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Summary of Contents for Meler Micron PUR LC
- Page 1 GLUING SOLUTIONS ADHESIVE INSTRUCTIONS MANUAL MELTER MICRON PUR LC/MC MA-5184-GBR 010920...
- Page 2 Published by: Focke Meler Gluing Solutions, S. A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain Phone: +34 948 351 110 info@meler.eu - www.meler.eu Focke Group Edition August 2020 © Copyright by Focke Meler All rights reserved. Its reproduction, diffusion or use by electronic or other means of all or any part of this document without the express authorization of its owner is strictly prohibited.
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Page 3: Table Of Contents
TABLE OF CONTENTS MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER TABLE OF CONTENTS 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Pneumatic components Thermal components Materials Noise emission declaration Intended use Limited use 2. INTRODUCTION Description Modes of operation Hot-melt melter/applicator identification Main components Main components de Micron PUR Gear with two motor-pumps... - Page 4 MELER GLUING SOLUTIONS TABLE OF CONTENTS 3. INSTALLATION Introduction Installation requirements Electrical Consumption Compressed air Other factors Unpacking Contents Mounting the equipment Electrical power connection Pneumatic connection Parameter Programming Establecer temperaturas de trabajo Selección del valor de sobretemperatura Mantener la visualización de un elemento Conexión de I/O externas...
- Page 5 TABLE OF CONTENTS MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 4. MELTER OPERATION General information Air- tight tank lid Opening the air-tight tank lid Filling the tank Starting up the melter equipment Manual pumping permmision Melter equipment display General characteristics Navigation icons Save changes Interpretación de las pantallas Home display...
- Page 6 MELER GLUING SOLUTIONS TABLE OF CONTENTS Modes of operation 4-16 Operating mode with internal pumping control and internal speed control 4-16 Operating mode with internal pumping control and external speed control 4-17 Operating mode with external pumping control and internal speed control...
- Page 7 TABLE OF CONTENTS MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Configuration of turning on and activating pumping 4-34 Wireless communication (Wi-Fi) 4-36 Connection configuration 4-36 Standby function 4-37 By-pass valve regulation 4-38 Manual valve control 4-38 Adjust pneumatic valve control(DP1 / DP2) (optional) 4-39 Using the air drying system (optional) 4-39...
- Page 8 MELER GLUING SOLUTIONS TABLE OF CONTENTS 6. TECHNICAL CHARACTERISTICS Generals Dimensions Micron PUR gear range option accessories Air drying system for PUR adhesives Pneumatic by-pass valve pressure control system Level control system Optional equipment Wheel system 7. ELECTRICAL DRAWINGS 8. PNEUMATIC DIAGRAM...
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Page 9: Safety Guidelines
SAFETY GUIDELINES MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday equipment operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts. -
Page 10: Mechanical Components
MELER GLUING SOLUTIONS SAFETY GUIDELINES Mechanical components The hot-melt installation, which is installed to this device, requires moving parts that can cause damage. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts. -
Page 11: Thermal Components
Safety Information Sheet of the adhesive. Materials Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components. -
Page 12: Intended Use
Note: Do not modify the equipment or use components that were not supplied by Meler. For any modification of a component of the equipment or part of the installation, you must firstly consult the After-Sales Service... -
Page 13: Introduction
(medium consumption) range of hot-melt adhesive melters and they are mainly designed to be used with thermo-reactive PUR based adhesives in block format. In case of Micron PUR LC can melted 2-2.5 kilos blocks of adhesive with maximal dimensions of Ø150mm and 160mm heigh and in case of Micron PUR MC, 20 kilos blocks of adhesive with maximal dimensions of Ø290mm and 360mm heigh... -
Page 14: Modes Of Operation
MELER GLUING SOLUTIONS INTRODUCTION Modes of operation ENGRANE The hot-melt melters/applicators may be used in all of the following modes: • READY Mode (Prepared). The melter keeps the components hot at the programmed working temperature. The pump is kept idle, awaiting an... -
Page 15: Main Components
INTRODUCTION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Main components 1. Front control card. 2. Access door to the electric/pneumatic area. 3. Tank access lid. 4. Main switch ON/OFF. 5. I/O card pumping control. 6. Air pressure gauge for pneumatic by-pass valve. 7. -
Page 16: Main Components De Micron Pur Gear With Two Motor-Pumps
