Meler Micron+ Series Instruction Manual
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Summary of Contents for Meler Micron+ Series
- Page 1 GLUING SOLUTIONS APPENDIX INSTRUCTIONS MANUAL EXTERNAL DISPLAY MICRON + SERIES MA-5180-GBR 091019...
- Page 2 The specifications and information contained in this manual may be modified without prior notice. This manual is a translation of the original that was written by Focke Meler Gluing Solutions, S. A. in spanish language. If there is any discrepancy between the different versions of this manual, the original written in the spanish language shall prevail.
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Page 3: Table Of Contents
MICRON + APENDIX EXTERNAL DISPLAY TABLE OF CONTENTS MA-5180-GBR TABLE OF CONTENTS 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Pneumatic components Thermal components Materials Noise emission declaration Intended use Limited use 2. INTRODUCCTION Description Modes of operation Hot-melt melter/applicator identification Main components of the equipment Control panel components... - Page 4 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Other factors Unpacking Contents Electrical power connection Connection of the external display to the melter. Parameter Programming Pneumatic connection 4. TECHNICAL CHARACTERISTICS Dimensions 5. ELECTRICAL DRAWINGS 6. SPARE PARTS LIST A. ELECTRONIC ASSEMBLY...
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Page 5: Safety Guidelines
MICRON + APENDIX EXTERNAL DISPLAY SEGURIDAD MA-5180-GBR 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday equipment operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts. -
Page 6: Mechanical Components
FOCKE MELER GLUING SOLUTIONS SEGURIDAD Mechanical components The hot-melt installation, which is installed to this device, requires moving parts that can cause damage. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts. -
Page 7: Thermal Components
Safety Information Sheet of the adhesive. Materials Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components. -
Page 8: Intended Use
Note: Do not modify the equipment or use components that were not supplied by Meler. For any modification of a component of the equipment or part of the installation, you must firstly consult the After-Sales Service... -
Page 9: Introducction
MA-5180-GBR 2. INTRODUCCTION In this manual you will find information about the installation, use and maintenance of the hot-melt adhesive melter/applicator in meler’s MICRON+ series. The ‘MICRON+’ series includes the 5, 10, 20 and 35 liter range of hot-melt adhesive melters/applicators. -
Page 10: Description
INTRODUCCTION Description The ‘MICRON+’ are designed for use with ‘meler’ hoses and applicators in hot- melt adhesive applications. Their different variations – line, coating or swirl- spray – cover a wide range of applications, being very versatile in all markets where they are used. -
Page 11: Main Components Of The Equipment
MICRON + APENDIX EXTERNAL DISPLAY INTRODUCCTION MA-5180-GBR Main components of the equipment 1. Front control card 2. Outdoor housing 3. Main switch 4. Connectors to external control device 5. External control board 6. Connection input 7. Characteristics plate... -
Page 12: Control Panel Components
FOCKE MELER GLUING SOLUTIONS INTRODUCCTION Control panel components 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP RED Button ‘Start/Stop Pump’. 5. Touch screen ON/OFF button. 6. GREEN led ‘power ON’. -
Page 13: Optional Equipment
MICRON + APENDIX EXTERNAL DISPLAY INTRODUCCTION MA-5180-GBR Optional equipment To increase the functionality of the melter machines, the following optional elements can be incorporated: • Low level of melted adhesive detection system. This can be fitted to all the machines in float switch or capacitive sensor options. •... - Page 14 FOCKE MELER GLUING SOLUTIONS INTRODUCCTION This page is intentionally left blank.
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Page 15: Installation
MICRON + APENDIX EXTERNAL DISPLAY INSTALLATION MA-5180-GBR 3. INSTALLATION Warning: The melters/applicators are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment. Introduction The ‘MICRON+’... -
Page 16: Electrical Consumption
FOCKE MELER GLUING SOLUTIONS INSTALLATION Electrical Consumption In order to install a ‘MICRON+’ series melter/applicator, we should take into consideration the total consumption of the installation, including the consumption of the installed hoses and applicators. Before connecting, make sure that the voltage that is being connected to the melter/applicator is the correct one appearing on the equipment’s... -
Page 17: Other Factors
Communicate any defect, even to the outer packing materials, to your ‘meler’ Representative or to the Main Office. Contents The ‘MICRON+’ series packing materials may contain accessories that form part of the same order. -
Page 18: Electrical Power Connection
A good ground connection is required in all cases. Consumption figures, according to melter/applicator and output configuration, are included in the table. Due to high power connected ‘meler’ recommends 3-phases 400 VAC with neutral connection. Warning: Risk of electrical shock. Carelessness may cause injury or death. -
Page 19: Parameter Programming
ANEXO PANTALLA EXTERIOR MICRON + INSTALACIÓN MA-5180-ESP Parameter Programming Once the melter/applicator and its components are installed, you will need to program the operational parameters appropriate for the specific application that will be performed. Among the various parameters, it is necessary to program the set point temperature values for each component connected and the value for overheating warnings. - Page 20 FOCKE MELER GLUING SOLUTIONS INSTALLATION This page is intentionally left blank.
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Page 21: Technical Characteristics
PROGRAMADOR DISPAROS STARBI-2-PNP-I0-0B SUS. A/ HOJA Nº/ REPLAC SHEET NUMBER 1 de 1 CATEGO RATE Este plano es propiedad exclusiva de MELER GLUING SOLUTIONS Todos los derechos reservados. This drawing is owned sole of MELER GLUING SOLUTIONS All rights reserved. - Page 22 FOCKE MELER GLUING SOLUTIONS CARACTERÍSTICAS TÉCNICAS This page is intentionally left blank.
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Page 23: Electrical Drawings
MICRON + APENDIX EXTERNAL DISPLAY ELECTRICAL DRAWINGS MA-5180-GBR 5. ELECTRICAL DRAWINGS... - Page 24 FOCKE MELER GLUING SOLUTIONS ELECTRICAL DRAWINGS This page is intentionally left blank.
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Page 25: Spare Parts List
MA-5180-GBR 6. SPARE PARTS LIST The list of the most common spare parts for MICRON+ series machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters. -
Page 26: Electronic Assembly
FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST A. ELECTRONIC ASSEMBLY Nº Ref. Denominación 150124340 HMI gateway card without TFT 150122970 HMI micron+ control board 150114470 Main switch (*) optional... -
Page 27: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien, Navarra - Spain — A Focke Group Company — declaring that the machinery, Type: Model: Serial Number: fulfils all the relevant provisions of the Directive 2006/42/EC on machinery,... - Page 28 For more information speak with your Focke Meler representative: Focke Meler Gluing Solutions, S. A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien - Navarra - Spain Phone: +34 948 351 110 Fax: +34 948 351 130 info@meler.eu - www.meler.eu...
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