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Samson System 6000 Mounting And Operating Instructions

Electropneumatic
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EB 6126 EN
Translation of original instructions
System 6000 · Electropneumatic Converters
Type 6126 i/p Converter
Type 6126 u/p Converter
Edition April 2020

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Summary of Contents for Samson System 6000

  • Page 1 EB 6126 EN Translation of original instructions System 6000 · Electropneumatic Converters Type 6126 i/p Converter Type 6126 u/p Converter Edition April 2020...
  • Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.

  • Page 3: Table Of Contents

    Establishing electrical connections ..............6-1 Start-up .....................7-1 Tuning zero and span ..................7-1 Operation ....................8-1 Malfunctions ....................9-1 Troubleshooting ..................9-1 Emergency action ..................9-2 Servicing....................10-1 10.1 Periodic testing ..................10-1 Decommissioning ..................11-1 Removal ....................12-1 Repairs ....................13-1 13.1 Returning devices to SAMSON ..............13-1 EB 6126 EN...
  • Page 4 Contents Disposal ....................14-1 Certificates ....................15-1 Annex......................16-1 16.1 After-sales service ..................16-1 EB 6126 EN...

  • Page 5: Safety Instructions And Measures

    SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors.
  • Page 6 Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications of the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.

  • Page 7: Notes On Possible Personal Injury

    WARNING Damage to health relating to the REACH regulation. If a SAMSON device contains a substance which is listed as being a substance of very high concern on the candidate list of the REACH regulation, this circumstance is indi- cated on the SAMSON delivery note.

  • Page 8: Notes On Possible Property Damage

    Safety instructions and measures 1.2 Notes on possible property damage NOTICE Risk of personal injury due to exhaust air being vented. While in operation, the converter vents exhaust air over the vent plug. Î Locate the vent plug on the opposite side to the work position of operating person- nel.

  • Page 9: Marking On The Device

    Marking on the device 2 Marking on the device 2.1 Nameplate The nameplate is lasered on the enclosure of the converter. SAMS0N 6126 Input signal i/p - Converter Output (pneumatic standardized signal) Input Supply pressure 0utput Type number Supply Configuration ID Model Var.-ID Serial number...

  • Page 10: Article Code

    Marking on the device 2.2 Article code Type 6126- x x x x x x x x x x x x x Explosion Without protection Pneumatic ¼ -18 NPT connection ISO-228/1 - G ¼ Type 6109 i/p converter module Type 6112 4 to 20 mA 0 to 20 mA, without switch-off electronics 2) 5) Input...
  • Page 11 Marking on the device Type 6126- x x x x x x x x x x x x x 0 0 0 Without Type 6109 i/p Module, 4 to 20 mA, without switch-off 0 0 8 Special electronics, 0.2 to 1.0 bar output version 3 0 0 Raised zero (up to max.
  • Page 12 EB 6126 EN...

  • Page 13: Design And Principle Of Operation

    Design and principle of operation 3 Design and principle of oper- balanced against the force of the dynamic backpressure. The backpressure is produced ation on the flapper plate (6) by the air jet leaving The device consists of an i/p converter mod- the nozzle (7).
  • Page 14 Design and principle of operation As the input current and the forces acting on output signal from 0.8 to 2.7 bar, then the the plunger coil increase, the flapper plate pneumatic output is vented to a remaining (6) moves closer to the nozzle (7). This caus- pressure of approx.

  • Page 15: Technical Data

    Design and principle of operation 3.1 Technical data Type No explosion protection Type 6126-0 Input 0/4 to 20 mA or 0/2 to 10 V (30 kΩ input resistance) with 24 V DC power supply; load impedance ≤ 6 V (corresponds to 300 Ω at 20 mA) Output 0.2 to 1 bar (3 to 15 psi) with Type 6109/6112 i/p Module or 0.4 to 2 bar (6 to 30 psi) with Type 6112 i/p Module Special ranges up to max.
  • Page 16 Design and principle of operation Ambient conditions, degree of protection, compliance and weight Ambient temperature –25 to +70 °C Degree of protection IP 54/IP 65 Conformity · Weight Approx. 0.6 kg Materials Die-cast aluminum, chromated and plastic coated/glass-fiber- Enclosure reinforced polyamide Other parts Corrosion-resistant material Measured with 2 m hose with 4 mm inside diameter and 6 mm outside diameter Measured with average output pressure EB 6126 EN...
  • Page 17 Design and principle of operation Dimensional drawings Wall mounting with bracket, order no.: 1400-7432 (included in scope of delivery) Ø7 OUTPUT EXHAUST (vent plug) Electrical connection (angle connector) Pressure gauge Ø7 OUTPUT Mounting bracket EXHAUST 75,5 188,5 Ø40 EXHAUST Mounting on control valves Wall and pipe mounting 75,5 188,5...
  • Page 18 EB 6126 EN...

  • Page 19: Shipment And On-Site Transport

    2. Check the shipment for transportation Î Observe the storage instructions. damage. Report any damage to Î Avoid long storage times. SAMSON and the forwarding agent Î Contact SAMSON in case of different (refer to delivery note). storage conditions. 4.2 Remove the packaging Note from the converter.
  • Page 20 Shipment and on-site transport − Make sure that the ambient air is free of acids or other corrosive media. − Observe transport temperature depending on the permissible ambient temperature (see the 'Design and principle of operation' section). − Do not place any objects on the convert- EB 6126 EN...

  • Page 21: Installation

    Installation 5 Installation 5.2 Preparation for installation The work described in this section is only to Before installation, make sure the following be performed by personnel qualified for the conditions are met: assignment accordingly. − The converter is not damaged. −...

