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Related Manuals for Meler MICRON+ GEAR Series
Summary of Contents for Meler MICRON+ GEAR Series
- Page 1 GLUING SOLUTIONS ADHESIVE INSTRUCTIONS MANUAL MELTER MICRON+ GEAR SERIES MA-5167-ESP 200519...
- Page 2 The specifications and information contained in this manual may be modified without prior notice. This manual is a translation of the original that was written by Focke Meler Gluing Solutions, S. A. in spanish language. If there is any discrepancy between the different versions of this manual, the original written in the spanish language shall prevail.
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Page 3: Table Of Contents
MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG TABLE OF CONTENTS 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Pneumatic components Thermal components Materials Noise emission declaration Intended use Limited use 2. INTRODUCTION Description Modes of operation Hot-melt melter/applicator identification Main components Main components de MICRON + Gear with two motor-pumps... - Page 4 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Level control system Warning light option Optional equipment 3. INSTALLATION Introduction Installation requirements Electrical Consumption Compressed air Other factors Unpacking Contents Mounting the equipment Electrical power connection Pneumatic connection Hose and applicator connection...
- Page 5 MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG Starting up the melter equipment Manual pumping permmision Melter equipment display General characteristics Navigation icons Save changes Interpretación de las pantallas Home display General temperature status Alarms status Calendar status Adhesive level status Pumping status Temperature status Temperature and Heating Shortcut displays...
- Page 6 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS ‘1. Heating’ Menu 4-19 1.1 Heating zones 4-19 1.2 Sequential Heating 4-20 1.3 Inhibitions 4-20 1.4 Auto Standby - OFF 4-21 1.5 Extra temperature settings 4-22 ‘2. General settings’ Menu 4-23 2.1 Password management 4-23 2.2 Extra settings...
- Page 7 MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG System depressurisation Access to the interior of the equipment Access to distributor Access to pump gear- motor Filter maintenance Cleaning the tank Changing adhesive type Cleaning burnt adhesive Emptying the tank Pump maintenance Inspecting for leaks Gear motor maintenance...
- Page 8 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Pneumatic by-pass valve pressure control system Level control system Warning light option Optional equipment Wheel system 7. ELECTRICAL DRAWINGS 8. PNEUMATIC DIAGRAM Components list Pneumatic by-pass valve control system (optional) Air drying system (optional) Double pressure system (opcional) 9.
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Page 9: Safety Guidelines
MICRON + GEAR ADHESIVE MELTER SAFETY GUIDELINES MA-5167-ENG 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday equipment operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts. -
Page 10: Mechanical Components
FOCKE MELER GLUING SOLUTIONS SAFETY GUIDELINES Mechanical components The hot-melt installation, which is installed to this device, requires moving parts that can cause damage. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts. -
Page 11: Thermal Components
Safety Information Sheet of the adhesive. Materials Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components. -
Page 12: Intended Use
Note: Do not modify the equipment or use components that were not supplied by Meler. For any modification of a component of the equipment or part of the installation, you must firstly consult the After-Sales Service... -
Page 13: Introduction
Description These melters are designed for use with Meler hoses and applicators in hot- melt adhesive applications. Their different variations – line, coating or swirl- spray – cover a wide range of applications, being very versatile in all markets... -
Page 14: Modes Of Operation
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Modes of operation ENGRANE The hot-melt melters/applicators may be used in all of the following modes: Work mode_The hot-melt melter/applicator keeps materials hot at the pre-selected temperature indicated on the display. The pump is kept... -
Page 15: Main Components
