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Meler Micron Mod Instruction Manual

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GLUING SOLUTIONS
ADHESIVE
INSTRUCTIONS
MANUAL
MELTER
MICRON
MOD
MA-5099-E 201016

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Summary of Contents for Meler Micron Mod

  • Page 1 GLUING SOLUTIONS ADHESIVE INSTRUCTIONS MANUAL MELTER MICRON MA-5099-E 201016...
  • Page 2 The specifications and information contained in this manual may be modified without prior notice. This manual is a translation of the original that was written by Focke Meler Gluing Solutions, S. A in english language. If there is any discrepancy between the different versions of this manual, the original written in the english language shall prevail.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL TABLE OF CONTENTS 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Thermal components Noise Materials 2. INTRODUCTION Description Intended use Limited use Modes of operation Hot-melt melter identification...
  • Page 4 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Other factors Unpacking Contents Mounting the equipment Electrical power connection Pneumatic connection Autoloader pneumatic connection Suction tube connection Connecting control detectors Placing the suction tube Hose and applicator connection Parameter Programming Programming working temperatures...
  • Page 5 TABLE OF CONTENTS MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Programming equipment activation/deactivation Disabling the equipment activation/deactivation program 4-10 Programming the equipment’s standby function activation/deactivation 4-10 Disabling the equipment standby function programming 4-11 Special function buttons 4-12 Start up and operation of the loader...
  • Page 6 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Control of pneumatic vibrator Remove the equipment from its base 6. TROUBLESHOOTING Melter The unit does not turn on Equipment shortcircuit malfunction The equipment does not automatically go into standby The equipment does not come out of standby into heating...
  • Page 7 TABLE OF CONTENTS MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 7. TECHNICAL CHARACTERISTICS Generals Dimensions Mounting the equipment Optional equipment Warning light option VP option 8. ELECTRICAL DRAWINGS 9. PNEUMATIC DIAGRAM Electro-pneumatic diagram for automatic feeder system Component list Pneumatic connection for 7 cm...
  • Page 8 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank.

  • Page 9: Safety Guidelines

    SAFETY GUIDELINES MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday machine operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts.

  • Page 10: Mechanical Components

    FOCKE MELER GLUING SOLUTIONS SAFETY GUIDELINES Mechanical components The melter/applicator equipment installation uses moveable parts that may cause damage or injury. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts.

  • Page 11: Noise

    Materials Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components.
  • Page 12 FOCKE MELER GLUING SOLUTIONS SAFETY GUIDELINES This page is intentionally left blank.

  • Page 13: Introduction

    MICRON MOD ADHESIVE MELTER MANUAL 2. INTRODUCTION In this manual you will find information about the installation, use and maintenance of the hot-melt adhesive melter in Meler’s Micron MOD. This equipment is designed for applications with low-to-medium consumption and on-demand adhesive melting.

  • Page 14: Description

    – cover a wide range of applications, being very versatile in all markets where they are used. Intended use The hot-melt melters Micron MOD are designed to be used in the following conditions: • Hot-melt adhesive fusion and pumping at temperatures up to 200°C (392°F).

  • Page 15: Modes Of Operation

    MICRON MOD ADHESIVE MELTER MANUAL Modes of operation The Micron MOD hot-melt melters may be used in all of the following modes: Work mode_The hot-melt melter keeps materials hot at the pre- selected temperature indicated on the display. The pump is kept activated, waiting for the consumption command when one or more application applicators are activated.

  • Page 16: Main Components

    FOCKE MELER GLUING SOLUTIONS INTRODUCTION Main components 1. Front control card 10. Set of pump drain valve and filter 2. Access door to the electric/pneumatic area 11. Automatic pellets adhesive feeder 3. Melter grid access lid to the reserve adhesive 12.

  • Page 17: Control Card Components

    INTRODUCTION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Control card components 1. Melter grid indicator LED 2. Gun indicator LED 3. Temperature set point 4. Real temperature 5. ON/OFF switch 6. Standby function 7. Temperature OK LED 8. Time scheduling 9. Left/right button - channel selection 10.