  • Page 22: Mounting The Converter

    Installation 5.3 Mounting the converter Attachment to valves with rod-type yokes − Required accessories: The converter can be mounted to a wall, a Mounting on rod-type yoke according to pipe (Ø 2“) or directly to a control valve (see NAMUR (order no. 1400-6218) Fig. 5-1).
  • Page 23 Installation Wall mounting with bracket, order no.: 1400-7432 (included in scope of delivery) Ø7 OUTPUT EXHAUST (vent plug) Electrical connection (angle connector) Pressure gauge Ø7 OUTPUT Mounting bracket EXHAUST 75,5 188,5 Ø40 EXHAUST Mounting on control valves Wall and pipe mounting 75,5 188,5 Ø40...

  • Page 24: Mounting Accessories

    Installation 5.4 Mounting accessories Mounting material for Order no. 1400-7432 (included in − Bracket for wall mounting, stainless steel (1.4301) scope of delivery) − Wall and pipe mounting (2" pipes) 1400-6216 − Mounting on cast yoke according to NAMUR 1400-6217 −...

  • Page 25: Connections

    Connections 6 Connections Î Check the supply air quality. – Converter: air quality according to The work described in this section is only to ISO 8573-1: 2001 (see the 'Design be performed by personnel qualified for the and principle of operation' section). assignment accordingly.
  • Page 26 Connections Î Unscrew the fastening screw (1) of the – For u/p converters (devices with [V] plug connector and pull the plug insert input), additionally run the wire for (3) out of the plug base at the housing. the 24 V DC supply (+) to terminal 3. Î...

  • Page 27: Start-Up

    Start-up 7 Start-up mounting position is not horizontal or when the screw plug does not face upwards. Zero The work described in this section is only to and span can be corrected by approx. 10 % be performed by personnel qualified for the using the electronics.
  • Page 28 Start-up 7. As the adjustment of zero and span influ- 4 to 20 mA version ence each other, recheck both values and correct them, if necessary. 8. Reactivate the switch-off electronics in the 4 to 20 mA version at the switch (5), if required. ZERO Voltage signal as input: SPAN For u/p converters (devices with [V] input)

  • Page 29: Operation

    Operation 8 Operation The electropneumatic converter starts to op- erate once start-up is completed. No further action is necessary if the input signal is converted into the output signal according to specification. If this is not the case, the quality of the output signal can be improved by retuning zero and span (see the 'Start-up' section).
  • Page 30 EB 6126 EN...

  • Page 31: Malfunctions

    Check whether the input signal at the terminals only 70 % instead of Input signal faulty reaches 100 % (100 % is e.g. 20 mA in the 100 % standard version). Note Contact SAMSON's After-sales Service for malfunctions not listed in the table. EB 6126 EN...

  • Page 32: Emergency Action

    Malfunctions 9.2 Emergency action The plant operator is responsible for emer- gency action to be taken in the plant. In the event of a converter malfunction: 1. Perform troubleshooting. 2. Rectify those malfunctions that can be remedied based on the instructions provided here.

  • Page 33: Servicing

    Servicing 10 Servicing 10.1 Periodic testing The work described in this section is only to Periodic testing can help prevent possible be performed by personnel qualified for the malfunctions before they occur. Operators assignment accordingly. are responsible for drawing up an inspection and test plan.
  • Page 34 10-2 EB 6126 EN...

  • Page 35: Decommissioning

    Decommissioning 11 Decommissioning Î Pull the fastening screw out of the plug connector and remove the rubber seal The work described in this section is only to (5). be performed by personnel qualified for the Î Place a screwdriver at the recess (4) and assignment accordingly.
  • Page 36 Decommissioning Î Plug the plug connector onto the device and tighten the fastening screw (1). Pneumatic connections Î Disconnect the air lines from the SUPPLY (8) and OUTPUT (36) connections. 11-2 EB 6126 EN...

  • Page 37: Removal

    Removal 12 Removal The work described in this section is only to be performed by personnel qualified for the assignment accordingly. Wall mounting The converter is delivered with a stainless steel bracket for wall mounting (order no. 1400-7432). Î Unscrew the four screws for wall mount- ing on the bracket.
  • Page 38 12-2 EB 6126 EN...

  • Page 39: Repairs

    NOTICE Risk of converter damage due to incorrect repair work. Î Do not perform any repair work on your own. Î Contact SAMSON's After-sales Service for repair work. 13.1 Returning devices to SAMSON Defective converters can be returned to SAMSON for repair.
  • Page 40 13-2 EB 6126 EN...

  • Page 41: Disposal

    Disposal 14 Disposal We are registered with the German national register for waste electric equipment (stiftung ear) as a producer of electrical and electronic equipment, WEEE reg. no.: DE 62194439 Î Observe local, national and internation- al refuse regulations. Î Do not dispose of components, lubricants and hazardous substances together with your other household waste.
  • Page 42 14-2 EB 6126 EN...

  • Page 43: Certificates

    Certificates 15 Certificates The following certificate is shown on the next page: − EU declaration of conformity The certificate shown was up to date at the time of publishing. The latest certificates can be found on our website: u www.samsongroup.com > Products & Applications >...
  • Page 44 Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · D 60314 Frankfurt am Main Revision 07 Fon: +49 69 4009-0 · Fax: +49 69 4009-1507 · E-Mail: samson@samson.de · Internet: www.samson.de 15-2 EB 6126 EN...

  • Page 45: Annex

    E-mail contact You can reach our after-sales service at aftersalesservice@samsongroup.com. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives and service facilities worldwide can be found on our website (www.samsongroup.com) or in all SAMSON product catalogs. Required specifications Please submit the following details: −...
  • Page 46 16-2 EB 6126 EN...
  • Page 48 EB 6126 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samsongroup.com · www.samsongroup.com...

This manual is also suitable for:

6126 i/p6126 u/p

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