MICRON + GEAR ADHESIVE MELTER INTRODUCTION MA-5167-ENG Main components 1. Front control card. 2. Access door to the electric/pneumatic area. 3. Tank access lid. 4. Main switch ON/OFF. 5. Gear motor 6. Air pressure gauge for pneumatic by-pass valve. 7. Pressure regulator of by-pass valve (opcionally pneumatic or mechanical regulator). 8. -
Page 16: Main Components De Micron + Gear With Two Motor-Pumps
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Main components de MICRON + Gear with two motor- pumps Marking of the Micron+ gear components is the same for all models with two motor-pumps. In this case the pictures refers to the 20-liter model. -
Page 17: Control Panel Components
MICRON + GEAR ADHESIVE MELTER INTRODUCTION MA-5167-ENG Control panel components 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP RED Button ‘Start/Stop Pump’. 5. Touch screen ON/OFF button. 6. GREEN led ‘power ON’. -
Page 18: Automatic Feeder Main Components (Optional)
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Automatic feeder main components (optional) General 1. Flexible Load Tube 8. Input air supply (from the grid) 9. Junction box 2. Rotary fitting 10. Level sensor amplifier 3. Unload Filter 11. Sensor and power supply connector 4. -
Page 19: Micron + Series Range
MICRON + GEAR ADHESIVE MELTER INTRODUCTION MA-5167-ENG MICRON + series range MICRON+ SW: with Switch connector Pump ON/OFF communications - 0B: without/ PB:Profibus / PN: Profinet / EN: Ethernet IP low level warning light ( B0: no warning light / B1: with warning level sensor ( ) - LD0: w/o / LD1: float switch... -
Page 20: Micron+ Gear Range Option Accessories
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Micron+ gear range option accessories If some of the different machine configuration options have been chosen, it will be necessary to purchase the following accessories: Automatic feeder option The automatic adhesive loader must be requested separately and is the same for the 5, 10, 20 and 35l machines. -
Page 21: Installation
MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG 3. INSTALLATION Warning: The melters/applicators are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment. Introduction The ‘MICRON+’... -
Page 22: Electrical Consumption
FOCKE MELER GLUING SOLUTIONS INSTALLATION Item Description Dimensions 730mm 730mm EQUIPMENT LENGTH 730mm 740mm 360mm 360mm EQUIPMENT WIDTH 400mm 450mm 630mm 630mm EQUIPMENT HEIGHT 20L 670mm 35L 830mm 5L 775mm 10L 885mm EQUIPMENT HEIGHT WITH LID OPEN 20L 1025mm 35L 1215mm... -
Page 23: Other Factors
Communicate any defect, even to the outer packing materials, to your ‘meler’ Representative or to the Main Office. Contents The ‘MICRON+’ series packing materials may contain accessories that form part of the same order. -
Page 24: Electrical Power Connection
A good ground connection is required in all cases. Consumption figures, according to melter/applicator and output configuration, are included in the table. Due to high power connected ‘meler’ recommends 3-phases 400 VAC with neutral connection. Warning: Risk of electrical shock. Carelessness may cause injury or death. -
Page 25: Pneumatic Connection
MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG Connect each wire in the power cord to its corresponding place on the power intake connector on the power card. Consumption values concerning each equipment can be found in the characteristics plate. 1 Phase 3 Phases UNIT No. -
Page 26: Hose And Applicator Connection
Hose and applicator connection These series melters use standard Meler components. The entire range of Meler hoses and applicators may be connected to this equipment. Up to six hose-applicator outputs may be connected to 5, 10, 20 and 35L Mi- cron gear melters. -
Page 27: External I/O Connections
MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG External I/O connections The input and output (Input/Output) signals enable the melter to communicate with the main machine simply and directly. Six I/O different signals can be used, depending on the options installed on the unit. Function of these signals can be selected by the user The signals that can be used to communicate with the main machine are as follows:... - Page 28 FOCKE MELER GLUING SOLUTIONS INSTALLATION Type Description Terminal/Connector Temperature OK During the heating phase: contact that indicates that all of the system’s temperatures have reached a level that is 3°C below its set point value (and the delay time has elapsed).