  • Page 18: Optional Equipment

    FOCKE MELER GLUING SOLUTIONS INTRODUCTION Optional equipment To increase the functionality of the melter machines, the following optional elements can be incorporated: Low-level warning light option This warning light is an optional feature and you may choose between a colourless low-level warning light (white) or a two-colour low-level warning light (white) and temperature OK light (green).

  • Page 19: Installation

    • Optionally, a gas ventilation system Installation requirements Before installing Micron MOD melter equipment, we must make sure that the space assigned to it permits installing, connecting and using the entire system. Similarly, we must check to see that the electrical and pneumatic supplies meet the necessary requirements of the melter/applicator equipment being installed.

  • Page 20: Electrical Consumption

    838 mm DESPLACED Electrical Consumption In order to install a Micron MOD melter, we should take into consideration the total consumption of the installation, including the consumption of the installed hoses and applicators. Before connecting, make sure that the voltage that is being connected to the melter/applicator is the correct one appearing on the equipment’s...

  • Page 21: Unpacking

    • Connector for external I/O (included on the power card). Mounting the equipment For mounting the Micron MOD set the base in the desired location using the indicated holes M8 screws. Warning: Make sure that the place where the base plate is fastened is levelled, vibrations free and is able to support the weight of the equipment in addition the melter grid load.

  • Page 22: Pneumatic Connection

    • 3-phases 400/230 VAC with neutral. A good ground connection is required in all cases. Consumption figures, according to melter/applicator and output configuration, are included in the table. Due to high power connected Meler recommends 3-phases 400/230 VAC with neutral connection. Equipment No.

  • Page 23: Autoloader Pneumatic Connection

    INSTALLATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Adjusting to 1 bar of pressure is enough for checking the pump operation. The pump will not operate and the pressure gauge will show 0 bar until the melter/applicator and the hoses-applicators connected to it reach the correct temperature.

  • Page 24: Connecting Control Detectors

    Warning: When connecting hose-applicator outputs, verify that the connected power is not above the maximum allowable power for each output. Micron MOD melters are equipped with a six outputs hydraulic distributors. Connect the hoses to the distributor in order, following the numbering in the diagram.

  • Page 25: Parameter Programming

    Once the melter and its components are installed, you will need to program the operational parameters appropriate for the specific application that will be performed. Micron MOD melters simplify this task as much as possible, allowing the operator to modify only those parameters that are necessarily variable for each application.

  • Page 26: Selecting The Overheating Value

    FOCKE MELER GLUING SOLUTIONS INSTALLATION 2. Using the up-down arrow, select the desired value for the set point temperature. 3. After ten seconds, the LED will stop blinking and the display will change by default to the set point temperature, saving the changed data.

  • Page 27: External I/O Connections

    INSTALLATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 2. Hold the arrow button down for two seconds, selecting the desired component. 3. The display will now remain on the selected component, without changing. 4. Simple press any left-right arrow button again to restore the default display (melter grid).

  • Page 28: Output Disabled

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Output disabled 1. If this is the only signal being connected, use a seven-wire cable no smaller than 0.22 mm Install an electrical wall bushing Pg13.5 on the equipment base plate next to the electrical supply input.

  • Page 29: Melter Operation

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 4. MELTER OPERATION In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by untrained personnel. Warning: Improper use may cause damage to the machine or injury and even death to the person using it.

  • Page 30: Filling The Adhesive

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Filling the adhesive The adhesive loading system continuously supplies pellets to the equipment based on the application requirements, so that only the adhesive that will be used is melted. To do so, the 1.21 litre melter basket (for a density of 1 g/cm is equipped with a low-level detector that warns you when the level of hot melt drops.

  • Page 31: Melter Equipment Displays

    Values below 0.5 bar may cause erratic pump action. Melter equipment displays Micron MOD melters have two displays built into their control panel, with three sets of 7 segments each for displaying the temperature values (set point and real temperature), programmable parameters and alarms.

  • Page 32: Displaying The Temperature For Each Component

    To remove a component from permanent display, simply press either of the left-right arrows. Alarm displays Micron MOD melter equipment tell the user when a malfunction has occurred E r r in the unit, sending warning messages that may be seen on the control panel...

  • Page 33: Operational Pressure Display And Adjustment

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Code Source Actions Heating Pump Main machine signal melter grid broken sensor only melter grid off hose1 broken sensor only hose1 off applicator1 broken sensor only applicator1 off hose2 broken sensor only hose2 off...

