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Meler MICRON+ GEAR Series Instruction Manual

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GLUING SOLUTIONS
ADHESIVE
INSTRUCTIONS
MANUAL
MELTER
MICRON+
GEAR
SERIES
MA-5167-ENG 201023

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Summary of Contents for Meler MICRON+ GEAR Series

  • Page 1 GLUING SOLUTIONS ADHESIVE INSTRUCTIONS MANUAL MELTER MICRON+ GEAR SERIES MA-5167-ENG 201023...
  • Page 2 Published by: Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain Phone: +34 948 351 110 info@meler.eu - www.meler.eu Focke Group Edition October 2023 © Copyright by Focke Meler All rights reserved. Its reproduction, diffusion or use by electronic or other means of all or any part of this document without the express authorization of its owner is strictly prohibited.

  • Page 3: Table Of Contents

    MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG TABLE OF CONTENTS 1. SAFETY GUIDELINES General Symbols Mechanical components Electrical components Hydraulic components Pneumatic components Thermal components Materials Noise emission declaration Intended use Limited use 2. INTRODUCTION Description Modes of operation Hot-melt melter identification Main components Main components de Micron+ Gear with two motor-pumps...
  • Page 4 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Optional equipment Automatic feeder option Gas injection option Air dryer system Bypass valve pressure control system Level control system Warning light option Accessories 3. INSTALLATION Introduction Installation requirements Free space Electrical Consumption Compressed air...
  • Page 5 MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG Automatic feeder assembly 3-19 Pneumatic connection 3-19 Suction tube connection 3-20 Placing the suction tube 3-20 Electrical connections 3-20 4. MELTER OPERATION General information Filling the tank Starting up the melter equipment Manual pumping permmision Melter equipment display General characteristics...
  • Page 6 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Alarms and warnings 4-11 Pumping control menu 4-12 Modes of operation 4-14 Operating mode with internal pumping control and internal speed control 4-14 Operating mode with internal pumping control and external speed control...
  • Page 7 MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG ‘Off after reset’ function 4-31 ‘Off after resetting’ enabled 4-31 ‘Off after resetting’ disabled 4-32 Configuration of turning on and activating pumping 4-32 Wireless communication (Wi-Fi) 4-34 Connection configuration 4-34 Standby function 4-35 By-pass valve regulation 4-36...
  • Page 8 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS Pump maintenance Inspecting for leaks Gear motor maintenance Cleaning the motor fan Checking the lubricant Recommended lubricants Safety Thermostat Pneumatic system maintenance Remove the equipment from its base Automatic feeder maintenance 5-10 Cleaning of the unit...
  • Page 9 MICRON + GEAR ADHESIVE MELTER TABLE OF CONTENTS MA-5167-ENG 9. SPARE PARTS LIST A. TANK ASSEMBLY B. DISTRIBUTOR UNIT C. DISTRIBUTOR SIMPLE/ DOUBLE ASSEMBLY D. GEARED MOTOR-PUMP ASSEMBLY E. CHASSIS ASSEMBLY F. ELECTRIC ASSEMBLY G. ELECTRONIC ASSEMBLY 9-10 H. PNEUMATIC COMPONENTS 9-11 I.
  • Page 10 FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank.

  • Page 11: Safety Guidelines

    MICRON + GEAR ADHESIVE MELTER SAFETY GUIDELINES MA-5167-ENG 1. SAFETY GUIDELINES General The information contained in this section applies not only to everyday equipment operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts.

  • Page 12: Mechanical Components

    FOCKE MELER GLUING SOLUTIONS SAFETY GUIDELINES Mechanical components The hot-melt installation, which is installed to this device, requires moving parts that can cause damage. Use the equipment correctly, and do not remove the safety guards while the equipment is in operation; prevent the risk of possible entrapment due to moving mechanical parts.

  • Page 13: Thermal Components

    Safety Information Sheet of the adhesive. Materials Focke Meler systems are designed for use with hot-melt adhesives. They should not be used with any other type of material, and especially not with solvents, which may cause personal injury or damage to internal system components.