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Page 29: Connecting External Inputs And Outputs
MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG Connecting external inputs and outputs Warning: Risk of electric shock. Carelessness may cause injuries or death. 1. Disconnect the unit’s power. 2. Open the front door of the electric cabinet by giving the fastening screw a 1/4 turn. -
Page 30: Connecting Zone Inhibition
FOCKE MELER GLUING SOLUTIONS INSTALLATION Connecting zone inhibition Warning: Risk of electric shock. Carelessness may cause injury or death. 1. Disconnect the unit’s power. 2. Remove the electrical cabinet casing following the instructions given in the maintenance section ‘Removal and replacement of casing elements’. -
Page 31: External Signals Of Pumping Control
MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG External signals of pumping control The signals that can be used for pumping control externally are: Type Description Terminal External speed control pump 1 / pump 2 Pump 1: XV1.1 / XV1.2 Contact for the external regulation of the pumping speed according to a Pump 2: XV2.1 / XV2.2 programmed ramp. -
Page 32: Automatic Feeder Assembly
FOCKE MELER GLUING SOLUTIONS INSTALLATION Automatic feeder assembly Pneumatic connection Before connecting the pneumatic power to the vacuum feeder, make sure the pressure regulator on the system and the main air supply is completely closed. Connect the vacuum feeder through a flexible tube with outside diameter of 10 mm to the general air supply (6 bar max.) (1). -
Page 33: Electrical Connections
MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG The vibratory element (pneumatic) keeps the adhesive loose around the DEPRESSION entrance to facilitate its suction. The aspiration element uses compressed air. By the help of the venturi effect, a depression is created in it, that absorbs pearled and pallet adhesive and drives it to the shell of the hot-melt system. - Page 34 FOCKE MELER GLUING SOLUTIONS INSTALLATION This page is intentionally left blank. 3-14...
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Page 35: Melter Operation
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG 4. MELTER OPERATION In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by untrained personnel. Warning: Improper use may cause damage to the machine or injury and even death to the person using it. -
Page 36: Filling The Tank
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Filling the tank The tank may be equipped optionally with two types of detectors: capacitive or float detectors. The capacitive detector issues a warning when the adhesive reaches the programmed level, thanks to a low adhesive level signal. A float type detector issues a warning when the molten hot-melt drops to one third of its capacity. -
Page 37: Manual Pumping Permmision
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG While the system counts down the delay time, the temperature OK symbol flashes until the programmed time value is reached. The screen displays the actual temperature values for each zone at all times. -
Page 38: Melter Equipment Display
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Melter equipment display The 7-inch touchscreen shows the main data and contains a user menu to customise how your unit is configured and operated. The user menu has the following structure: CRON+ ENGRANE MICRON+ ENGRANE... -
Page 39: General Characteristics
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG General characteristics In general, there are several icons and pieces of information that are repeated throughout the screen navigation, so they will be explained at the beginning and then not in the next screens. Navigation icons Right arrow icon (FORWARD), located in the lower right part of the screen. -
Page 40: Home Display
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Home display It is the main screen where the most representative values of the equipment MICRON+ ENGRANE are shown. A - Alarms status and alarms menu access. °C B - Temperature status and Temperature and Heating Shortcut menu access. -
Page 41: Alarms Status
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Alarms status There are no errors. The unit has an operating error but can continue operating. The unit has an operating error and cannot continue operating. Access the ALARMS menu by pressing the icon. Calendar status Calendar not activated. -
Page 42: Pumping Status
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping status Pumping not activated. Pumping activated. Pumping error. Access the PUMPING menu by pressing the icon. Temperature status Zone heating. There is no physical connection of components in that zone. Temperature sensor error in that zone. -
Page 43: Temperature And Heating Shortcut Displays