  • Page 34: Temperature Adjustment

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Warning: Values below 0.5 bar may cause erratic pump action. Never surpass 6 bar of pressure. The multiplying effect of the pump elevates the hydraulic pressure to dangerous levels for component operation. Temperature adjustment...
  • Page 35 MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 2. Select the desired value using the up-down arrow. º C 3. Use the right arrow to move to the next display where the overheating symbol appears. 4. Select the desired value (between 10 and 25) using the up-down arrow.

  • Page 36: Setting The Clock

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Setting the clock Micron MOD melters are equipped with a weekly programmable system controlling equipment connection and disconnection and activating and deactivating the standby function. Before programming these functions, it is necessary to introduce into the control unit data corresponding to the day and hour used to execute these programs.

  • Page 37: Programming Equipment Activation/Deactivation

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Programming equipment activation/deactivation You may program an activation and a deactivation time for every day of the week, from Monday (1) to Sunday (7). Time is expressed in 15 minute increments, so we cycle from 10.0 (10 hours and 0 minutes) to 10.1 (10 hours and 15 minutes) to 10.2 (10 hours and 30...

  • Page 38: Disabling The Equipment Activation/Deactivation Program

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Disabling the equipment activation/deactivation program It is possible to disable the equipment activation/deactivation programming without canceling the daily programming. This way the programmed data is saved, but the programming will have no effect on the equipment.

  • Page 39: Disabling The Equipment Standby Function Programming

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 3. Use the up-down arrow to select the desired value for the day of the week, Monday (1) to Sunday (7). 4. Press the button with the clock symbol once again. 0 7 . 2 1 9 .

  • Page 40: Special Function Buttons

    Special function buttons The simplicity of programming Micron MOD melters reduces the use of the special function buttons to only the standby function. This manual function allows you to alternate between the operational mode and the standby mode.

  • Page 41: Start Up And Operation Of The Loader

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL If the period of inactivity is less than 2 hours, allow the melter applicator equipment to heat as normal. If the period of inactivity is more than 2 hours and less than 4 hours, use the standby function.

  • Page 42: Loader Standby Function

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Loader standby function If the equipment temperature is OK and the “T.ST change to standby status” time has passed, the outlet to put the equipment into “STBY standby status” will be activated. With this status, the warning light will flash slowly and autoloading will not occur.

  • Page 43: Level Sensor Adjustments

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Level sensor adjustments Sensitivity adjustment The adjustable sensitivity of the sensor, depending on the material used and the hysteresis admitted to the operation of the vacuum feeder is factory pre- setted and therefore it is NOT necessary to change. In most cases the factory setting is perfectly valid to use the vacuum feeder.

  • Page 44: Change To Standby Time

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pressing the amber light button the system will be resetted. The security time will begin to count again. You just have to press the reset button after having corrected the existing failures: Obstruction of aspiration hose.

  • Page 45: Thermostat Operation

    MELTER OPERATION MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL To open the electric cabinet, loosen the screw that holds in place the door to the electric cabinet casing on the left side, and slide it out. The following is the procedure to change the times for each element: 1.
  • Page 46 FOCKE MELER GLUING SOLUTIONS MELTER OPERATION This page is intentionally left blank. 4-18...

  • Page 47: Maintenance

    MAINTENANCE MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 5. MAINTENANCE Warning: The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enough training and experience to operate install or repair this equipment.

  • Page 48: System Depressurisation

    (See diagram). 7. To assemble the casing, follow the instructions in reverse order. System depressurisation Micron MOD melters are equipped with a safety valve that allows you to depressurize the system whenever the equipment is pneumatically or electrically disconnected.

  • Page 49: Access To Pneumatic Unit

    MAINTENANCE MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Before disconnecting any hydraulic component or opening any distributor output, it is necessary to follow these steps: 1. Turn off the machine switch on the door of the electrical cabinet next to the pressure regulator.

  • Page 50: Cleaning The Melter Grid

    FOCKE MELER GLUING SOLUTIONS MAINTENANCE • Changes in the type of adhesive used. In any case, we recommend checking and cleaning the filter at least every 1000 hours of operation (melter/applicator equipment turned on). Warning: Always use protective gloves and goggles. Risk of burns.

