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Related Manuals for Meler Micron + Piston Series
Summary of Contents for Meler Micron + Piston Series
- Page 1 GLUING SOLUTIONS ADHESIVE INSTRUCTIONS MANUAL MELTER MICRON+ PISTON SERIES MA-5162-ENG 200519...
- Page 2 The specifications and information contained in this manual may be modified without prior notice. This manual is a translation of the original that was written by Focke Meler Gluing Solutions, S. A. in spanish language. If there is any discrepancy between the different versions of this manual, the original written in the spanish language shall prevail.
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Page 3: Table Of Contents
MICRON + PISTON ADHESIVE MELTER TABLE OF CONTENTS MA-5162-ENG TABLE OF CONTENTS 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Pneumatic components Thermal components Materials Noise emission declaration Intended use Limited use 2. INTRODUCTION Description Modes of operation Hot-melt melter/applicator identification Main components Control panel components... - Page 4 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS 3. INSTALLATION Introduction Installation requirements Electrical Consumption Compressed air Other factors Unpacking Contents Mounting the equipment Electrical power connection Pneumatic connection Hose and applicator connection Parameter Programming External I/O connections Connecting external inputs and outputs...
- Page 5 MICRON + PISTON ADHESIVE MELTER TABLE OF CONTENTS MA-5162-ENG General characteristics Navigation icons Save changes Interpretación de las pantallas Home display General temperature status Alarms status Calendar status Adhesive level status Pumping status Temperature status Temperature and Heating Shortcut displays Programming of temperatures 4-10 Programming of statuses...
- Page 6 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS ‘3. Load’ Menu 4-20 Screen 1: Minimum adhesive level sensor 4-20 Screen 2: Automatic adhesive feeder 4-20 ‘4. Statistics’ Menu 4-20 Standby function 4-21 Turning off the melter equipment 4-21 Use of the automatic feeder...
- Page 7 MICRON + PISTON ADHESIVE MELTER TABLE OF CONTENTS MA-5162-ENG 6. TECHNICAL CHARACTERISTICS Generals Dimensions Accessories Low level detection system Caster system Adaptation plate for previous models 7. ELECTRICAL DRAWINGS 8. PNEUMATIC DIAGRAM Components list 7 cm /stroke pump 19 cm /stroke pump With electro-pneumatic pressure regulator VP Pneumatic connection for 7 cm...
- Page 8 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS 9. SPARE PARTS LIST A. TANK ASSEMBLY B. DISTRIBUTOR UNIT C. PUMP ASSEMBLY D. PNEUMATIC UNIT ASSEMBLY 7cc D. PNEUMATIC UNIT ASSEMBLY 19cc E. CHASSIS ASSEMBLY F. ELECTRONIC ASSEMBLY 9-10 G. ELECTRIC ASSEMBLY 9-11 H.
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Page 9: Safety Guidelines
MICRON + PISTON ADHESIVE MELTER SAFETY GUIDELINES MA-5162-ENG 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday equipment operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts. -
Page 10: Mechanical Components
FOCKE MELER GLUING SOLUTIONS SAFETY GUIDELINES Mechanical components The hot-melt installation, which is installed to this device, requires moving parts that can cause damage. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts. -
Page 11: Thermal Components
Safety Information Sheet of the adhesive. Materials Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components. -
Page 12: Intended Use
Note: Do not modify the equipment or use components that were not supplied by Meler. For any modification of a component of the equipment or part of the installation, you must firstly consult the After-Sales Service... -
Page 13: Introduction
MA-5162-ENG 2. INTRODUCTION In this manual you will find information about the installation, use and maintenance of the hot-melt adhesive melter/applicator in meler’s MICRON+ series. The ‘MICRON+’ series includes the 5, 10, 20 and 35 liter range of hot-melt adhesive melters/applicators. -
Page 14: Description
INTRODUCTION Description The ‘MICRON+’ are designed for use with ‘meler’ hoses and applicators in hot- melt adhesive applications. Their different variations – line, coating or swirl- spray – cover a wide range of applications, being very versatile in all markets where they are used. -