  • Page 14: Intended Use

    Note: Do not modify the equipment or use components that were not supplied by Focke Meler. For any modification of a component of the equipment or part of the installation, you must firstly consult the After-Sales Service...

  • Page 15: Introduction

    Description These melters are designed for use with Focke Meler hoses and applicators in hot-melt adhesive applications. Their different variations – line, coating or swirl-spray – cover a wide range of applications, being very versatile in all...

  • Page 16: Modes Of Operation

    FOCKE MELER GLUING SOLUTIONS INTRODUCTION RANE Modes of operation The hot-melt melters/applicators may be used in all of the following modes: PUMP 1 75 rpm 50 rpm • READY Mode (Prepared). The melter keeps the components hot at the Real speed: 53 rpm programmed working temperature.

  • Page 17: Main Components

    MICRON + GEAR ADHESIVE MELTER INTRODUCTION MA-5167-ENG Main components 1. Front control card. 2. Access door to the electric/pneumatic area. 3. Tank access lid. 4. Main switch ON/OFF. 5. Gear motor. 6. Air pressure gauge for pneumatic by-pass valve. 7. Pressure regulator of by-pass valve (opcionally pneumatic or mechanical regulator). 8.

  • Page 18: Main Components De Micron+ Gear With Two Motor-Pumps

    FOCKE MELER GLUING SOLUTIONS INTRODUCTION Main components de Micron+ Gear with two motor- pumps Marking of the Micron+ components is the same for all models with two motor-pumps. In this case the pictures refers to the 20-liter model. For each motor-pump assembly installed: 1.

  • Page 19: Control Panel Components

    MICRON + GEAR ADHESIVE MELTER INTRODUCTION MA-5167-ENG Control panel components 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP RED Button ‘Start/Stop Pump’. 5. Touch screen ON/OFF button. 6. GREEN led ‘power ON’. MICRON+ ENGRANE : S02002101 v1.1.2 : S02200100 v1.0.84...

  • Page 20: Automatic Feeder Main Components (Optional)

    FOCKE MELER GLUING SOLUTIONS INTRODUCTION Automatic feeder main components (optional) General 1. Flexible Load Tube 8. Input air supply (from the grid) 9. Junction box 2. Rotary fitting 10. Level sensor amplifier 3. Unload Filter 11. Sensor and power supply connector 4.

  • Page 21: Micron+ Series Range

    MICRON + GEAR ADHESIVE MELTER INTRODUCTION MA-5167-ENG Micron+ series range MICRON+ Certifications_ (in blank): CE Melter control_ (in blank): Internal • E: Prepared for external melter control Starbi integration_ (in blank): Not integrated • S: Starbi integrated (2 channels) Communications_ (in blank): No communication •...

  • Page 22: Optional Equipment

    FOCKE MELER GLUING SOLUTIONS INTRODUCTION Optional equipment If some of the different machine configuration options have been chosen, it will be necessary to purchase the following accessories: Automatic feeder option The automatic adhesive loader must be requested separately and is the same for the 5, 10, 20 and 35l machines.

  • Page 23: Installation

    MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG 3. INSTALLATION Warning: The melters/applicators are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment. Introduction The Micron+ series melters/applicators are delivered with all the materials necessary for their installation.

  • Page 24: Electrical Consumption

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Item Description Dimensions 730mm 730mm EQUIPMENT LENGTH 730mm 740mm 360mm 360mm EQUIPMENT WIDTH 400mm 450mm 630mm 630mm EQUIPMENT HEIGHT 20l 670mm 35l 830mm 5l 775mm 10l 885mm EQUIPMENT HEIGHT WITH LID OPEN 20l 1025mm 35l 1215mm...

  • Page 25: Other Factors

    Communicate any defect, even to the outer packing materials, to your Focke Meler Representative or to the Main Office. Contents The Micron+ series packing materials may contain accessories that form part of the same order.