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Temperature and Heating Shortcut displays These screens give you access to the unit’s quick settings. MICRON+ ENGRANE A - General standby of the unit (activate/deactivate). B - General inhibition of the unit (activate/deactivate). General Standby General OFF C - Programming of temperatures. -
Page 44: Programming Of Temperatures
ENGRANE FOCKE MELER GLUING SOLUTIONS MELTER OPERATION General Standby General OFF Temperature State Programming of temperatures General Set-Point Enter a temperature in ‘General set point’ to simultaneously program all the zones with that temperature value. General Variation To make quick adjustments, enter a variation value in ‘General variation’... -
Page 45: Units And Lenguage Menu
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE Units and Lenguage Menu Units and Language Units and Language • Units: To select whether the temperatures are displayed in °C/°F. Unit: Unit: °C °F • Language configuration: Press the desired language. English English English... -
Page 46: Pumping Control Menu
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping control menu ENGRANE This menu allows you to configure the operating options for each of the pumps PUMP 1 75 rpm 50 rpm installed. Real speed: 53 rpm • Start or stop pumping: If external permission is deactivated, when you press the ‘Pump 1/2’... -
Page 47: Modes Of Operation
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Modes of operation MICRON+ ENGRANE ‘Pumping safety’ function activated To prevent the equipment from starting up unexpectedly, by default the control system features a safety option that prevents pumping from commencing until 2.2 Extra Settings enabled by pressing the ‘STOP’... -
Page 48: Operating Mode With Internal Pumping Control And Internal Speed Control
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION ENGRANE Operating mode with internal pumping control and internal speed control In this operating mode, the user manually controls the start-up, shutdown and speed of the pump. °C The ‘External reference’ and ‘External permission’ options must be 08:31 deactivated. -
Page 49: Operating Mode With Internal Pumping Control And External Speed Control
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE Operating mode with internal pumping control and external speed control In this operating mode, the user manually controls the start-up and shutdown of the pump. Speed is controlled by means of an external 0-10 V signal sent °C from the main machine. -
Page 50: Operating Mode With External Pumping Control And Internal Speed Control
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION ENGRANE ENGRANE ENGRANE Operating mode with external pumping control and internal speed control In this operating mode, the pump is started and stopped via an external PUMP 1 50 rpm PUMP 1 50 rpm contact signal from the main machine. -
Page 51: Operating Mode With External Pumping Control And External Speed Control
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE MICRON+ ENGRANE MICRON+ ENGRANE Operating mode with external pumping control and external speed control In this operating mode, both pumping and speed are controlled externally PUMP 1 50 rpm PUMP 1 50 rpm from the main machine. -
Page 52: Configuring Speed Ramp
ENGRANE ENGRANE ENGRANE ENGRANE Pumping FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping Volt Pumping Volt Pumping Volt Configuring speed ramp Volt For equipment operating in external reference, the display will show the current pump rotation set point (input reference conversion as per the full scale and the conversion table). -
Page 53: Heating' Menu
You can select from four PID options: Standard, Moderate, Quick or Manual. Note. The PID values are directly involved in the heating process. Do not modify these values if you do not have the required technical knowledge or without the advice of Meler’s After Sales Service. 4-19... -
Page 54: Sequential Heating
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION ENGRANE 1.2 Sequential Heating 1.2 Sequential This lets you start heating the zones one after the other. This prevents a zone from being active for a long time until the slowest zone heats up. -
Page 55: Auto Standby - Off
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE 1.4 Auto Standby - OFF 1.4 Auto Standby - OFF This function can program the following work parameters: Standby desactivation • Standby Deactivation: automatically deactivates the ‘General Standby’ mode activated manually. Once the minutes programmed in the unit have 10 min passed, the heating process will start again. -
Page 56: Extra Temperature Settings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION 1.5 Extra temperature settings ENGRANE • Pumping permission delay: This is the time that the unit must wait to activate pumping after all the active zones have reached a temperature 1.5 Heating Extra Settings above [Set point temp. -
Page 57: General Settings' Menu