MELER GLUING SOLUTIONS INTRODUCTION Main components de Micron PUR Gear with two motor- pumps Marking of the Micron PUR gear components is the same for all models with two motor-pumps. In this case the pictures refers to the PUR LC model. -
Page 17: Control Panel Components
INTRODUCTION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Control panel components 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP RED Button ‘Start/Stop Pump’. 5. Touch screen ON/OFF button. 6. GREEN led ‘power ON’. -
Page 18: Micron Pur Series Range
MELER GLUING SOLUTIONS INTRODUCTION Micron PUR series range MICRON+ PUR LC 2 M01 200 BE CL LD2 B1 SW MB Certifications _ (in blank): CE Control fusor _ (in blank): Internal • E: Prepared for external melter control Starbi integration (in blank): Not integrated •... -
Page 19: Micron Pur Gear Range Option Accessories
INTRODUCTION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Micron PUR gear range option accessories If some of the different machine configuration options have been chosen, it will be necessary to purchase the following accessories: Air dryer system The air dryer system must be requested separately and is the same for all the units. - Page 20 MELER GLUING SOLUTIONS INTRODUCTION This page is intentionally left blank.
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Page 21: Installation
INSTALLATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 3. INSTALLATION Warning: The melters/applicators are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment. Introduction The ‘MICRON PUR’... -
Page 22: Electrical Consumption
MELER GLUING SOLUTIONS INSTALLATION To calculate the space necessary for the installation of the equipment with respect to its length, in addition to the measurements indicated in the table, 280mm (minimum) must be added to open the access door to the distributor drain. -
Page 23: Compressed Air
Communicate any defect, even to the outer packing materials, to your ‘meler’ Representative or to the Main Office. Contents Packing materials may contain accessories that form part of the same order. -
Page 24: Mounting The Equipment
Para este cálculo se ha tenido en cuenta sólo el caso de llevar bomba simple, para consumos con bomba doble, consultar. Debido a la conexión de alta potencia, Meler recomienda conectar trifásico 400/230 VAC con neutro. -
Page 25: Pneumatic Connection
INSTALLATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER L1 L2 L3 N 1/N ~ 230V 50/60Hz + PE 3/N ~ 400V 50/60Hz + PE Open the door of the electrical cabinet to its maximum position. Pass the power cable (max. Ø14.5mm) through the Pg16 grommet and fix it taking care that the cable is perfectly secured. -
Page 26: Parameter Programming
MELER GLUING SOLUTIONS INSTALLATION Hose and applicator connection These series melters use standard Meler components. The entire range of Meler hoses and applicators may be connected to this equipment. Up to six hose-applicator outputs may be connected Micron gear melters. -
Page 27: External I/O Connections
INSTALLATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER External I/O connections The input and output (Input/Output) signals enable the melter to communicate with the main machine simply and directly. Six I/O different signals can be used, depending on the options installed on the unit. Function of these signals can be selected by the user The signals that can be used to communicate with the main machine are as follows:... - Page 28 MELER GLUING SOLUTIONS INSTALLATION Type Description Terminal/Connector Standby Contact indicating that the unit is in STANDBY mode. Zones Temperature OK During the heating phase: contact that indicates that all of the system’s temperatures have reached a level that is 3°C below its set point value (and the delay time has elapsed).
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Page 29: Connecting External Inputs And Outputs
INSTALLATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Connecting external inputs and outputs Warning: Risk of electric shock. Carelessness may cause injuries or death. 1. Disconnect the unit’s power. 2. Open the front door of the electric cabinet by giving the fastening screw a 1/4 turn. -
Page 30: Interpretation Of External Inputs And Outputs
MELER GLUING SOLUTIONS INSTALLATION Interpretation of external inputs and outputs The following tables show a summary of the status of each input and output signal of the unit. Connection Description Input XDI1 XDI2 Close Close Close ON/OFF Open Open Open... - Page 31 INSTALLATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Connection Description Output XDO3 XDO4 +24V Close Close In "STADBY" StandBy Open Open No "STANDBY" +24V Close Close In “ Temperature OK” Zones in Temperature OK Open Open No “ Temperature OK” +24V Close Close Ready...