Page 15: Main Components
MICRON + PISTON ADHESIVE MELTER INTRODUCTION MA-5162-ENG Main components 1. Front control card 2. Access door to the electric/pneumatic area 3. Tank access lid 4. Pump air pressure regulator 5. Air pressure gauge 6. Characteristics plate 7. Main switch 8. Hose output distributor (up to 6 hydraulic connections) 9. -
Page 16: Control Panel Components
FOCKE MELER GLUING SOLUTIONS INTRODUCTION Control panel components 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP RED Button ‘Start/Stop Pump’. 5. Touch screen ON/OFF button. 6. GREEN led ‘power ON’. -
Page 17: Automatic Feeder Main Components (Optional)
MICRON + PISTON ADHESIVE MELTER INTRODUCTION MA-5162-ENG Automatic feeder main components (optional) General 1. Flexible Load Tube 8. Input air supply (from the grid) 9. Junction box 2. Rotary fitting 10. Level sensor amplifier 3. Unload Filter 11. Sensor and power supply connector 4. -
Page 18: Micron + Series Range
FOCKE MELER GLUING SOLUTIONS INTRODUCTION MICRON + series range MICRON+ 400N Communications - 0B: without / MB: Modbus / PB:Profibus / PN: Profinet / EN: Ethernet IP proportional valve option ( VP0: w/o VP / VP1: with VP low level warning light (... -
Page 19: Micron + Range Option Accessories
MICRON + PISTON ADHESIVE MELTER INTRODUCTION MA-5162-ENG MICRON + range option accessories If some of the different machine configuration options have been chosen, it will be necessary the following accessories: 3x400 w/o neutral power supply voltage option The transformer for the 5, 10 and 20l machine will be included. The MICRON+ 35 does not allow ‘400’... - Page 20 FOCKE MELER GLUING SOLUTIONS INTRODUCTION This page is intentionally left blank.
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Page 21: Installation
MICRON + PISTON ADHESIVE MELTER INSTALLATION MA-5162-ENG 3. INSTALLATION Warning: The melters/applicators are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment. Introduction The ‘MICRON+’... -
Page 22: Electrical Consumption
FOCKE MELER GLUING SOLUTIONS INSTALLATION Item Description Dimension 588 mm 671 mm EQUIPMENT LENGTH 671 mm 742 mm 339 mm 339 mm EQUIPMENT WIDTH 383 mm 435 mm 481 mm 481 mm EQUIPMENT HEIGHT 526 mm 673 mm 628 mm... -
Page 23: Other Factors
Communicate any defect, even to the outer packing materials, to your ‘meler’ Representative or to the Main Office. Contents The ‘MICRON+’ series packing materials may contain accessories that form part of the same order. -
Page 24: Electrical Power Connection
A good ground connection is required in all cases. Consumption figures, according to melter/applicator and output configuration, are included in the table. Due to high power connected ‘meler’ recommends 3-phases 400 VAC with neutral connection. Warning: Risk of electrical shock. Carelessness may cause injury or death. -
Page 25: Pneumatic Connection
MICRON + PISTON ADHESIVE MELTER INSTALLATION MA-5162-ENG 1 PHASE 3 PHASES UNIT No. OUTPUTS 230 VAC ( 230 VAC Δ ( 400 VAC Y ( 25,65 A 18,10 A 10,00 A micron+ 5 27,00 A (!) 26,00 A 15,65 A 27,00 A (!) 38,90 A 23,48 A... -
Page 26: Hose And Applicator Connection
FOCKE MELER GLUING SOLUTIONS INSTALLATION Hose and applicator connection ‘MICRON+’ series melters/applicators use standard ‘meler’ components. The entire range of ‘classic’, ‘compact’ and ‘manual’ hoses and applicators may be connected to this equipment. Up to six hose-applicator outputs may be connected to 5, 10, 20 and 35L ‘MICRON+’... -
Page 27: External I/O Connections
MICRON + PISTON ADHESIVE MELTER INSTALLATION MA-5162-ENG External I/O connections The input and output (Input/Output) signals enable the melter to communicate with the main machine simply and directly. Six I/O different signals can be used, depending on the options installed on the unit. Function of these signals can be selected by the user The signals that can be used to communicate with the main machine are as follows:... - Page 28 FOCKE MELER GLUING SOLUTIONS INSTALLATION Type Description Terminal/Connector Temperature OK During the heating phase: contact that indicates that all of the system’s temperatures have reached a level that is 3°C below its set point value (and the delay time has elapsed).