  • Page 51: Safety Thermostat

    MAINTENANCE MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Warning: Use appropriate protective equipment for high temperatures. 3. Add cleaning adhesive, and pump it through the system (hoses and applicators) at list 1,5 liters aproximately. 4. Add the appropriate type and quantity of adhesive and wait for it to melt.

  • Page 52: Inspection Of The Aspiration Hose

    FOCKE MELER GLUING SOLUTIONS MAINTENANCE Inspection of the aspiration hose Monitor that the aspiration tube is not obtured with sticked glue pallets or perls. This tube should be perfectly free of any glue plugs that impedes the smooth transfer of the adhesive from container to the melter grid of the melting unit.

  • Page 53: Troubleshooting

    If you do not reach the cause follow to the next problem. If you are unable to solve the problem with the help provided in this chapter, contact your Area Technical Service Center or Meler headquarter directly.

  • Page 54: Melter

    FOCKE MELER GLUING SOLUTIONS TROUBLESHOOTING Melter The unit does not turn on Causes Checking Comments Actions Check voltage between phases Check wiring. Equipment power and neutrals in the main Voltages will vary depending on Check net power supply. supply malfunction.

  • Page 55: The Equipment Does Not Automatically Go Into Standby

    TROUBLESHOOTING MA-5078-E MICRON ADHESIVE MELTER MANUAL The equipment does not automatically go into standby Causes Checking Comments Actions Erroneous Change the Check the standby time on the Open the electric cabinet to programming of the programming to suit Logo screen (T.ST). access the Logo.

  • Page 56: Melter Grid

    FOCKE MELER GLUING SOLUTIONS TROUBLESHOOTING Causes Verification action Observations Corrective action With the equipment temperature Temperature OK OK, remove the CN1 green If there is continuity the Replace the power contact damaged. connector from the power board connector is OK.

  • Page 57: Temperature Fluctuations In The Melter Grid

    TROUBLESHOOTING MA-5078-E MICRON ADHESIVE MELTER MANUAL Temperature fluctuations in the melter grid Causes Checking Comments Actions Check the CN1 connector Temperature sensor Check the sensor resistance Change connector. (sensor board) and the two malfunction. (Pt-100 or Ni-120) with polimeter. Change sensor. upper wires status.

  • Page 58: Temperature Fluctuations In The Manifold

    FOCKE MELER GLUING SOLUTIONS TROUBLESHOOTING Temperature fluctuations in the manifold Causes Checking Comments Actions Check CN1 connector (sensor Temperature sensor Check the sensor resistance (Pt- Change connector. board) and the two bottom wires malfunction. 100 or Ni-120) with polimeter. Change sensor.

  • Page 59: Adhesive Leaks

    TROUBLESHOOTING MA-5078-E MICRON ADHESIVE MELTER MANUAL Causes Checking Comments Actions Change fittings, Air leakage. Put the pressure at 6 bars. Any element may leak valves... Complete pneumatic Change complete Release the pneumatic unit. The pneumatic unit does not move. unit. pneumatic unit.

  • Page 60: Hose

    FOCKE MELER GLUING SOLUTIONS TROUBLESHOOTING Hose Hose does not heat Causes Checking Comments Actions Replace the hose by another Hose damaged. Change hose channel. Change hose. one that works. Check voltage between board Pins and wiring CN* connector (black wire-neutral and hose-output connector Change connectors.

  • Page 61: Gun

    TROUBLESHOOTING MA-5078-E MICRON ADHESIVE MELTER MANUAL Gun does not heat Causes Checking Comments Actions Replace the gun by another one Gun damaged. Change gun channel. Change gun. that works. Replace the hose by another Hose damaged. Change hose channel. Change hose. one that works.
  • Page 62 FOCKE MELER GLUING SOLUTIONS TROUBLESHOOTING This page is intentionally left blank. 6-10...