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Page 32: Connecting Zone Inhibition
MELER GLUING SOLUTIONS INSTALLATION Connecting zone inhibition Warning: Risk of electric shock. Carelessness may cause injury or death. 1. Disconnect the unit’s power. 2. Remove the electrical cabinet casing following the instructions given in the maintenance section ‘Removal and replacement of casing elements’. -
Page 33: External Signals Of Pumping Control
INSTALLATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER External signals of pumping control The signals that can be used for pumping control externally are: Type Description Terminal External speed control pump 1 / pump 2 Pump 1: XV1.1 / XV1.2 Contact for the external regulation of the pumping speed according to a Pump 2: XV2.1 / XV2.2 programmed ramp. - Page 34 MELER GLUING SOLUTIONS INSTALLATION This page is intentionally left blank. 3-14...
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Page 35: Melter Operation
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 4. MELTER OPERATION In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by untrained personnel. Warning: Improper use may cause damage to the machine or injury and even death to the person using it. -
Page 36: Air- Tight Tank Lid
De-pressurization is done through an exhaust valve, connected directly to the outer ambient. Then, the air-tight lid can be opened safely. For the Micron PUR LC equipment: 2. Turn the handwheel on the air-tight tank lid counter-clockwise (2) until it is released. - Page 37 MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER image (2). 3. Lift the air-tight tank lid using the handle (2)and put it on its maximum position. A blocking fastener fix it to remain opened. 4. To close the air-tight, unlock the fixing mechanism, holding the lid with the other hand.
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Page 38: Filling The Tank
To fill the tank: 1. Open the outer lid and the air-tight tank lid. 2. Fill the tank with adhesive block of 2-2.5 kg in case of Micron PUR LC and adhesive block of 20 kg in case of Micron PUR MC. -
Page 39: Manual Pumping Permmision
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Symbol on the dis- Unit status Central LED Description play Heating The unit is heating the programmed zones. The zones are at Temperature OK but the Delay ‘Pumping Permission Delay’ is activated 08:31 The tank or the distributor are in standby Standby... -
Page 40: Melter Equipment Display
MELER GLUING SOLUTIONS MELTER OPERATION Melter equipment display The 7-inch touchscreen shows the main data and contains a user menu to customise how your unit is configured and operated. + ENGRANE MICRON+ ENGRANE The user menu has the following structure: 00 v1.0.106... -
Page 41: General Characteristics
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER General characteristics In general, there are several icons and pieces of information that are repeated throughout the screen navigation, so they will be explained at the beginning and then not in the next screens. Navigation icons Right arrow icon (FORWARD), located in the lower right part of the screen. -
Page 42: Home Display
MELER GLUING SOLUTIONS MELTER OPERATION Home display ON+ ENGRANE It is the main screen where the most representative values of the equipment are shown. 2001100 v1.0.106 2200100 v1.0.084 2102100 v1.0.106 A - Alarms status and alarms menu access. 2101100 v1.0.106 °C... -
Page 43: Alarms Status
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Alarms status There are no errors. The unit has an operating error but can continue operating. The unit has an operating error and cannot continue operating. Access the ALARMS menu by pressing the icon. Calendar status Calendar not activated. -
Page 44: Pumping Status
MELER GLUING SOLUTIONS MELTER OPERATION Pumping status Pumping not activated. Pumping activated. Pumping error. Access the PUMPING menu by pressing the icon. Temperature status Zone heating. There is no physical connection of components in that zone. Temperature sensor error in that zone. -
Page 45: Temperature And Heating Shortcut Displays
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Temperature and Heating Shortcut displays These screens give you access to the unit’s quick settings. ON+ ENGRANE 02001100 v1.0.106 A - General standby of the unit (activate/deactivate). 02200100 v1.0.084 02102100 v1.0.106 02101100 v1.0.106 B - General inhibition of the unit (activate/deactivate). -
Page 46: Programming Of Temperatures
RANE MELER GLUING SOLUTIONS MELTER OPERATION General Standby General OFF Temperature State Programming of temperatures General Set-Point Enter a temperature in ‘General set point’ to simultaneously program all the zones with that temperature value. General Variation To make quick adjustments, enter a variation value in ‘General variation’... -
Page 47: Units And Lenguage Menu
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MICRON+ ENGRANE : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 Units and Lenguage Menu : S02101100 v1.0.106 Units and Language Units and Language • Units: To select whether the temperatures are displayed in °C/°F. Unit: Unit: °C... -
Page 48: Pumping Control Menu
MELER GLUING SOLUTIONS MELTER OPERATION RANE Pumping control menu This menu allows you to configure the operating options for each of the pumps PUMP 1 75 rpm 50 rpm installed. Real speed: 53 rpm • Start or stop pumping: If external permission is deactivated, when you press the ‘Pump 1/2’... - Page 49 MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER This page is intentionally left blank. 4-15...