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG ‘2. General settings’ Menu ICRON+ ENGRANE A - Gestión de contraseñas. 2. Extra Settings B - Ajustes adicionales. C - Configuración de señales de entrada y salida. D - Restaurar sistema. 2.2 Extra 2.1 Password Settings 2.3 Input / Output... -
Page 58: Extra Settings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION ENGRANE 2.2 Extra settings 2.2 Extra Settings • Pumping security: When this option is activated, if you want to enable the pumping permission you have to manually press the STOP button once Pumping security the unit is in ‘Temperature OK’. -
Page 59: Configuration Of Input And Output Signals
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE 2.3 Configuration of input and output signals This allows you to configure the unit’s digital input and output signals. 2.3 Input / Output The inputs can be: Imput • ON/OFF: Switches the unit fully off or on. Standby •... -
Page 60: Load' Menu
ENGRANE 3. Charge Charge Charge FOCKE MELER GLUING SOLUTIONS MELTER OPERATION ENGRANE Level alarm 120 s ‘3. Load’ Menu Minimum Level Sensor 3. Charge Charge Charge Esta pantalla permite controlar las diferentes cuestiones relativas a la carga de adhesivo. Level alarm... -
Page 61: Screen 4: Pressurisation (Only For Units With An Airtight Tank Lid)
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE Screen 4: Pressurisation (only for units with an airtight tank lid) 3. Charge Charge Charge • Automatic pressure: Activates or deactivates the tank’s automatic pressure system. By pressing ‘PRESSURISE’, you can activate and deactivate pressurisation Auto. -
Page 62: Menu '5. Pumping
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION ENGRANE Menu ‘5. Pumping’ 5. Pumping To can configure the following options separately for each pump: Manual Control Pump 1 • Manual control pump 1 or 2: If ‘Manual control’ is activated, pumping 50 rpm can be activated or stopped by pressing ACTIVATE (with the unit in Temperature OK). -
Page 63: Standby Function
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE General Standby General OFF Standby function MICRON+ ENGRANE Temperature State Using the standby function during periods of melter/applicator inactivity helps save energy and allows the heated elements to return quickly to their set point General Standby General OFF Group OFF... -
Page 64: By-Pass Valve Regulation
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION By-pass valve regulation The pumping system using a geared pump provides a constant flow of adhesive, according to the pump’s rotational speed. In this type of system, the pressure generated by the pump is the result of the retentions found on the circuit (the length and diameter of the hose, elbows in the connectors, the diameters of the nozzle outputs, etc.) and the adhesive... -
Page 65: Adjust Pneumatic Valve Control(Dp1 / Dp2) (Optional)
MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Adjust pneumatic valve control(DP1 / DP2) (optional) To adjust the pressure with this valve model, follow these steps: 1. Unlock the pressure regulator control by pulling on it gently. 2. Turn it clockwise to increase the pressure. This will be seen reflected on the pressure gauge located next to it Warning: Do not exceed 6 bar of pressure. -
Page 66: Use Of The Automatic Feeder
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Use of the automatic feeder This section presents how to use the automatic feeder. Even if its operation is MICRON+ ENGRANE very simple, it should not be used by non-trained personnel. Menu Start up and automatic process... -
Page 67: Sensitivity Adjustment
LED changes from green to red. The LED should remain red. We recommend checking that it is properly set by running a few automatic reloading cycles. Note: If the sensor sensitivity setting needs to be corrected, contact Meler’s after sales service or the area representative. 4-33... -
Page 68: Application For Pc
• Make a complete backup of the system. • Restore a complete backup of the system. • Flash memory deletion. • Make a backup of the data logger. (*) http://www.meler.eu/media/S00900010_PC_App_Installer.zip Warning: For more information consult your Focke Meler Representative or the Focke Meler Main Office. 4-34... -
Page 69: Maintenance
MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG 5. MAINTENANCE Warning: The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enough training and experience to operate install or repair this equipment. The following table briefly summarizes the indications for adequate melter equipment maintenance. - Page 70 FOCKE MELER GLUING SOLUTIONS MAINTENANCE To carry out external cleaning: • Use cleaning products compatible with polyamide materials. • Apply the cleaning product with a soft cloth. • Do not use sharp tools or scrapers with sharp edges. Removing and changing exterior panels: 1.
