti- ometer.

  • Page 37: Maintenance

    Maintenance 7 Maintenance 7.1 Cleaning the restrictor The restrictor (see Fig. 18) is located inside DANGER the enclosure. It can be accessed from the Risk of fatal injury due to the ignition of an back of the device. explosive atmosphere. 1. Unscrew the screw plug (Ø10). Incorrect installation, operation or mainte- 2.

  • Page 38: Servicing Explosion-Protected Devices

    Inspection by a qualified inspector is not re- quired if SAMSON performs a routine test on the device before putting it back into op- eration. Document the passing of the routine test by attaching a mark of conformity to the device.

  • Page 39: Malfunctions

    Depending on the operating conditions, check the valve at certain intervals to prevent a pos- sible failure before it can occur. Operators are responsible for drawing up an inspection and test plan. SAMSON's After-sales Service can support you in drawing up an inspection and test plan for your plant. Table 5: Troubleshooting...
  • Page 40 Adapt consumption of the air capacity Consumption of air according to the – capacity too high. technical data (see section 3.2). Note Contact SAMSON's After-sales Service for malfunctions not listed in the table. EB 6116 EN...

  • Page 41: Decommissioning And Removal

    Addresses of SAMSON AG and its subsid- death. iaries Î The following regulations apply to instal- The addresses of SAMSON, its subsidiaries, lation in hazardous areas: EN 60079-14...
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  • Page 50 EC Type Examination Certificate Number PTB 98 ATEX 1024 X Equipment: Model 6116-2 i/p-Converter Manufacturer: SAMSON AG Mess- und Regeltechnik Address: Weismüllerstr. 3 D-60314 Frankfurt am Main This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to.
  • Page 51 Physikalisch-Technische Bundesanstalt Braunschweig und Berlin (12) The marking of the equipment shall include the following: II 2G EEx d IIC T6 Zertifizierungsstelle Explosionsschutz Braunschweig, 30.04.1998 By order (Signature) (Seal) Dr.-Ing. U. Klausmeyer Oberregierungsrat The results laid down in this test report refer exclusively to the test object and the technical documentation submitted. Test reports without signature and seal are invalid.
  • Page 52 Physikalisch-Technische Bundesanstalt Braunschweig und Berlin Test Report PTB Ex ....... S c h e d u l e (14) EC TYPE EXAMINATION CERTIFICATE No. PTB 98 ATEX 1024 X (15) Description of Equipment The Model 6116 i/p- Converter serves for converting a current into a pressure signal in the 0.2 to 1 bar range.
  • Page 53 Physikalisch-Technische Bundesanstalt Braunschweig und Berlin Test Report PTB Ex ....... (18) Basic safety and health requirements Not applicable. Zertifizierungsstelle Explosionsschutz Braunschweig, 30.04.1998 By order (Signature) (Seal) Dr.-Ing. U. Klausmeyer Oberregierungsrat The results laid down in this test report refer exclusively to the test object and the technical documentation submitted. Test reports without signature and seal are invalid.
  • Page 54 Equipment: Model 6116-2 i/p-Converter Marking: II G EEx d IIC T6 Manufacturer: SAMSON AG Mess- und Regeltechnik Address: Weismüllerstr. 3 D-60314 Frankfurt, Germany Description of the additions and modifications The range of use of the equipment is extended to a lowest ambient temperature of –45 °C.
  • Page 56 EB 6116 EN...
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  • Page 58 EMC 2014/30/EU +A1:2011, EN 61326-1:2013 RoHS 2011/65/EU EN 50581:2012 Hersteller / Manufacturer / Fabricant: SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 D-60314 Frankfurt am Main Deutschland/Germany/Allemagne Frankfurt / Francfort, 2017-07-29 Im Namen des Herstellers/ On behalf of the Manufacturer/ Au nom du fabricant.
  • Page 59 EN 60079-0:2009, EN 60079-11:2012 Explosion Protection 2014/34/EU (ab/from 2016-04-20) RoHS 2011/65/EU EN 50581:2012 Hersteller / Manufacturer / Fabricant: SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 D-60314 Frankfurt am Main Deutschland/Germany/Allemagne Frankfurt / Francfort, 2017-07-29 Im Namen des Herstellers/ On behalf of the Manufacturer/ Au nom du fabricant.
  • Page 60 EN 60079-0:2012, EN 60079-1:2007 Explosion Protection 2014/34/EU (ab/from 2016-04-20) RoHS 2011/65/EU EN 50581:2012 Hersteller / Manufacturer / Fabricant: SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 D-60314 Frankfurt am Main Deutschland/Germany/Allemagne Frankfurt / Francfort, 2017-07-29 Im Namen des Herstellers/ On behalf of the Manufacturer/ Au nom du fabricant.
  • Page 61 EB 6116 EN...
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  • Page 64 EB 6116 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samsongroup.com · www.samsongroup.com...

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