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Page 50: Modes Of Operation
MELER GLUING SOLUTIONS MELTER OPERATION RANE Modes of operation Operating mode with internal pumping control and internal speed control °C 08:31 In this operating mode, the user manually controls the start-up, shutdown and speed of the pump. RANE The ‘External reference’ and ‘External permission’ options must be deactiva- ted. -
Page 51: Operating Mode With Internal Pumping Control And External Speed Control
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MICRON+ ENGRANE Operating mode with internal pumping control and external speed control : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 In this operating mode, the user manually controls the start-up and shutdown : S02101100 v1.0.106 of the pump. -
Page 52: Operating Mode With External Pumping Control And Internal Speed Control
MELER GLUING SOLUTIONS MELTER OPERATION RANE RANE RANE Operating mode with external pumping control and internal speed control In this operating mode, the pump is started and stopped via an external con- PUMP 1 50 rpm PUMP 1 50 rpm tact signal from the main machine. -
Page 53: Operating Mode With External Pumping Control And External Speed Control
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MICRON+ ENGRANE MICRON+ ENGRANE MICRON+ ENGRANE : S02001100 v1.0.106 : S02001100 v1.0.106 Operating mode with external pumping control and external speed control : S02200100 v1.0.084 : S02200100 v1.0.084 : S02001100 v1.0.106 : S02102100 v1.0.106 : S02102100 v1.0.106 : S02200100 v1.0.084 : S02101100 v1.0.106... -
Page 54: Configuring Speed Ramp
RANE RANE RANE RANE Pumping MELER GLUING SOLUTIONS MELTER OPERATION Pumping Volt Pumping Volt Pumping Volt Configuring speed ramp Volt For equipment operating in external reference, the display will show the cu- rrent pump rotation set point (input reference conversion as per the full scale and the conversion table). -
Page 55: Heating' Menu
You can select from four PID options: Standard, Moderate, Quick or Ma- nual. Note. The PID values are directly involved in the heating process. Do not modify these values if you do not have the required technical knowledge or without the advice of Meler’s After Sales Service. 4-21... -
Page 56: Sequential Heating
MELER GLUING SOLUTIONS MELTER OPERATION RANE 1.2 Sequential Heating 1.2 Sequential This lets you start heating the zones one after the other. This prevents a zone from being active for a long time until the slowest zone heats up. Enable sequential This function allows you to create three heating groups: A, B and C. -
Page 57: Auto Standby - Off
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MICRON+ ENGRANE : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 1.4 Auto Standby - OFF : S02101100 v1.0.106 1.4 Auto Standby - OFF This function can program the following work parameters: Standby desactivation •... -
Page 58: Extra Temperature Settings
MELER GLUING SOLUTIONS MELTER OPERATION RANE 1.5 Extra temperature settings • Pumping permission delay: This is the time that the unit must wait to activate pumping after all the active zones have reached a temperature 1.5 Heating Extra Settings above [Set point temp. -3°]. -
Page 59: Password Management
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER N+ ENGRANE ‘2. General settings’ Menu 01100 v1.0.106 00100 v1.0.084 02100 v1.0.106 01100 v1.0.106 A - Gestión de contraseñas. 2. Extra Settings B - Ajustes adicionales. C - Configuración de señales de entrada y salida. D - Restaurar sistema. -