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Page 29: Connecting External Inputs And Outputs
MICRON + PISTON ADHESIVE MELTER INSTALLATION MA-5162-ENG Connecting external inputs and outputs Warning: Risk of electric shock. Carelessness may cause injuries or death. 1. Disconnect the unit’s power. 2. Open the front door of the electric cabinet by giving the fastening screw a 1/4 turn. -
Page 30: Connecting Zone Inhibition
FOCKE MELER GLUING SOLUTIONS INSTALLATION Connecting zone inhibition Warning: Risk of electric shock. Carelessness may cause injury or death. 1. Disconnect the unit’s power. 2. Open the front door of the electric cabinet by giving the fastening screw a 1/4 turn. -
Page 31: Automatic Feeder Assembly
MICRON + PISTON ADHESIVE MELTER INSTALLATION MA-5162-ENG Automatic feeder assembly Pneumatic connection Before connecting the pneumatic power to the vacuum feeder, make sure the pressure regulator on the system and the main air supply is completely closed. Connect the vacuum feeder through a flexible tube with outside diameter of 10 mm to the general air supply (6 bar max.) (1). -
Page 32: Electrical Connections
FOCKE MELER GLUING SOLUTIONS INSTALLATION The vibratory element (pneumatic) keeps the adhesive loose around the DEPRESSION entrance to facilitate its suction. The aspiration element uses compressed air. By the help of the venturi effect, a depression is created in it, that absorbs pearled and pallet adhesive and drives it to the shell of the hot-melt system. -
Page 33: Melter Operation
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG 4. MELTER OPERATION In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by untrained personnel. Warning: Improper use may cause damage to the machine or injury and even death to the person using it. -
Page 34: Filling The Tank
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Filling the tank The tank can be equipped with a low level capacitive sensor that warns when the level of hot-melt adhesive drops below a third of the tank’s capacity. The unit will deactivate the external signal and, if it is connected, will activate its the corresponding warning device. -
Page 35: Manual Pumping Permmision
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG While the system counts down the delay time, the temperature OK symbol flashes until the programmed time value is reached. The screen displays the actual temperature values for each zone at all times. -
Page 36: Melter Equipment Display
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Melter equipment display The 7-inch touchscreen shows the main data and contains a user menu to customise how your unit is configured and operated. The user menu has the following structure:: CRON+ PISTÓN MICRON+ PISTÓN... -
Page 37: General Characteristics
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG General characteristics In general, there are several icons and pieces of information that are repeated throughout the screen navigation, so they will be explained at the beginning and then not in the next screens. Navigation icons Right arrow icon (FORWARD), located in the lower right part of the screen. -
Page 38: Home Display
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Home display It is the main screen where the most representative values of the equipment MICRON+ PISTÓN are shown. A - Alarms status and alarms menu access. °C B - Temperature status and Temperature and Heating Shortcut menu access. -
Page 39: Alarms Status
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG Alarms status There are no errors. The unit has an operating error but can continue operating. The unit has an operating error and cannot continue operating. Access the ALARMS menu by pressing the icon. Calendar status Calendar not activated. -
Page 40: Pumping Status
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping status Pumping not activated. Pumping activated. Access the PUMPING menu by pressing the icon. Temperature status Zone heating. There is no physical connection of components in that zone. Temperature sensor error in that zone. -
Page 41: Temperature And Heating Shortcut Displays
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG Temperature and Heating Shortcut displays These screens give you access to the unit’s quick settings. MICRON+ PISTÓN A - General standby of the unit (activate/deactivate). B - General inhibition of the unit (activate/deactivate). General Standby General OFF C - Programming of temperatures. -