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Page 71: System Depressurisation
MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG System depressurisation Even with the motor turned off, residual pressure may exist in the circuit. This must be kept in mind when performing any operation on the hydraulic circuit. Before disconnecting any hydraulic element or opening any distributor outlet, it is necessary to perform the following steps: 1. -
Page 72: Filter Maintenance
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Filter maintenance Micron gear series melter equipment is equipped with a 50 mesh pump filter. The filter prevents impurities and burnt adhesive remains from being pushed out from the tank by the pump. Warning: It is a good idea to also use a grill in the tank. This grill performs a first-step filtration, preventing great impurities. -
Page 73: Cleaning The Tank
MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG 7. Replace the assembly inside the distributor and fasten it clockwise. Tighten the purge screw clockwise with a flat blade screwdriver. 8. Continue working as usual. Cleaning the tank The hot-melt tank must be cleaned on occasion to maintain its fusion and anti-adherence properties. -
Page 74: Emptying The Tank
FOCKE MELER GLUING SOLUTIONS MAINTENANCE 4. Remove the filter cartridge and clean it, if necessary (see the section ‘Filter maintenance’). 5. Reassemble the filter without the cartridge. 6. Pump a minimum of one tank through any distributor output. 7. Remove the filter and attach it to the corresponding cartridge. Reinstall it in the distributor. -
Page 75: Pump Maintenance
Before making any changes, establish the location of the leak. However, before replacing any parts and in case of any doubt, we recommend that you consult the Meler Technical Service Centre. Warning: Always wear protective gloves and goggles. Risk of burns. -
Page 76: Recommended Lubricants
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Recommended lubricants BRAND TYPE OF OIL Telesia Compound A SHELL Tivela Compound A MOBIL Glygoyle Grease 00 Safety Thermostat If there is a deactivation of the thermostat, dismantle the tank casing with the cover and slide the electrical cabinet along. When you can see the thermostat, press the button indicated to reset it. -
Page 77: Remove The Equipment From Its Base
MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG Remove the equipment from its base For more thorough equipment maintenance, it is necessary to remove it from its present location to be able to perform operations more comfortably and with greater accessibility. To do this, the equipment should be removed from its base following these indications: 1. -
Page 78: Automatic Feeder Maintenance
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Automatic feeder maintenance Warning: The vacuum feeder is a device with updated technologies but with certain risks. Therefore, you should allow only the right people, with sufficiently enough training and experience, handling, installation or repair of these devices. -
Page 79: Control Of The Load Sensor
MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG Control of the load sensor It is necessary to control if the load sensor is working properly and that it allows you to maintain the desired levels. A low load will cause a decline in the level and the possibility of not having the amount of necessary hot-melt adhesive. - Page 80 FOCKE MELER GLUING SOLUTIONS MAINTENANCE This page is intentionally left blank. 5-12...
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Page 81: Technical Characteristics
MICRON + GEAR ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5167-ENG 6. TECHNICAL CHARACTERISTICS Generals Tank capacity 19,7 liters 37,4 liters Pumping rate simple pump 1, 2.5, 4, 8 cc/rev (*) 1, 2.5, 4, 8 cc/rev (*) double pump (per output 2x0.93, 2x1.86, 2x3.71, 2x4.8 cc/rev (*) 2x0.93, 2x1.86, 2x3.71, 2x4.8 cc/rev (*) 19 kg/h (*) 30 kg/h (*) - Page 82 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Tank capacity 19,7 litros 37,4 litros Pumping rate bomba simple 1, 2.5, 4, 8 cc/rev (*) 1, 2.5, 4, 8 cc/rev (*) bomba doble 2x0.93, 2x1.86, 2x3.71, 2x4.8 cc/rev (*) 2x0.93, 2x1.86, 2x3.71, 2x4.8 cc/rev (*)
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Page 83: Dimensions
MICRON + GEAR ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5167-ENG Dimensions Micron+ 5, 10 670+250 (Micron+ 10) 730 (Micron+ 10) 670 (Micron+ 10) Micron+ 10 590 (Micron+ 5) 730 (Micron+ 5) 590+250 (Micron+ 5) Micron+ 20, 35 740+250 (Micron+ 35) 740 (Micron+ 35) Micron+ 35 Micron+ 35 Formación requerida... - Page 84 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS MOUNTING THE EQUIPMENT Micron+ 5 377,5 MOUNTING THE EQUIPMENT Micron+ 10 569,5 Ø9 EQUIPO Formación requerida ZAPATOS GUANTES GAFAS OTROS ón Piezas en proceso Calidad Producción MANTENER ORDEN Y LIMPIEZA operario DE SEGURIDAD...