Page 60: Extra Settings
Whenever there is activity on the screen, the system remains in this mode. If the end of this 15 minutes is reached, the unit returns to USER mode. If you forget the EXPERT level password, contact the Focke Meler main offices to find out how to proceed to recover it. -
Page 61: Configuration Of Input And Output Signals
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MICRON+ ENGRANE 2.3 Configuration of input and output signals : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 : S02101100 v1.0.106 This allows you to configure the unit’s digital input and output signals. 2.3 Input / Output The inputs can be: Imput... -
Page 62: Load' Menu
3. Charge Charge Charge MELER GLUING SOLUTIONS MELTER OPERATION RANE Level alarm 120 s ‘3. Load’ Menu Sound on alarm 3. Charge Charge Charge Esta pantalla permite controlar las diferentes cuestiones relativas a la carga de adhesivo. Level alarm 120 s... -
Page 63: Screen 4: Pressurisation (Only For Units With An Airtight Tank Lid)
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MICRON+ ENGRANE : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 Screen 4: Pressurisation (only for units with an airtight tank lid) : S02101100 v1.0.106 3. Charge Charge Charge • Automatic pressure: Activates or deactivates the tank’s automatic pressure system. -
Page 64: Menu '5. Pumping
MELER GLUING SOLUTIONS MELTER OPERATION RANE Menu ‘5. Pumping’ 5. Pumping To can configure the following options separately for each pump: Manual Control Pump 1 • Manual control pump 1 or 2: If ‘Manual control’ is activated, pumping 50 rpm can be activated or stopped by pressing ACTIVATE (with the unit in Temperature OK). -
Page 65: Automatic Pumping Block Function
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Automatic pumping block function The unit has a function for to automatically block pumping due to a voltage drop, a direct disconnection from the network, or an operating error. This function can be activated or disabled via the “2. Additional set-up / 2.2 RANE STARBI INTEGRADO v97 Additional settings”... -
Page 66: Automatic Pumping Block' Disabled
2.2 Extra Settings Sound on alarm MELER GLUING SOLUTIONS MELTER OPERATION Screen saver 10 min Inside device temperature alarm ‘Automatic pumping block’ disabled 85 °C 60 s When this function is disabled, whenever an event forces the unit to change to... -
Page 67: Turning Off After Resetting' Function
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER ‘Turning off after resetting’ function The unit has a function to recover its current status (ON/OFF) after a voltage drop or a direct disconnection from the network. ‘Reset’ means turning off and turning on the unit using any main ON/OFF switch or any loss and recovery of power. -
Page 68: Turning Off After Resetting' Disabled
Sound on alarm 2.2 Extra Settings Screen saver 10 min TÓN Sound on alarm Inside device temperature alarm MELER GLUING SOLUTIONS MELTER OPERATION Screen saver 85 °C 60 s 10 min 2.3 Input / Output Pumping autolock Inside device temperature alarm ‘Turning off after resetting’... - Page 69 2.2 Extra Settings : S02102100 v1.0.106 2.2 Extra Settings Sound on alarm Screen saver Sound on alarm 10 min Screen saver MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Inside device temperature alarm 10 min 85 °C 60 s Inside device temperature alarm 85 °C 60 s Pumping autolock...