  • Page 26: Electrical Power Connection

    A good ground connection is required in all cases. Consumption figures, according to melter/applicator and output configuration, are included in the table. Due to high power connected Focke Meler recommends 3-phases 400 VAC with neutral connection. Warning: Risk of electrical shock. Carelessness may cause injury or death.
  • Page 27 MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG Connect each wire in the power cord to its corresponding place on the power intake connector on the power card. Consumption values concerning each equipment can be found in the characteristics plate. 3/N ~ 400V 50/60Hz + PE Electrical Unit Pumps...
  • Page 28 FOCKE MELER GLUING SOLUTIONS INSTALLATION 3/N ~ 400V 50/60Hz + PE Electrical Unit Pumps 1/N ~ 230V 50/60Hz + PE outputs 4445 W 1800 W 2170 W 6210 W 1 Simple 19 A 27 A (!) 4760 W 2540 W...
  • Page 29 MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG 3 ~ 230V 50/60Hz + PE Electrical Unit Pumps outputs 2945 W 1800 W 2170 W Simple 13 A 3260 W 2540 W 3060 W Double 14 A 11 A 13 A 2945 W 3600 W 3970 W Simple...

  • Page 30: Pneumatic Connection

    Hose and applicator connection These series melters use standard Focke Meler components. The entire range of Focke Meler hoses and applicators may be connected to this equipment. Up to six hose-applicator outputs may be connected to 5, 10, 20 and 35L Mi- cron+ gear melters.

  • Page 31: Parameter Programming

    MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG Caution: • It is preferable to use couplings at 45º and 90° angle to minimize the space the hoses occupy. Using straight couplings usually results in curves with very small radii that may damage the inside of the hose. •...

  • Page 32: External I/O Connections

    FOCKE MELER GLUING SOLUTIONS INSTALLATION External I/O connections The input and output (Input/Output) signals enable the melter to communicate with the main machine simply and directly. Six I/O different signals can be used, depending on the options installed on the unit. Function of these signals...
  • Page 33 MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG Type Description Terminal/Connector Standby Contact indicating that the unit is in STANDBY mode. Zones Temperature OK During the heating phase: contact that indicates that all of the system’s temperatures have reached a level that is 3°C below its set point value (and the delay time has elapsed).

  • Page 34: Connecting External Inputs And Outputs

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Connecting external inputs and outputs Attention: All input/output cables must be shielded. In the melter unit, the screen must be connected from the outside to the connector prepared for it. If the equipment does not have an external connector, this can be done on the ground bar inside the equipment.
  • Page 35 MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG 4. Connect the two cable wires to the corresponding terminal/connector. The polarity of the connection must be correct: Terminal Polarity Connector Polarity XDI 1.1 +24 VDC 200mA DI3 1 +24 VDC 200mA XDI 1.2 DI3 2 XDI 2.1 +24 VDC 200mA...

  • Page 36: Interpretation Of External Inputs And Outputs

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Interpretation of external inputs and outputs The following tables show a summary of the status of each input and output signal of the unit. Connection Description Input XDI1 XDI2 Close Close Close ON/OFF Open Open...
  • Page 37 MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG Connection Description Output XDO3 XDO4 +24V Close Close In "STADBY" StandBy Open Open No "STANDBY" +24V Close Close In “ Temperature OK” Zones in Temperature OK Open Open No “ Temperature OK” +24V Close Close Ready...

  • Page 38: Connecting Zone Inhibition

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Connecting zone inhibition Attention: All input/output cables must be shielded. In the melter unit, the screen must be connected from the outside to the connector prepared for it. If the equipment does not have an external connector, this can be done on the ground bar inside the equipment.

  • Page 39: External Signals Of Pumping Control

    MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG 5. Remove the connectors from the board and connect the cable wires to their corresponding terminals. To activate it, all disabling signals must be switched with the GND pin. é é é é é é...

  • Page 40: Connection Of Externar Singnals For Pumping Control

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Connection of externar singnals for pumping control Attention: All input/output cables must be shielded. In the melter unit, the screen must be connected from the outside to the connector prepared for it. If the equipment does not have an external connector, this can be done on the ground bar inside the equipment.