  • Page 63: Technical Characteristics

    TECHNICAL CHARACTERISTICS MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 7. TECHNICAL CHARACTERISTICS Generals Tank capacity 1,21 liters Melting rate 29,3 kg/h 7cc/stroke pump (*) Number of outputs 15.5 kg/h (*) Temperature range 2, 4 or 6 (thread 9/16) Temperature control 40 to 200°C (100 to 392°F) RTD ±0.5°C (±1°F)

  • Page 64: Dimensions

    FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Dimensions Mounting the equipment Formación requerida Formación requerida EQUIPO ZAPATOS GUANTES ZAPATOS GAFAS GUANTES OTROS GAFAS OTROS Ing. Fabricación EQUIPO Ing. Fabricación Calidad Calidad Producción Producción Piezas en proceso Piezas en proceso MANTENER ORDEN Y LIMPIEZA...

  • Page 65: Electrical Drawings

    ELECTRICAL DRAWINGS MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 8. ELECTRICAL DRAWINGS...
  • Page 66 MELER PORTADA Poligono industrial Los Agustinos C/G Nave D-43 31160 Orcoyen (Navarra) Phone. +34 948 35 11 10 Company / customer Project description MICRON MOD PT 100 Job number E00300072 Commission Manufacturer (company) MELER Path Pages and devices, sequential numbering...
  • Page 67 220 VAC-2 L1.1 L1.1 2E4.1 2E4.2 / 5.0 300 W 300 W 160 W 160 W PUMP MANIFOLD Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 POWER CIRCUIT WIRING MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 68 3X6 = 3X6 3X8 = 3X8 FOR UNITS 2 OUTPUTS FOR UNITS 4 OUTPUTS FOR UNITS 6 OUTPUTS Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 SENSORS CIRCUIT WIRING MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 69 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN11 1 2x0,25 220 VAC-1 220 VAC-2 Q4_1 Q4_2 SEN-1 SEN-2 SEN-3 SEN-4 Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 CONTROL CIRCUIT WIRING MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 70 +24V LOGO! 12/24RC 6ED1052-1MD00-0BA6 OUTPUT 4xRELAY/10A -X10 -X10 X10/1/L+ X10/2/M Rack X Slot Y 6ED1052-1MD00-0BA6 12/24RC, 8DI(4AI)/4DO 200 BLOCKS SIEMENS Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 71 5A2:-X10:7 6ED1052-1MD00-0BA6 12/24RC, 8DI(4AI)/4DO 200 BLOCKS SIEMENS LID SENSOR STOP BUZZER FEEDER MODE LEVEL SENSOR RESET TEMPERATURE OK Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PLC DI MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 72 8x0,25 2x0,5 XTOK TOK1 TOK2 8x0,25 +24V +24V +24V 7X5 = LOAD E.V. RESET 7X5.1 7X5.1 = BUZZER Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PLC DO MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 73 1600 W 8X4 = 8X5 = +24V GRID 8B1.1 MAGNETIC SENSOR Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 GRID MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 74 MICRON MOD GRID YELLOW LED BUZZER 24VDC RELAY WITH TWO CO CONTACTS ON - OFF SWITCH NO CONTACT Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PARTS LIST MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 75 FEMALE INSERT 8P FEMALE INSERT 8P FEMALE INSERT 2 P 7X5.1 MALE INSERT 2P MALE INSERT 8P FEMALE INSERT 8P Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PARTS LIST MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 76 FEED-THROUGH TERMINAL, DOUBLE-TIER, 2,5 MM², TENSION CLAMP CONNECTION,BEIGE TS 35 XTOK FEED-THROUGH TERMINAL, DOUBLE-TIER, 2,5 MM², TENSION CLAMP CONNECTION,BEIGE TS 35 SOLENOID VALVE 2/2 24V CC 10W Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PARTS LIST MICRON MOD PT 100 japerez 11/05/2016 Updated Page E00300072 Appr Page...
  • Page 77 MELER PORTADA Poligono industrial Los Agustinos C/G Nave D-43 31160 Orcoyen (Navarra) Phone. +34 948 35 11 10 Company / customer Project description MICRON MOD NI 120 Job number E00300082 Commission Manufacturer (company) MELER Path Pages and devices, sequential numbering...
  • Page 78 220 VAC-2 L1.1 L1.1 2E4.1 2E4.2 / 5.0 300 W 300 W 160 W 160 W PUMP MANIFOLD Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 POWER CIRCUIT WIRING MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 79 10 11 12 10 11 12 FOR UNITS 2 OUTPUTS FOR UNITS 4 OUTPUTS FOR UNITS 6 OUTPUTS Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 SENSORS CIRCUIT WIRING MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 80 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN11 1 2x0,25 220 VAC-1 220 VAC-2 Q4_1 Q4_2 SEN-1 SEN-2 SEN-3 SEN-4 Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 CONTROL CIRCUIT WIRING MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 81 +24V LOGO! 12/24RC 6ED1052-1MD00-0BA6 OUTPUT 4xRELAY/10A -X10 -X10 X10/1/L+ X10/2/M Rack X Slot Y 6ED1052-1MD00-0BA6 12/24RC, 8DI(4AI)/4DO 200 BLOCKS SIEMENS Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 82 5A2:-X10:7 6ED1052-1MD00-0BA6 12/24RC, 8DI(4AI)/4DO 200 BLOCKS SIEMENS LID SENSOR STOP BUZZER FEEDER MODE LEVEL SENSOR RESET TEMPERATURE OK Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PLC DI MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 83 8x0,25 2x0,5 XTOK TOK1 TOK2 8x0,25 +24V +24V +24V 7X5 = LOAD E.V. RESET 7X5.1 7X5.1 = BUZZER Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PLC DO MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 84 1600 W 8X4 = 8X5 = +24V GRID 8B1.1 MAGNETIC SENSOR Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 GRID MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 85 MICRON MOD GRID YELLOW LED BUZZER 24VDC RELAY WITH TWO CO CONTACTS ON - OFF SWITCH NO CONTACT Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PARTS LIST MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 86 FEMALE INSERT 12P FEMALE INSERT 12P FEMALE INSERT 2 P 7X5.1 MALE INSERT 2P MALE INSERT 8P FEMALE INSERT 8P Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PARTS LIST MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 87 FEED-THROUGH TERMINAL, DOUBLE-TIER, 2,5 MM², TENSION CLAMP CONNECTION,BEIGE TS 35 XTOK FEED-THROUGH TERMINAL, DOUBLE-TIER, 2,5 MM², TENSION CLAMP CONNECTION,BEIGE TS 35 SOLENOID VALVE 2/2 24V CC 10W Name Date Equipment Denomination Revision JOSE A PEREZ 10/02/2016 PARTS LIST MICRON MOD NI 120 japerez 11/05/2016 Updated Page E00300082 Appr Page...
  • Page 88 FOCKE MELER GLUING SOLUTIONS ELECTRICAL DRAWINGS This page is intentionally left blank.