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Page 70: Wireless Communication (Wi-Fi)
Wireless communication (Wi-Fi) 2.2 Extra Settings Optionally, the unit comes equipped with a wireless communication system to TÓN connect to a local network. This system connects the unit to a Meler Services Channel number Platform(*) with the following main functions: Regrind charger •... -
Page 71: Standby Function
MICRON+ ENGRANE MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER : S02001100 v1.0.106 : S02200100 v1.0.084 : S02102100 v1.0.106 : S02101100 v1.0.106 MICRON+ ENGRANE General Standby General OFF Standby function : S02001100 v1.0.106 : S02200100 v1.0.084 Temperature State : S02102100 v1.0.106 Using the standby function during periods of melter/applicator inactivity helps : S02101100 v1.0.106 save energy and allows the heated elements to return quickly to their set point... -
Page 72: By-Pass Valve Regulation
MELER GLUING SOLUTIONS MELTER OPERATION By-pass valve regulation The pumping system using a geared pump provides a constant flow of adhesi- ve, according to the pump’s rotational speed. In this type of system, the pressure generated by the pump is the result of the retentions found on the circuit (the length and diameter of the hose, elbows in the connectors, the diameters of the nozzle outputs, etc.) and the adhesive... -
Page 73: Adjust Pneumatic Valve Control(Dp1 / Dp2) (Optional)
MELTER OPERATION MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Adjust pneumatic valve control(DP1 / DP2) (optional) To adjust the pressure with this valve model, follow these steps: 1. Unlock the pressure regulator control by pulling on it gently. 2. Turn it clockwise to increase the pressure. This will be seen reflected on the pressure gauge located next to it Warning: Do not exceed 6 bar of pressure. -
Page 74: Application For Pc
• Make a complete backup of the system. • Restore a complete backup of the system. • Flash memory deletion. • Make a backup of the data logger. (*) http://www.meler.eu/media/S00900010_PC_App_Installer.zip Warning: For more information consult your Focke Meler Representative or the Focke Meler Main Office. 4-40... -
Page 75: Maintenance
MAINTENANCE MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 5. MAINTENANCE Warning: The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enou- gh training and experience to operate install or repair this equipment. The following table briefly summarizes the indications for adequate melter equipment maintenance. - Page 76 MELER GLUING SOLUTIONS MAINTENANCE To carry out external cleaning: • Use cleaning products compatible with polyamide materials. • Apply the cleaning product with a soft cloth. • Do not use sharp tools or scrapers with sharp edges. Removing and changing exterior panels: 1.
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Page 77: System Depressurisation
MAINTENANCE MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER System depressurisation Even with the motor turned off, residual pressure may exist in the circuit. This must be kept in mind when performing any operation on the hydraulic circuit. Before disconnecting any hydraulic element or opening any distributor outlet, it is necessary to perform the following steps: 1. -
Page 78: Filter Maintenance
MELER GLUING SOLUTIONS MAINTENANCE Filter maintenance Micron gear series melter equipment is equipped with a 50 mesh pump filter. The filter prevents impurities and burnt adhesive remains from being pushed out from the tank by the pump. Warning: It is a good idea to also use a grill in the tank. This grill performs a first-step filtration, preventing great impurities. -
Page 79: Cleaning The Tank
MAINTENANCE MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 7. Replace the assembly inside the distributor and fasten it clockwise. Tighten the purge screw clockwise with a flat blade screwdriver. 8. Continue working as usual. Cleaning the tank The hot-melt tank must be cleaned on occasion to maintain its fusion and anti-adherence properties. -
Page 80: Emptying The Tank
MELER GLUING SOLUTIONS MAINTENANCE 4. Remove the filter cartridge and clean it, if necessary (see the section ‘Filter maintenance’). 5. Reassemble the filter without the cartridge. 6. Pump a minimum of one tank through any distributor output. 7. Remove the filter and attach it to the corresponding cartridge. Reinstall it in the distributor. -
Page 81: Pump Maintenance
Before making any changes, establish the location of the leak. However, before replacing any parts and in case of any doubt, we recommend that you consult the Meler Technical Service Centre. Warning: Always wear protective gloves and goggles. Risk of burns. -
Page 82: Recommended Lubricants
MELER GLUING SOLUTIONS MAINTENANCE Recommended lubricants BRAND TYPE OF OIL Telesia Compound A SHELL Tivela Compound A MOBIL Glygoyle Grease 00 Safety Thermostat If there is a deactivation of the thermostat, dismantle the tank casing with the cover and slide the electrical cabinet along. When you can see the thermostat, press the button indicated to reset it. -
Page 83: Remove The Equipment From Its Base
MAINTENANCE MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER Remove the equipment from its base For more thorough equipment maintenance, it is necessary to remove it from its present location to be able to perform operations more comfortably and with greater accessibility. To do this, the equipment should be removed from its base following these indications: 1. - Page 84 MELER GLUING SOLUTIONS MAINTENANCE Esta página no contiene texto. 5-10...