  • Page 41: Automatic Feeder Assembly

    MICRON + GEAR ADHESIVE MELTER INSTALLATION MA-5167-ENG 4. Connect the two cable wires to the corresponding terminal. The polarity of the connection must be correct: Terminal Terminal Polarity Polarity Pump 1 Pump 2 XV1.1 XV2.1 XV1.2 + ISOLATED 0-10V XV2.2 + ISOLATED 0-10V XP1.1 +24 VDC 400mA...

  • Page 42: Suction Tube Connection

    FOCKE MELER GLUING SOLUTIONS INSTALLATION Suction tube connection The suction tube should be connected to the swievel elbow of the vacuum feeder, inserting it into the inside of the metallic mouth down to its bottom. Place the swievel elbow to the most convenient position for installation, depending on the location of the hot melt container.

  • Page 43: Melter Operation

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG 4. MELTER OPERATION In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by untrained personnel. Warning: Improper use may cause damage to the machine or injury and even MICRON+ ENGRANE death to the person using it.

  • Page 44: Starting Up The Melter Equipment

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION The unit will deactivate the external signal and, if it is connected, will activate its the corresponding warning device. Warning: Before refilling the tank, make sure that the adhesive is the same type as that already in the tank. Mixing different types of adhesives can cause damage to the melter equipment.

  • Page 45: Manual Pumping Permmision

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Symbol on the Unit status Central LED Description display Heating The unit is heating the programmed zones. The zones are at Temperature OK but the Delay ‘Pumping Permission Delay’ is activated 08:31 The tank or the distributor are in standby Standby mode.

  • Page 46: Melter Equipment Display

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Melter equipment display The 7-inch touchscreen shows the main data and contains a user menu to customize how your unit is configured and operated. + ENGRANE MICRON+ ENGRANE The user menu has the following structure: 01 v1.1.2...

  • Page 47: General Characteristics

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG General characteristics In general, there are several icons and pieces of information that are repeated throughout the screen navigation, so they will be explained at the beginning and then not in the next screens. Navigation icons Right arrow icon (FORWARD), located in the lower right part of the screen.

  • Page 48: Home Display

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Home display ON+ ENGRANE It is the main screen where the most representative values of the equipment are shown. 2002101 v1.1.2 2200100 v1.0.84 2101101 v1.1.1 A - Alarms status and alarms menu access. 2102100 v1.0.106 °C...

  • Page 49: Alarms Status

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Alarms status There are no errors. The unit has an operating error but can continue operating. The unit has an operating error and cannot continue operating. Access the ALARMS menu by pressing the icon. Calendar status Calendar not activated.

  • Page 50: Pumping Status

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping status Pumping not activated. Pumping activated. Pumping error. Access the PUMPING menu by pressing the icon. Temperature status Zone heating. There is no physical connection of components in that zone. Temperature sensor error in that zone.

  • Page 51: Temperature And Heating Shortcut Displays

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Temperature and Heating Shortcut displays These screens give you access to the unit’s quick settings. ON+ ENGRANE 02002101 v1.1.2 A - General standby of the unit (activate/deactivate). 02200100 v1.0.84 02101101 v1.1.1 02102100 v1.0.106 B - General inhibition of the unit (activate/deactivate).

  • Page 52: Programming Of Temperatures

    RANE FOCKE MELER GLUING SOLUTIONS MELTER OPERATION General Standby General OFF Temperature State Programming of temperatures General Set-Point Enter a temperature in ‘General set point’ to simultaneously program all the zones with that temperature value. General Variation To make quick adjustments, enter a variation value in ‘General variation’...

  • Page 53: Units And Language Menu

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE : S02002101 v1.1.2 : S02200100 v1.0.84 IO PUMP : S02101101 v1.1.1 Units and Language Menu IO SB : S02102100 v1.0.106 Units and Language Units and Language • Units: To select whether the temperatures are displayed in °C/°F. Unit: Unit: °C...

