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Samson 6000 Series Mounting And Operating Instructions

I/p electropneumatic converter for dc signals
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System 6000
Electropneumatic Converter for
DC Signals
Type 6116 i/p Converter
Type 6116 i/p Converter
Mounting and
Operating Instructions
EB 6116 EN
Edition October 2016

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Summary of Contents for Samson 6000 Series

  • Page 1 System 6000 Electropneumatic Converter for DC Signals Type 6116 i/p Converter Type 6116 i/p Converter Mounting and Operating Instructions EB 6116 EN Edition October 2016...
  • Page 2 WARNING! Damage to health relating to the REACH regulation. If a SAMSON device contains a substance which is listed as being a substance of very high concern on the candidate list of the REACH regulation, this circumstance is indicated on the SAMSON delivery note.

  • Page 3: Table Of Contents

    Contents General safety instructions ................4 Description ....................5 Application ....................5 Versions ......................5 Principle of operation ..................7 Installation ....................8 Mounting position ..................8 Mounting ......................8 Electrical connection ..................9 Pneumatic connection ...................10 Operation ....................10 Checking zero and span ................10 Maintenance ....................12 Cleaning the restriction .................12 Servicing explosion-protected devices ............12 Positioner attachment ..................13 Principle of operation ...................13...

  • Page 4: General Safety Instructions

    General safety instructions 1 General safety instructions − The device must be mounted, started up or serviced by fully trained and qualified personnel only; the accepted industry codes and practices are to be observed. Make sure employees or third persons are not exposed to any danger.

  • Page 5: Description

    − Type 6116-2... Ex d according to ATEX, booster or switch-off electronics: IEC and GOST Converters can be combined with − Type 6116-3... Explosion-proof acc. to SAMSON Type 3760, Type 3766-000 CSA and FM standards (model index .02 and higher) and − Type 6116-4... Intrinsically safe accord- Type 4765 Pneumatic Positioners. See ing to CSA and FM standards section 7 on page 13.
  • Page 6 General safety instructions − Type 6116-xx06011x000xxxx (for positioner attachment) Input: 4 to 20 mA, other signals on request, internal resistance approx. 200 Ω at 20 °C Output: 0.2 to 1 bar for positioner Other data same as standard version (see section 9 on page 20) With Type 6109 i/p Converter Module only Type 6109/Type 6112 i/p Module ZERO SPAN...

  • Page 7: Principle Of Operation

    General safety instructions 2.3 Principle of operation Switch-off electronics (see Fig. 3) Devices with an input range from 4 to See Fig. 2 on page 6. 20 mA have a slide switch which activates The device consists of an i/p converter mod- the switch-off electronics. This function allows ule and a downstream volume booster.

  • Page 8: Installation

    Installation 3 Installation 3.2 Mounting The converter can be mounted to a wall, a 3.1 Mounting position pipe or directly to a control valve (Fig. 4). The following accessories are required: The converter is to be installed horizontally, Order no. 1400-6216 with the pressure gauge (or screw plug) fac- ing upward.

  • Page 9: Electrical Connection

    Installation 3.3 Electrical connection WARNING! Leakage to the terminal space leads DANGER! to the degree of protection not being Risk of electric shock and/or the for- met. mation of an explosive atmosphere. Only operate the device with sealed For electrical installation, observe the cable entries and locked cover.

  • Page 10: Pneumatic Connection

    Operation 4. Screw on the cover as far as it will go. through and clean all air pipes and hoses Unscrew the cover until the first possible thoroughly before connecting them. safety position (notch) is reached. NOTICE 5. Unscrew the fillister head screw to lock Risk of property damage due to wa- the cover.
  • Page 11 Operation 3. Set the supply air to 0.4 bar above the upper output signal range and apply it to Terminals the device. 4. Deactivate the switch-off electronics at the slide switch (5). Checking zero Zero and span ad- ZERO 5. Set the input signal to the lower range justers value using a suitable ammeter (e.g.

  • Page 12: Maintenance

    Inspection by a qualified inspector is not re- quired if SAMSON performs a routine test on the device before putting it back into op- eration. Document the passing of the routine 5.1 Cleaning the restriction test by attaching a mark of conformity to the device.

  • Page 13: Positioner Attachment

    Positioner attachment 7 Positioner attachment 7.1 Principle of operation Analog positioners with Ex d explosion pro- When operated, the supplied direct current i tection can be implemented by combining a flows through the plunger coil (2) located in p/p positioner with a Type 6116-2 (Ex d) the field of a permanent magnet (3).

  • Page 14: Installation

    Positioner attachment 7.2 Installation 7.4 Pneumatic connection The following mounting accessories are re- Note:  quired for attachment of a positioner: Generally, the pneumatic connection Type 3766-000 Positioner of the i/p converter is established by (model index .02 and higher) connecting it to the pneumatic input Direct attachment to the positioner according of the positioner.