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Page 85: Technical Characteristics
TECHNICAL CHARACTERISTICS MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 6. TECHNICAL CHARACTERISTICS Generals MICRON PUR LC MICRON PUR MC Tank capacity 5,15 liters 37,4 liters Pumping rate simple pump 1, 2.5, 4, 8 cc/rev (*) 1, 2.5, 4, 8 cc/rev (*) double pump (per output) 2x0.93, 2x1.86, 2x3.71, 2x4.8 cc/rev (*) -
Page 86: Dimensions
MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Dimensions Micron PUR LC 670+250mm 730mm 670mm 425mm Micron PUR MC 740+250mm 740mm 520mm Note: if using equipment with a double motor-pump assembly, you must increase the height by 210 mm. -
Page 87: Micron Pur Gear Range Option Accessories
TECHNICAL CHARACTERISTICS MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER MOUNTING THE EQUIPMENT Micron PUR LC 377,5 569,5 MOUNTING THE EQUIPMENT PUR MC Ø9 Formación requerida EQUIPO ZAPATOS GUANTES GAFAS OTROS Ing. Fabricación Producción Piezas en proceso Calidad MANTENER ORDEN Y LIMPIEZA... -
Page 88: Pneumatic By-Pass Valve Pressure Control System
MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Pneumatic by-pass valve pressure control system The equipment’s by-pass valve provides an important safety feature, as it limits the maximum pressure in the system, especially during continuous pumping periods with closed applicators. This valve may be a manual adjustment valve, using a threaded screw, or with pneumatic control, using a pressure regulator and a pressure gauge. -
Page 89: Electrical Drawings
ELECTRICAL DRAWINGS MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 7. ELECTRICAL DRAWINGS To view the the electrical drawing of the purchased equipment, see the CD of electrical drawings included. - Page 90 MELER GLUING SOLUTIONS ELECTRICAL DRAWINGS This page is intentionally left blank.
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Page 91: Pneumatic Diagram
PNEUMATIC DIAGRAM MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 8. PNEUMATIC DIAGRAM Components list Pneumatic by-pass valve control system (optional) Pressure regulator 1-10 bar Pressure gauge 0-10 bar Pneumatic limit control valve REGULADOR DE PRESIÓN MANÓMETRO PRESSURE REGULATOR MANOMETER P: 0-10 bar P: 0-10 bar VÁLVULA LIMITADORA / PRESSURE LIMIT VALVE RELACIÓN / RATIO 1:15... -
Page 92: Air Drying System (Optional)
MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Air drying system (optional) Filter– 1st stage, grade 7 Filter – 2nd stage, grade 5 Air dryer 3/2 solenoid valve with manual control Pressure regulator 1-10 bar Pneumatic relief valve 0.5 bar Pressure regulator 0.1-0.7 bar Pressure gauge 0-1.6 bar... -
Page 93: Spare Parts List
SPARE PARTS LIST MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER 9. SPARE PARTS LIST The list of the most common spare parts for MICRON+ PUR series machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters. - Page 94 MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank.
- Page 95 SPARE PARTS LIST MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER CHASSIS GROUP TANK GROUP DISTRIBUTOR GROUP DRY AIR ASSEMBLY DISTRIBUTOR GROUP PNEUMATIC ELECTRIC UNIT GROUP PUMP ASSEMBLY- MOTORREDUCTOR ELECTRONIC GROUP...