Page 42: Programming Of Temperatures
PISTÓN FOCKE MELER GLUING SOLUTIONS MELTER OPERATION General Standby General OFF Temperature State Programming of temperatures General Set-Point Enter a temperature in ‘General set point’ to simultaneously program all the zones with that temperature value. General Variation To make quick adjustments, enter a variation value in ‘General variation’... -
Page 43: Units And Lenguage Menu
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG MICRON+ PISTÓN Units and Lenguage Menu Units and Language • Units: To select whether the temperatures are displayed in °C/°F. Unit: °C °F • Language configuration: Press the desired language. English English Español Français Deutsch... -
Page 44: Alarms And Warnings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION PISTÓN Alarms and warnings Alarms It displays the alarms and warnings in chronological order. It shows 5 alarms on each screen, with a total of 3 screens. RESET ALL 2018-05-20 11:15 When an alarm/warning needs to be reset for the unit to return to operation,... -
Page 45: Heating' Menu
You can select from four PID options: Standard, Moderate, Quick or Manual. Note. The PID values are directly involved in the heating process. Do not modify these values if you do not have the required technical knowledge or without the advice of Meler’s After Sales Service. 4-13... -
Page 46: Sequential Heating
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION PISTÓN 1.2 Sequential Heating 1.2 Sequential This lets you start heating the zones one after the other. This prevents a zone from being active for a long time until the slowest zone heats up. -
Page 47: Auto Standby - Off
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG MICRON+ PISTÓN 1.4 Auto Standby - OFF 1.4 Auto Standby - OFF This function can program the following work parameters: Standby desactivation • Standby Deactivation: automatically deactivates the ‘General Standby’ mode activated manually. Once the minutes programmed in the unit have 10 min passed, the heating process will start again. -
Page 48: Extra Temperature Settings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION 1.5 Extra temperature settings PISTÓN • Pumping permission delay: This is the time that the unit must wait to activate pumping after all the active zones have reached a temperature 1.5 Heating Extra Settings above [Set point temp. -
Page 49: General Settings' Menu
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG ‘2. General settings’ Menu ICRON+ PISTÓN A - Password management. 2. Extra Settings B - Extra settings. C - Configuration of input and output signals. D - System restore. 2.2 Extra 2.1 Password Settings 2.3 Input / Output 2.4 Restore default... -
Page 50: Extra Settings
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION PISTÓN 2.2 Extra settings 2.2 Extra Settings • Pumping security: When this option is activated, if you want to enable the pumping permission you have to manually press the STOP button once Pumping security the unit is in ‘Temperature OK’. -
Page 51: Configuration Of Input And Output Signals
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG MICRON+ PISTÓN 2.3 Configuration of input and output signals This allows you to configure the unit’s digital input and output signals. 2.3 Input / Output The inputs can be: Imputs • ON/OFF: Switches the unit fully off or on. XDI1 Standby •... -
Page 52: Load' Menu
PISTÓN 3. Charge Charge Charge FOCKE MELER GLUING SOLUTIONS MELTER OPERATION PISTÓN Level alarm 120 s ‘3. Load’ Menu Low level indicator 3. Charge Charge Charge Esta pantalla permite controlar las diferentes cuestiones relativas a la carga de adhesivo. Level alarm... -
Page 53: Standby Function
MICRON + PISTON ADHESIVE MELTER MELTER OPERATION MA-5162-ENG MICRON+ PISTÓN General Standby General OFF Standby function MICRON+ PISTÓN Temperature State Using the standby function during periods of melter/applicator inactivity helps save energy and allows the heated elements to return quickly to their set point General Standby General OFF Group OFF... -
Page 54: Use Of The Automatic Feeder
FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Use of the automatic feeder This section presents how to use the automatic feeder. Even if its operation is MICRON+ PISTÓN very simple, it should not be used by non-trained personnel. Menu Start up and automatic process... -
Page 55: Sensitivity Adjustment