  • Page 54: Pumping Control Menu

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION RANE Pumping control menu This menu allows you to configure the operating options for each of the pumps PUMP 1 75 rpm 50 rpm installed. Real speed: 53 rpm • Start or stop pumping: If external permission is deactivated, when you press the ‘Pump 1/2’...
  • Page 55 MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG This page is intentionally left blank. 4-13...

  • Page 56: Modes Of Operation

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Modes of operation RANE Operating mode with internal pumping control and internal speed control °C In this operating mode, the user manually controls the start-up, shutdown and 08:31 speed of the pump. The ‘External reference’ and ‘External permission’ options must be deactivated.

  • Page 57: Operating Mode With Internal Pumping Control And External Speed Control

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE Operating mode with internal pumping control and external speed control : S02002101 v1.1.2 : S02200100 v1.0.84 IO PUMP : S02101101 v1.1.1 In this operating mode, the user manually controls the start-up and shutdown IO SB : S02102100 v1.0.106 of the pump.

  • Page 58: Operating Mode With External Pumping Control And Internal Speed Control

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION RANE RANE RANE Operating mode with external pumping control and internal speed control In this operating mode, the pump is started and stopped via an external PUMP 1 50 rpm PUMP 1 50 rpm contact signal from the main machine.

  • Page 59: Operating Mode With External Pumping Control And External Speed Control

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE MICRON+ ENGRANE MICRON+ ENGRANE : S02002101 v1.1.2 : S02002101 v1.1.2 Operating mode with external pumping control and external speed control : S02200100 v1.0.84 : S02200100 v1.0.84 : S02002101 v1.1.2 IO PUMP : S02101101 v1.1.1 IO PUMP : S02101101 v1.1.1 : S02200100 v1.0.84 IO SB...

  • Page 60: Configuring Speed Ramp

    RANE RANE RANE RANE Pumping FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Pumping Volt Pumping Volt Pumping Volt Configuring speed ramp Volt For equipment operating in external reference, the display will show the current pump rotation set point (input reference conversion as per the full scale and the conversion table).

  • Page 61: Heating' Menu

    You can select from four PID options: Standard, Moderate, Quick or Manual. Note. The PID values are directly involved in the heating process. Do not modify these values if you do not have the required technical knowledge or without the advice of Focke Meler’s After Sales Service. 4-19...

  • Page 62: Sequential Heating

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION RANE 1.2 Sequential Heating 1.2 Sequential This lets you start heating the zones one after the other. This prevents a zone from being active for a long time until the slowest zone heats up.

  • Page 63: Auto Standby - Off

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE : S02002101 v1.1.2 : S02200100 v1.0.84 IO PUMP : S02101101 v1.1.1 1.4 Auto Standby - OFF IO SB : S02102100 v1.0.106 1.4 Auto Standby - OFF This function can program the following work parameters: Standby desactivation •...

  • Page 64: Extra Temperature Settings

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION RANE 1.5 Extra temperature settings • Pumping permission delay: This is the time that the unit must wait to activate pumping after all the active zones have reached a temperature 1.5 Heating Extra Settings above [Set point temp.

  • Page 65: General Settings' Menu

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG N+ ENGRANE ‘2. General settings’ Menu 02101 v1.1.2 00100 v1.0.84 01101 v1.1.1 02100 v1.0.106 A - Password management. 2. Extra Settings B - Extra settings. C - Configuration of input and output signals. D - Restore default values.

  • Page 66: Extra Settings

    Whenever there is activity on the screen, the system remains in this mode. If the end of this 15 minutes is reached, the unit returns to USER mode. If you forget the EXPERT level password, contact the Focke Meler main offices to find out how to proceed to recover it.

  • Page 67: Configuration Of Input And Output Signals

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG • Bluetooth. Activate or disable the Bluetooth function. Click on the arrow to go to the configuration screen. See the point on ‘Bluetooth connection Annex’ for further information.. MICRON+ ENGRANE 2.3 Configuration of input and output signals : S02002101 v1.1.2 : S02200100 v1.0.84 IO PUMP : S02101101 v1.1.1...

