Samson 6111 Mounting And Operating Instructions
Samson 6111 Mounting And Operating Instructions

Samson 6111 Mounting And Operating Instructions

Electropneumatic converters type 6111 i/p converter

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Electropneumatic Converters
Type 6111 i/p Converter
Type 6111 in standard version
Type 6111 mounted on a supply air
manifold
Type 6111 in field enclosure
Mounting and
Operating Instructions
EB 6111 EN
Edition June 2016

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Summary of Contents for Samson 6111

  • Page 1 Electropneumatic Converters Type 6111 i/p Converter Type 6111 in standard version Type 6111 mounted on a supply air manifold Type 6111 in field enclosure Mounting and Operating Instructions EB 6111 EN Edition June 2016...
  • Page 2 Property damage message or mal- avoided, will result in death or seri- function ous injury Note:  WARNING! Additional information Hazardous situations which, if not avoided, could result in death or seri- Tip: ous injury Recommended action EB 6111 EN...
  • Page 3: Table Of Contents

    Preparing the supply air manifold..............13 7.2.1 Connectors ....................13 7.2.2 Fittings for pneumatic output signals ..............15 7.2.3 Connecting supply air manifolds ..............15 Mounting the Type 6111 Converter on the manifold ........15 Troubleshooting...................16 Technical data .....................17 Dimensions ....................19 Accessories ....................21 Article code ....................23 PTB certification ...................25...
  • Page 4: General Safety Instructions

    − Any hazards that could be caused in the valve by the process medium, op- erating pressure or by moving parts are to be prevented by taking appropri- ate precautions. − Proper transport, storage, installation, operation and maintenance are as- sumed. EB 6111 EN...
  • Page 5: Description

    II. phragm position flows past the sleeve (8.5) and leaves through the output (OUTPUT 36). The output signal p is used also to supply the nozzle (7). The offset spring (8.2) ensures EB 6111 EN...
  • Page 6: Versions

    − Booster II It can be used in applications requiring a ze- ro point of 0 bar. For example, to control pneumatic cylinders or rollers used in the pa- per industry. 2.3 Versions See section 12 on page 23. EB 6111 EN...
  • Page 7 + – Flapper ZERO SPAN Nozzle Volume booster Offset spring Diaphragm Restriction Plug sleeve (venting) OUTPUT 36 Fixed restriction SUPPLY 8 Springs Output pressure Backpressure (cascade pressure) Version with volume booster II Supply air Fig. 1: Functional diagram EB 6111 EN...
  • Page 8 Output 0.2 to 1 bar Remaining pressure approx. 0.1 bar Vent 4 8 12 16 20 Output 0.8 to 2.7 bar Remaining pressure approx. 0.3 bar 4 8 12 16 20 Slide switch for switch-off electronics Fig. 2: Switch-off electronics EB 6111 EN...
  • Page 9: Installation

    Î Connect the wires for the input signal to the (+) and (–) terminals. The terminals are designed for wires with 0.2 to 2.5 mm² (see section 9). No additional voltage supply is required. EB 6111 EN...
  • Page 10: Pneumatic Connection

    Optional for rail-mounting unit: than 0.1 bar. − Supply over manifold (see section 7). Do not adjust the characteristic in de- vices with booster II at all as the setting is much more complicated than in the version with booster I. EB 6111 EN...
  • Page 11: Zero

    Fig. 1 and section 10). 1. Set the input signal to 20 mA (upper range value) using a suitable ammeter. For example, the output signal at the pressure gauge should now indicate 1.0 bar for a 4 to 20 mA range = 0.2 to 1.0 bar. EB 6111 EN...
  • Page 12: Maintenance

    Inspection by a qualified inspector is not re- quired if SAMSON performs a routine test on the device before putting it back into op- eration. Document the passing of the routine test by attaching a mark of conformity to the device.
  • Page 13: Supply Air Manifold For Rail-Mounting Unit

    (6). for several Type 6111 i/p Converters. Supply air The manifold can be made to be as long as Connect the supply air either over the con-...
  • Page 14 Included in the scope of delivery of the basic version Holes for mounting 11.1 10.1 Height of supply air manifold: 75 mm Fig. 4: Exchanging the connecting plate in the converter (top) · Assembling the supply air manifold (below) EB 6111 EN...
  • Page 15: Fittings For Pneumatic Output Signals

    Fasten the hose screw connection (7a) to- Note:  gether with a washer (7.1). If fewer Type  6111 Converters are The hose push-on connection (7b) has an in- mounted on the manifold than it is in- tegrated seal and is fastened without the tended for, seal any unused holes in washer (7.1).
  • Page 16: Troubleshooting

    100 % (100 % is – max. 7 V (Ex ia version) Input signal faulty 100 % e.g. 20 mA in standard Check specification concern- version and 12 mA for ing permissible load at the split-range operation) source of the input signal. EB 6111 EN...
  • Page 17: Technical Data

    Max. 3.5 % depending on mounting position: e.g. ± 1 % when mounted Variable position horizontally Initial value raised up to 3.0 bar (special version) The max. possible output pressure is 8 bar. Measured with 2 m hose with 4 mm inside diameter. EB 6111 EN...
  • Page 18 Technical data Technical data (continued) Ambient conditions, degree of protection, weight Storage temperature –40 to 70 °C Ambient temperature –20 to 70 °C Degree of protection IP 20 IP 65 Weight, approx. 0.35 kg 1.9 kg Materials Housing Glass-fiber-reinforced polyamide Stainless steel 1.4581 EB 6111 EN...
  • Page 19: Dimensions

    OUTPUT SUPPLY Ø 5.5 mm holes for wall mounting Pneumatic connections for hose with 4 mm inside diameter and 6 mm outside diameter Version with connecting plate G NPT thread 8  12.5 32.5 Connecting plate Fig. 5: Rail-mounting unit · Dimensions in mm EB 6111 EN...
  • Page 20 Dimensions − Field unit Holes for attaching the bracket Cover M6x1 Enclosure NPT 1/4 R 1/4 M20x1.5 Ø 30 Ø 9 Bracket 1400-7432 Fig. 6: Field unit · Dimensions in mm EB 6111 EN...
  • Page 21: Accessories

    Supply air manifold (basic version) including two G ¼ 1400-... connectors With one screw plug 7266 7273 7280 7287 With pressure gauge (0 to 6 bar) 7269 7276 7283 7290 With pressure gauge (0 to 6 bar) and shut-off valve 7270 7277 7284 7291 EB 6111 EN...
  • Page 22 D 6 hose Attached to supply air manifold Connecting plate, supply air manifold (16) 0360-3096 Screw plug (2) 8323-0005 M4x6 grub screw (6) 8324-0605 M4x6 cap screw (8) 8333-0495 3x2.7 mm O-ring, NBR (9) 8421-0235 D = Outside diameter d = Inside diameter EB 6111 EN...
  • Page 23: Article Code

    Article code 12 Article code Order no. Type 6111- Explosion Without protection  II 2G Ex ia IIC T6 acc. to ATEX  II 3G Ex nA II T6 acc. to ATEX Housing For rail mounting, 35 mm top-hat rail (DIN EN 60715) Field housing in stainless steel 1.4581 i/p module Type 6109...
  • Page 24 EB 6111 EN...
  • Page 25: Ptb Certification

    13 PTB certification EB 6111 EN...
  • Page 26 EB 6111 EN...
  • Page 27 EB 6111 EN...
  • Page 28 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 6111 EN samson@samson.de · www.samson.de...

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