LED changes from green to red. The LED should remain red. We recommend checking that it is properly set by running a few automatic reloading cycles. Note: If the sensor sensitivity setting needs to be corrected, contact Meler’s after sales service or the area representative. 4-23... -
Page 56: Application For Pc
• Make a complete backup of the system. • Restore a complete backup of the system. • Flash memory deletion. • Make a backup of the data logger. (*) http://www.meler.eu/media/S00900010_PC_App_Installer.zip Warning: For more information consult your Focke Meler Representative or the Focke Meler Main Office. 4-24... -
Page 57: Maintenance
MICRON + PISTON ADHESIVE MELTER MAINTENANCE MA-5162-ENG 5. MAINTENANCE Warning: The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enough training and experience to operate install or repair this equipment. The following table briefly summarizes the indications for adequate melter equipment maintenance. -
Page 58: System Depressurisation
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Removing and changing exterior panels: 1. Turn off the melter. 2. Disconnect the compressed air from the machine intake. 3. To remove the casing from the machine, first you have to separate the electrical cabinet from the tank. To do this, slacken the 1/4 turn screw as indicated (A) and slide it along the guides. -
Page 59: Access To Pneumatic Unit
MICRON + PISTON ADHESIVE MELTER MAINTENANCE MA-5162-ENG The depressurization valve releases the pressure from the hydraulic circuit, returning the adhesive to the tank. 2. Purge all applicators that have been used either manually or with the corresponding program command. Access to pneumatic unit To access the unit for more exhaustive machine maintenance, it will be necessary to remove the electrical cabinet from its place so it can be handled more comfortably and accessibly. -
Page 60: Cleaning The Tank
FOCKE MELER GLUING SOLUTIONS MAINTENANCE To change the filter, it should be borne in mind that the filter and purge valve are the same assembly: 1. Depressurise the system. 2. To remove the whole filter, unscrew the assembly’s hexagonal plug using a 22mm socket driver and remove it. -
Page 61: Cleaning Burnt Adhesive
MICRON + PISTON ADHESIVE MELTER MAINTENANCE MA-5162-ENG Cleaning burnt adhesive 1. Empty the tank directly (see the section ‘Emptying the tank’) to prevent the burnt material from passing through the pump circuit. 2. Clean the adhesive remains and burnt material inside the tank. Do not use sharp objects that might damage the inside coating. -
Page 62: Safety Thermostat
FOCKE MELER GLUING SOLUTIONS MAINTENANCE 4. Unscrew the plug and allow the adhesive to flow freely into the container. 5. Once it is completely empty, clean the exit hole and chute of remains of adhesive. 6. Put the plug back in position. -
Page 63: Automatic Feeder Maintenance
The following table summarizes briefly the indications for proper maintenance of the vacuum feeder. Read carefully, in each case, the corresponding section. If the device does not work or works incorrectly contact the Technical Services ’meler‘ or Area Representative. Operation Frecuency... -
Page 64: Control Of The Load Sensor
FOCKE MELER GLUING SOLUTIONS MAINTENANCE Control of the load sensor It is necessary to control if the load sensor is working properly and that it allows you to maintain the desired levels. A low load will cause a decline in the level and the possibility of not having the amount of necessary hot-melt adhesive. -
Page 65: Technical Characteristics
MICRON + PISTON ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5162-ENG 6. TECHNICAL CHARACTERISTICS Generals Tank capacity 5,15 liters 9,7 liters Pumping rate 29,3 kg/h 7cc/stroke pump (*) 29,3 kg/h 7cc/stroke pump (*) 66,0 kg/h 19cc/stroke pump (*) 66,0 kg/h 19cc/stroke pump (*) Melting rate 9,0 kg/h (*) 13,5 kg/h (*) - Page 66 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Tank capacity 19,7 liters 37,4 liters Pumping rate 29,3 kg/h 7cc/stroke pump (*) 29,3 kg/h 7cc/stroke pump (*) 66,0 kg/h 19cc/stroke pump (*) 66,0 kg/h 19cc/stroke pump (*) Melting rate 19 kg/h (*) 30 kg/h (*)
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Page 67: Dimensions
MICRON + PISTON ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5162-ENG Dimensions micron+ 20 micron+ 20 micron+ 10 micron+ 5, 10, 20 micron+ 20 micron+ 35... - Page 68 Note: the indicated holes are for M8 screws. RATE Este plano es propiedad exclusiva de MELER APLICADORES DE HOT - MELT S.A. Todos los derechos reservados. This drawing is owned sole of MELER APLICADORES DE HOT- MELT S.A. All rights reserved.