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Page 96: Tank Assembly
SPARE PARTS LIST A. TANK ASSEMBLY Nº Ref. Description 150117350 Complete tank assembly Micron PUR LC 230V 150117360 Complete tank assembly Micron PUR MC 230V 150117370 Tefloned coated tank Micron PUR LC 230V 150117380 Tefloned coated tank PUR MC 230V... -
Page 97: Distributor Unit
MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER B. DISTRIBUTOR UNIT Nº Ref. Description 150113570 Tank-distributor union o-rings. Micron PUR LC 150026380 Coupling tank-distributor o-rings. Micron PUR LC 150090360 Tank-distributor union o-rings. Micron PUR MC 150023950 Coupling tank-distributor o-rings Micron PUR MC... -
Page 98: Distributor Simple/ Double Assembly
MELER GLUING SOLUTIONS SPARE PARTS LIST C. DISTRIBUTOR SIMPLE/ DOUBLE ASSEMBLY Nº Ref. Description 150026270 Pneumatic pressure regulator 150026300 Pneumatic pressure regulator o-rings 150114390 Complete purger 150029260 Ø23X3 O-ring 150116050 Ø29.87 X 1.78 O-ring 150113260 O-rings filter assembly kit 10100082 Tapón con junta... -
Page 99: Geared Motor-Pump Assembly
SPARE PARTS LIST MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER D. GEARED MOTOR-PUMP ASSEMBLY Nº Réf. Désignation 150117170 Geared motor 0.375 KW with booster fun 150117150 Simple pump motor coumpling 150117160 Double pump motor coumpling 150026430 Simple pump o-rings 150111890 Double pump o-rings 150025960 Simple gear pump 1 cc/rev 150114020... -
Page 100: Chassis Assembly
150113290 Electrical cabinet casing assembly without warning light 150113360 Electrical cabinet casing assembly with warning light Micron PUR LC tank housing assembly Micron PUR MC tank housing assembly Micron PUR LC tank cover assembly Micron PUR MC tank cover assembly... -
Page 101: Electric Assembly
SPARE PARTS LIST MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER F. ELECTRIC ASSEMBLY Nº Ref. Description 16010003 Female connector 8 pin (base housing) 150020720 Female connector 12 pin (base housing) 150130450 Female connector 8 pin NTC 150123000 Cable gland Pg 21 black 150119190 Cable gland Pg16 black 150114470... -
Page 102: Electronic Assembly
MELER GLUING SOLUTIONS SPARE PARTS LIST G. ELECTRONIC ASSEMBLY Nº Ref. Description 150130780 Control board Micron HMI micron+ 1 pressurized tank pump 150130790 Control board Micron HMI micron+ 2 pressurized tank pump 150122980 Power board Micron 2 outlets 150122990 Power board Micron 6 outlets... -
Page 103: Pneumatic Components
SPARE PARTS LIST MA-5184-ENG MICRON+ PUR LC/MC ADHESIVE MELTER H. PNEUMATIC COMPONENTS Nº Ref. Description 150110730 Pneumatic limit valve 150114480 Pressure gauge 10110031 Pressure regulator Note: these elements are added to the equipment when by-pass pneumatic regulation. 9-11... -
Page 104: Air Dryer Assembly (Optional)
MELER GLUING SOLUTIONS SPARE PARTS LIST J. AIR DRYER ASSEMBLY (OPTIONAL) Nº Ref. Description 150110410 Air dryer excelon pro 92 series 150110390 Filter F92C-NND-AT0 150110400 Filter F92G-NNN-AT1 10110031 Pressure regulator 150029540 Pressure regulator 0,1-0,7 bar 150029550 Pressure gauge 0-1,6 bar 150028380 Pneumatic limit vale 0.5 bar 1/4’... -
Page 105: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien, Navarra - Spain — A Focke Group Company — declaring that the machinery, Type: Model: Serial Number: fulfils all the relevant provisions of the Directive 2006/42/EC on machinery,... - Page 106 For more information speak with your Focke Meler representative: Focke Meler Gluing Solutions, S. A. Pol. Los Agustinos, c/G, nave D-43 E-31160 Orkoien - Navarra - Spain Phone: +34 948 351 110 Fax: +34 948 351 130 info@meler.eu - www.meler.eu...
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