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Page 85: Micron+ Gear Range Option Accessories
Micron+ gear range option accessories Automatic feeder system Meler adhesive loaders ensure a continuous level of adhesive inside the tanks of the melting units, eliminating the need for manual loading by the user. Each time the tank sensor detects a low level of adhesive, it sends a signal to the suction system, which transfers a load of pellets to the melting tank from the adhesive container (or directly from the bag it comes in). -
Page 86: Optional Equipment
FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Optional equipment Wheel system For all the Micron+ gear machines there is the option to add 4 wheels to the base of the machine to make it easier to move. -
Page 87: Electrical Drawings
MICRON + GEAR ADHESIVE MELTER ELECTRICAL DRAWINGS MA-5167-ENG 7. ELECTRICAL DRAWINGS To view the the electrical drawing of the purchased equipment, see the CD of electrical drawings included. - Page 88 FOCKE MELER GLUING SOLUTIONS ELECTRICAL DRAWINGS This page is intentionally left blank.
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Page 89: Pneumatic Diagram
MICRON + PISTON ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5162-ENG 8. PNEUMATIC DIAGRAM Components list Pneumatic by-pass valve control system (optional) Pressure regulator 1-10 bar Pressure gauge 0-10 bar Pneumatic limit control valve REGULADOR DE PRESIÓN MANÓMETRO PRESSURE REGULATOR MANOMETER P: 0-10 bar P: 0-10 bar VÁLVULA LIMITADORA / PRESSURE LIMIT VALVE RELACIÓN / RATIO 1:15... -
Page 90: Double Pressure System (Opcional)
0 SISTEMA MANUAL DE DOBLE PRESION MICRON FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Double pressure system (opcional) MANÓMETRO PRESSURE GAUGE ENTRADA DE AIRE AIR INPUT ENTRADA REGULADOR DE PRESIÓN PRESSURE REGULATOR INPUT ELECTROVÁLVULA 5/2 SOLENOID VALVE 5/2 REGULADOR DE PRESIÓN PRESSURE REGULATOR A VÁLVULA BYPASS... -
Page 91: Spare Parts List
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG 9. SPARE PARTS LIST The list of the most common spare parts for MICRON+ series machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters. - Page 92 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank.
- Page 93 MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG CHASSIS GROUP GAS INJECTION ASSEMBLY TANK GROUP DRY AIR ASSEMBLY DISTRIBUTOR DISTRIBUTOR GROUP GROUP PNEUMATIC UNIT PUMP ASSEMBLY- MOTORREDUCTOR ELECTRIC GROUP ELECTRONIC GROUP K, L, M - Spare parts for automatic feeder...