  • Page 15: Operation

    Positioner attachment be located in front of the restriction of the connecting plate. For Types 4765 and 3766, attach the sili- cone hose (4). For Type 3760, put on the cap (4) included in the accessories. Refer to the mounting and operating instruc- tions of the corresponding positioner con- cerning the connections for supply air (SUP- PLY 8) and output (OUTPUT 36).
  • Page 16 Positioner attachment Accessories (1400-6227) Connecting plate Screw 1.1 Sealing element Adapter 1.2 M3 x 16 screws 8.1 M4 x 12 screw Hose 8.2 M4 x 40 screw Threaded bushing O-ring Screw with grommet Fig. 8: Direct attachment to Type 3766 Positioner EB 6116 EN...
  • Page 17 Positioner attachment Accessories (1400-6223) Connecting plate 9.1 M4 x 12 screw 1.1 Sealing element 9.2 M4 x 40 screw 1.2 M3 x 16 screws 9.3 M4 x 55 screw Hose O-ring Adapter Vent plug 10 9.2 i/p converters Positioner 1.1 1.2 Fig. 9: NAMUR attachment to valve with Type 4765 Positioner EB 6116 EN...
  • Page 18 Positioner attachment Accessories (1400-6224) Connecting plate 1.1 Sealing element 1.2 M3 x 16 screws Adapter 9.1 M4 x 12 screw 9.2 M4 x 40 screw Positioner (opened) 9.3 M4 x 55 screw O-ring Vent plug Hex bar (not required for mounting to a NAMUR rib) Fig. 10: Attachment to micro-flow valve with Type 3760 Positioner EB 6116 EN...

  • Page 19: Troubleshooting

    Troubleshooting 8 Troubleshooting Corrective action to be Problem Possible reasons Comments taken Check supply air connec- No output Supply air not connected tion. See section 3.3. signal despite changing the Connect + and – termi- NOTICE Incorrect terminal assign- input signal nals correctly.

  • Page 20: Technical Data

    Technical data 9 Technical data No explosion protection Type 6116-0 With explosion Types 6116-1/-2/-3/-4/-5/-6/-7 protection 4 to 20 mA, other signals on request Input Minimum current >3.6 mA, load impedance ≤6 V (corresponding to 300 Ω at 20 mA) Versions with explosion protection: load impedance 7 V (corresponding to 350 Ω at 20 mA) Versions without switch-off electronics: R = 200 Ω...
  • Page 21 Technical data Technical data (continued) Dynamic response Limiting frequency 5.3 Hz Phase shift –130° Max. 3.5 % depending on attachment: ±1 % in horizontal position (Type 6109) Variable position Max. 1 % depending on attachment: ±0.3 % in horizontal position (Type 6112) Ambient conditions, degree of protection, compliance and weights Storage temperature –45 to 80 °C Ambient temperature...

  • Page 22: Article Code

    Article code 10 Article code Order no. Type 6116- ..........Without Intrinsically safe    II 2G Ex ia IIC T6 acc. to ATEX and GOST 1) 2) Flameproof enclosure      II 2G Ex d IIC T6 acc.
  • Page 23 Article code Order no. Type 6116- ..........≥ –25 °C (Type 6109 standard) Temperature ≥ –45 °C (Type 6112 subjected to routine test, metal cable range gland) ≥ –40 °C (Type 6112 standard) 0 0 0 Without 2 5 1...

  • Page 24: Accessories

    Article code 10.1 Accessories Order no. – Wall and pipe mounting 1400-6216 – Mounting bracket (1.4301) for wall mounting 1400-7432 – Mounting unit for Type 6116 in various versions M6116 – Attachment to Type 3766 1400-6227 – Attachment to Type 4765 1400-6223 – Attachment to Type 3760 1400-6224 –...

  • Page 25: Dimensions

    Dimensions 11 Dimensions Wall and pipe mounting · Order no. 1400-6216 Ø40 Pressure gauge M20 x 1.5/½-14 NPT for electrical connection EXHAUST (venting/ IP 65) Wall mounting Ø2" pipe Clamp for mounting on 2" pipe OUTPUT Rear view · i/p converter with booster Restriction EXHAUST (venting/ IP 54) OUTPUT M6, 10 deep All dimensions in mm...
  • Page 26 Dimensions SUPPLY ¼-18 NPT or G ¼ Attachment to a valve with cast yoke Order no.: 1400-6217 Attachment to a valve with rod- type yoke Order no.: 1400-6218 Type 6116-xx06011x000xxxx without booster for positioner attachment Attachment according to NAMUR with Type 4765/3760 Combined with Type 3766-000 Positioner Accessories order numbers Accessories order no.: 1400-6227 Type 4765: 1400-6223...
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  • Page 40 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 6116 EN samson@samson.de · www.samson.de...

This manual is also suitable for:

6116

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