  • Page 89: Pneumatic Diagram

    PNEUMATIC DIAGRAM MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL 9. PNEUMATIC DIAGRAM Electro-pneumatic diagram for automatic feeder system Component list Solenoid valve 2/2. 24VDC 10W Pneumatic vibrator Output air. Venturi system PNEUMATIC VIBRATOR OUTPUT AIR VENTURI SYSTEM SOLENOID VALVE 24VDC DRY, FILTERED AND NON LUBRICATED AIR...

  • Page 90: Components List

    FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Pneumatic connection for 7 cm /stroke PUMP Components list Inlet filter (filtering disk) Solenoid valve 3/2 manual override (230V 50 Hz 1.5VA) INSTRUCCION DE MONTAJE Pressure regulator 1-8 bar DENOMINACION/DENOMINATION REFERENCIA/REFERENCE EDICION Pressure gauge 0-10 bar...
  • Page 91 PNEUMATIC DIAGRAM MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Pneumatic diagram for 7 cm /stroke PUMP...

  • Page 92: Components List

    FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Electro-pneumatic connection with pressure regulator VP. 7 cm /stroke PUMP Components list INSTRUCCION DE MONTAJE DENOMINACION/DENOMINATION REFERENCIA/REFERENCE EDICION Inlet filter (filtering disk) IM0004 Nº DE HOJAS FECHA/DATE TITULO/TITLE Solenoid valve 3/2 manual override (230V 50 Hz 1.5VA)
  • Page 93 PNEUMATIC DIAGRAM MA-5094-E MICRON MOD ADHESIVE MELTER MANUAL Electro-pneumatic diagram with pressure regulator VP. 7 cm /stroke PUMP...
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  • Page 95: Spare Parts List