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Page 94: Tank Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST A. TANK ASSEMBLY Nº Ref. Description 150113470 Complete tank assembly micron 5 230V 150113480 Complete tank assembly micron 10 230V 150113490 Complete tank assembly micron 20 230V 150114890 Complete tank assembly micron 35 230V... -
Page 95: Distributor Unit
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG B. DISTRIBUTOR UNIT Nº Ref. Description 150113570 Tank-distributor union o-rings. Micron 5, 10, 20 150026380 Coupling tank-distributor o-rings. Micron 5, 10, 20 150090360 Tank-distributor union o-rings. Micron 35 150023950 Coupling tank-distributor o-rings. Micron 35... -
Page 96: Distributor Simple/ Double Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST C. DISTRIBUTOR SIMPLE/ DOUBLE ASSEMBLY Nº Ref. Description 150026270 Pneumatic pressure regulator 150123640 Pneumatic pressure regulator o-rings 150130390 Filter assembly 150130400 Filter head with purger 150029250 Filter mesh 150029260 O-ring Ø23X3 150026340 O-ring 7 x 1.5... -
Page 97: Geared Motor-Pump Assembly
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG D. GEARED MOTOR-PUMP ASSEMBLY Nº Réf. Désignation 150117170 Geared motor 0.375 KW with booster fun 150117150 Simple pump motor coumpling 150117160 Double pump motor coumpling 150026430 Simple pump o-rings 150111890 Double pump o-rings 150025960 Simple gear pump 1 cc/rev 150114020... -
Page 98: Chassis Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST E. CHASSIS ASSEMBLY Nº Ref. Description 1 (*) 150123640 Micron electrical cabinet door casing Micron+ 150130390 Electrical cabinet casing assembly without warning light 150130400 Electrical cabinet casing assembly with warning light 150122930 Micron+ 5 tank housing assembly... -
Page 99: Electric Assembly
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG F. ELECTRIC ASSEMBLY Nº Ref. Description 16010003 Female connector 8 pin (base housing) 150020720 Female connector 12 pin (base housing) 150130450 Female connector 8 pin NTC 150123000 Cable gland Pg 21 black 150119190 Cable gland Pg16 black 150114470... -
Page 100: Electronic Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST G. ELECTRONIC ASSEMBLY Nº Ref. Description 150122970 Control board Micron HMI micron+ 150122980 Power board Micron 2 outlets 150122990 Power board Micron 6 outlets 1501123610 Card I/O pumping Micron+ gear R0001938 Solid state relay 40A... -
Page 101: Pneumatic Components
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG H. PNEUMATIC COMPONENTS Nº Ref. Description 150110730 Pneumatic limit valve 150114480 Pressure gauge 10110031 Pressure regulator Note: these elements are added to the equipment when by-pass pneumatic regulation. I. GAS INJECTION ASSEMBLY (OPTIONAL) Nº... -
Page 102: Air Dryer Assembly (Optional)
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST J. AIR DRYER ASSEMBLY (OPTIONAL) Nº Ref. Description 150110410 Air dryer excelon pro 92 series 150110390 Filter F92C-NND-AT0 150110400 Filter F92G-NNN-AT1 10110031 Pressure regulator 150029540 Pressure regulator 0,1-0,7 bar 150029550 Pressure gauge 0-1,6 bar 150028380 Pneumatic limit vale 0.5 bar 1/4’... -
Page 103: Automatic Feeder. Filter- Sensor Assembly
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG K. AUTOMATIC FEEDER. FILTER- SENSOR ASSEMBLY Nº Ref. Description 150025800 Capacitive level sensor (amplifier and probe) 150025770 Grid filter 20 mesh 150025870 Capacitive level sensor o-rings 9-13... -
Page 104: Automatic Feeder. Suction Tube
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST L. AUTOMATIC FEEDER. SUCTION TUBE Nº Ref. Description 150025650 Fitting Y Ø10 quick plug 150025660 Hose vacuum feeder Ø30 (meter) 150025670 Metal suction tube 150025680 Venturi suction tube 150025690 Support for suction tube 150025700 Fitting 90°... -
Page 105: Automatic Feeder. Valve Assembly
MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG M. AUTOMATIC FEEDER. VALVE ASSEMBLY Nº Ref. Denominación 150025750 Fitting 90° 1/4 Ø10 150060080 Coil for solenoid valve 24 VDC (10W) 150060050 Solenoid valve connector 150060070 Complete solenoid valve 2/2 24VDC 5W 150025790 Fitting 90°... - Page 106 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank. 9-16...
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Page 107: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien, Navarra - Spain — A Focke Group Company — declaring that the machinery, Type: Model: Serial Number: fulfils all the relevant provisions of the Directive 2006/42/EC on machinery,... - Page 108 For more information speak with your Focke Meler representative: Focke Meler Gluing Solutions, S. A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien - Navarra - Spain Phone: +34 948 351 110 Fax: +34 948 351 130 info@meler.eu - www.meler.eu...
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