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Page 69: Accessories
MICRON + PISTON ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5162-ENG Accessories Low level detection system System for warning and/or monitoring the level of melted adhesive, with a float detector or capacitive sensor. Caster system For 25 and 35l Micron+ machines there is the option to add 4 casters to the base of the machine to make it easier to move. - Page 70 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS This page is intentionally left blank.
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Page 71: Electrical Drawings
MICRON + PISTON ADHESIVE MELTER ELECTRICAL DRAWINGS MA-5162-ENG 7. ELECTRICAL DRAWINGS... - Page 72 FOCKE MELER GLUING SOLUTIONS ELECTRICAL DRAWINGS This page is intentionally left blank.
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Page 73: Pneumatic Diagram
MICRON + PISTON ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5162-ENG 8. PNEUMATIC DIAGRAM Components list 7 cm /stroke pump Inlet filter (filtering disk) Solenoid valve 3/2 manual override (230V 50 Hz 1.5VA) Pressure regulator 1-8 bar Pressure gauge 0-10 bar Pneumatic valve 5/2 Differential valve Pneumatic cylinder double acting double chamber Ø50x50 (7cm... - Page 74 FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM INSTRUCCION DE MONTAJE DENOMINACION/DENOMINATION REFERENCIA/REFERENCE EDICION Pneumatic connection for 7 cm /stroke PUMP MICRON IM0004 Nº DE HOJAS FECHA/DATE TITULO/TITLE 1 DE 9 6/06/07 NEUMATICA CILINDRO PEQUEÑO INSTALACION NEUMATICA PARA EL GRUPO PEQUEÑO PRESSURE REGULATOR...
- Page 75 MICRON + PISTON ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5162-ENG Pneumatic diagram for 7 cm /stroke PUMP...
- Page 76 Se elimina la válvula de entrada que lleva incorporado el propio grupo y se sustituye por una de mayor tamaño colocada en el exterior. FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM La fijación de esta válvula se realiza mediante fijación al tubo de acero de la válvula de descarga.
- Page 77 MICRON + PISTON ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5162-ENG Pneumatic diagram for 19 cm /stroke PUMP...
- Page 78 INSTRUCCION DE MONTAJE DENOMINACION/DENOMINATION REFERENCIA/REFERENCE EDICION IM0004 FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Nº DE HOJAS FECHA/DATE TITULO/TITLE 6/06/07 VP CON GRUPO NEUMATICO 7cc Electro-pneumatic connection with pressure regulator VP. 7 cm /stroke PUMP PRESSURE REGULATOR TO PRESSURE DISCHARGE VALVE...
- Page 79 MICRON + PISTON ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5162-ENG Electro-pneumatic diagram with pressure regulator VP. 7 cm /stroke PUMP...
- Page 80 FOCKE MELER GLUING SOLUTIONS INSTRUCCION DE MONTAJE PNEUMATIC DIAGRAM DENOMINACION/DENOMINATION REFERENCIA/REFERENCE EDICION MICRON IM0004 Nº DE HOJAS FECHA/DATE TITULO/TITLE 9 DE 9 6/06/07 NEUMATICA MICRON VP Electro-pneumatic connection with pressure regulator VP. 19 cm /stroke PUMP VP CON GRUPO NEUMATICO 19cc TUBO NEUMATICO Ø6 (R.55)
- Page 81 MICRON + PISTON ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5162-ENG Electro-pneumatic diagram with pressure regulator VP. 19 cm /stroke PUMP...
- Page 82 FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM This page is intentionally left blank. 8-10...
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Page 83: Spare Parts List
MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG 9. SPARE PARTS LIST The list of the most common spare parts for MICRON+ series machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters. - Page 84 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank.
- Page 85 MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG CHASSIS GROUP TANK GROUP PUMP ELECTRONIC DISTRIBUTOR GROUP GROUP GROUP PNEUMATIC UNIT ELECTRIC GROUP H, I, J - Spare parts for automatic feeder...