    MICRON MOD ADHESIVE MELTER MANUAL 10. SPARE PARTS LIST The list of the most common spare parts for Micron MOD machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters.
  • Page 96 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST This page is intentionally left blank. 10-2...
  • Page 97 SPARE PARTS LIST MA-5078-E MICRON MOD ADHESIVE MELTER MANUAL SUCTION TUBE AND VALVE ASSEMBLY CHASSIS ASSEMBLY WARNING LIGHT AND VP-200 SYSTEM TANK ASSEMBLY PUMP ASSEMBLY DISTRIBUTOR ELECTRIC/ UNIT ELECTRONIC ASSEMBLY PNEUMATIC UNIT ELECTRIC/ELECTRONIC ASSEMBLY 10-3...

  • Page 98: A. Tank Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST A. TANK ASSEMBLY Nº Ref. Description 150117000 Complete tank assembly 230V 150115760 PTFE coated tank 230V 150115780 Inlet tank 150115790 Insulation mantle inlet tank 150113410 Tank insulation mantle 150115770 Magnetic detector closed lid...

  • Page 99: B. Distributor Unit

    SPARE PARTS LIST MA-5078-E MICRON MOD ADHESIVE MELTER MANUAL B. DISTRIBUTOR UNIT Nº Ref. Description 150026350 Heating element 300 W 10120032 Tank-distributor seating o-ring 150113210 Distributor filter assembly 150114390 Filter head with purger 150029250 Filter mesh 3.1 3 150029260 O-ring 23X3 150116050 O-ring 29.87 X 1.78...

  • Page 100: C. Pump Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST C. PUMP ASSEMBLY Nº Ref. Description 150113550 7cc pump body with braces and fittings 10100011 Pump shaft 7cc 150113570 Tank-pump-distributor seating O-ring kit 150113530 7cc pump guide bushing kit 150020590 Short ball and socket joint for pump shaft activator...

  • Page 101: D. Pneumatic Unit Assembly 7Cc

    SPARE PARTS LIST MA-5078-E MICRON MOD ADHESIVE MELTER MANUAL D. PNEUMATIC UNIT ASSEMBLY 7cc Nº Ref. Description 150113610 Pneumatic unit assembly with filter 7cc 150113650 1/4’ flat silencer 150114480 Pressure gauge 10110031 Pressure regulator 150113690 Connector kit for 7cc pump unit without VP...

  • Page 102: E. Chassis Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST E. CHASSIS ASSEMBLY Nº Ref. Description 150115800 Electrical cabinet door casing 150113290 Electrical cabinet casing assembly standard 150113360 Electrical cabinet casing assembly with warning light 150115810 Tank housing assembly 150113330 Tank cover assembly...

  • Page 103: F. Suction Tube And Valve Assembly

    SPARE PARTS LIST MA-5078-E MICRON MOD ADHESIVE MELTER MANUAL F. SUCTION TUBE AND VALVE ASSEMBLY Nº Ref. Description 150025650 Fitting Y Ø10 quick plug 150025660 Hose automatic feeder Ø30 (meter) 150025670 Metal suction tube 150025680 Venturi suction tube 150025690 Support for suction tube 150025700 Fitting 90°...

  • Page 104: F. Electric/ Electronic Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST F. ELECTRIC/ ELECTRONIC ASSEMBLY Nº Ref. Description 150113660 Control board micron 150113670 Power board micron 2 outlets 150113680 Power board micron 6 outlets 150024710 Sensor board Pt100/Ni120 150110970 Fuse 0,315A 5x20 150115890 Capacitive level sensor (amplifier and probe)

  • Page 105: F. Electric/ Electronic Assembly

    SPARE PARTS LIST MA-5078-E MICRON MOD ADHESIVE MELTER MANUAL F. ELECTRIC/ ELECTRONIC ASSEMBLY 10-11...

  • Page 106: H. Warning Light And Vp-200 (Options)

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST H. WARNING LIGHT AND VP-200 (OPTIONS) Nº Ref. Description 150116000 Pressure regulator VP-200 without aerial connector 150116010 Pressure regulator VP-200 with aerial connector 10000460 Pressure regulator VP-200. 10000461 5 µm automatic filter 10000457 90º...

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