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Page 86: Tank Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST A. TANK ASSEMBLY Nº Ref. Description 150113470 Complete tank assembly micron 5 230V 150113480 Complete tank assembly micron 10 230V 150113490 Complete tank assembly micron 20 230V 150114890 Complete tank assembly micron 35 230V... -
Page 87: Distributor Unit
MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG B. DISTRIBUTOR UNIT Nº Ref. Description 150026350 Heating element 300 W 10120032 Tank-distributor seating o-ring 150121390 Distributor filter assembly 150121380 Filter head with purger 150029250 Filter mesh 50 150029260 O-ring 23 x 3 150026340 O-ring 7 x 1.5 150121350... -
Page 88: Pump Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST C. PUMP ASSEMBLY Nº Ref. Description 150113550 7cc pump body with braces and fittings 150113560 19cc pump body with braces and fittings 10100011 Pump shaft 7cc 150023080 Pump shaft 19cc 150113570 Tank-pump-distributor seating O-ring kit... -
Page 89: Pneumatic Unit Assembly 7Cc
MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG D. PNEUMATIC UNIT ASSEMBLY 7cc Nº Ref. Description 150123120 Pneumatic unit assembly with filter 7cc 24VDC 150113650 1/4’ flat silencer 150114480 Pressure gauge 10110031 Pressure regulator 150113690 Connector kit for 7cc pump unit without VP 150020490 Differential valve with o-ring 150020500... -
Page 90: Pneumatic Unit Assembly 19Cc
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST D. PNEUMATIC UNIT ASSEMBLY 19cc Nº Ref. Description 150113620 Pneumatic unit assembly 19cc with filter 150114480 Pressure gauge 10110031 Pressure regulator 150113850 Connector kit for 19cc pump unit without VP 150123660 Solenoid coil (220V AC) 19cc... -
Page 91: Chassis Assembly
MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG E. CHASSIS ASSEMBLY Nº Ref. Description 150130380 Micron electrical cabinet door casing Micron+ 150130390 Electrical cabinet casing assembly without warning light 150130400 Electrical cabinet casing assembly with warning light 150122930 Micron+ 5 tank housing assembly 150122940 Micron+ 10 tank housing assembly 150122950... -
Page 92: Electronic Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST F. ELECTRONIC ASSEMBLY Nº Ref. Description 150122970 HMI micron+ control board 150122980 Temperature control board 2 outputs 150122990 Temperature control board 6 outputs 150114760 Capacitive sensor and amplifier kit (*) R0001938 Solid state relay 40A... -
Page 93: Electric Assembly
MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG G. ELECTRIC ASSEMBLY Nº Ref. Description 16010003 Female connector 8 pin PT-100 (base housing) 150020720 Female connector 12 pin Ni-120 (base housing) 150130450 Female connector 8 pin NTC (base housing) 150123000 Cable gland Pg 21 black 150119190 Cable gland Pg16 black... -
Page 94: Automatic Feeder. Filter- Sensor Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST H. AUTOMATIC FEEDER. FILTER- SENSOR ASSEMBLY Nº Ref. Description 150025800 Capacitive level sensor (amplifier and probe) 150025770 Grid filter 20 mesh 150025870 Capacitive level sensor o-rings 9-12... -
Page 95: Automatic Feeder. Suction Tube
MICRON + PISTON ADHESIVE MELTER SPARE PARTS LIST MA-5162-ENG I. AUTOMATIC FEEDER. SUCTION TUBE Nº Ref. Description 150025650 Fitting Y Ø10 quick plug 150025660 Hose vacuum feeder Ø30 (meter) 150025670 Metal suction tube 150025680 Venturi suction tube 150025690 Support for suction tube 150025700 Fitting 90°... -
Page 96: Automatic Feeder. Valve Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST J. AUTOMATIC FEEDER. VALVE ASSEMBLY Nº Ref. Denominación 150025750 Fitting 90° 1/4 Ø10 150060080 Coil for solenoid valve 24 VDC (10W) 150060050 Solenoid valve connector 150060070 Complete solenoid valve 2/2 24VDC 5W 150025790 Fitting 90°... -
Page 97: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien, Navarra - Spain — A Focke Group Company — declaring that the machinery, Type: Model: Serial Number: fulfils all the relevant provisions of the Directive 2006/42/EC on machinery,... - Page 98 For more information speak with your Focke Meler representative: Focke Meler Gluing Solutions, S. A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien - Navarra - Spain Phone: +34 948 351 110 Fax: +34 948 351 130 info@meler.eu - www.meler.eu...
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