  • Page 68: Menu '3. Pumping

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION RANE Menu ‘3. Pumping’ 3. Pumping To can configure the following options separately for each pump: Manual Control Pump 1 • Manual control pump 1 or 2: If ‘Manual control’ is activated, pumping 50 rpm can be activated or stopped by pressing ACTIVATE (with the unit in Temperature OK).

  • Page 69: Statistics' Menu

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG MICRON+ ENGRANE : S02002101 v1.1.2 : S02200100 v1.0.84 IO PUMP : S02101101 v1.1.1 ‘4. Statistics’ Menu IO SB : S02102100 v1.0.106 4. Statistics This screen displays: Working hours 4515 • Hours of operation: This counts all of the hours during which the unit is in Temperature OK.

  • Page 70: Screen 3: Dry Air/Gas Injection

    RANE FOCKE MELER GLUING SOLUTIONS MELTER OPERATION 5. Charge Charge Charge RANE Screen 3: Dry air/gas injection Auto. inject. 5. Charge Charge Charge INJECT • Automatic injection: Activates or deactivates dry air/gas injection. By pressing ‘INJECT’, you can activate and deactivate injecting manually.

  • Page 71: Pumping Autolock' Function

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG ‘Pumping autolock’ function The unit has a function for to automatically block pumping due to a voltage drop, a direct disconnection from the network, or an operating error. This function can be activated or disabled via the “2. Settings / 2.2 Extra RANE MICRON+ ENGRANE settings”...

  • Page 72: Pumping Autolock' Disabled

    2.2 Settings Sound on alarm FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Screen saver 10 min Inside device temperature alarm ‘Pumping autolock’ disabled 85 °C 60 s When this function is disabled, whenever an event forces the unit to change to ERROR mode, STANDBY mode or OFF mode, it will automatically return Pumping autolock to READY mode once the conditions are met again.

  • Page 73: Off After Reset' Function

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG ‘Off after reset’ function The unit has a function to recover its current status (ON/OFF) after a voltage drop or a direct disconnection from the network. ‘Reset’ means turning off and turning on the unit using any main ON/OFF switch or any loss and recovery of power.

  • Page 74: Off After Resetting' Disabled

    Sound on alarm 2.2 Settings Screen saver 10 min TÓN Sound on alarm Inside device temperature alarm FOCKE MELER GLUING SOLUTIONS MELTER OPERATION Screen saver 85 °C 60 s 10 min 2.3 Input / Output Pumping autolock Inside device temperature alarm ‘Off after resetting’...
  • Page 75 2.2 Extra Settings IO FM : S02104100 v1.0.0 2.2 Extra Settings Sound on alarm Screen saver Sound on alarm 10 min Screen saver MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Inside device temperature alarm 10 min 85 °C 60 s Inside device temperature alarm 85 °C 60 s...

  • Page 76: Wireless Communication (Wi-Fi)

    2.2 Extra Settings Optionally, the unit comes equipped with a wireless communication system TÓN to connect to a local network. This system connects the unit to a Focke Meler Channel number Services Platform(*) with the following main functions: Regrind charger •...

  • Page 77: Standby Function

    MICRON+ ENGRANE : S02002101 v1.1.2 MICRON + GEAR ADHESIVE MELTER : S02200100 v1.0.84 MELTER OPERATION MA-5167-ENG IO PUMP : S02101101 v1.1.1 IO SB : S02102100 v1.0.106 2.3 Input / Output Standby function Imput Standby Using the standby function during periods of melter/applicator inactivity helps save energy and allows the heated elements to return quickly to their set point COMs OFF MICRON+ ENGRANE...

  • Page 78: By-Pass Valve Regulation

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION By-pass valve regulation The pumping system using a geared pump provides a constant flow of adhesive, according to the pump’s rotational speed. In this type of system, the pressure generated by the pump is the result of the retentions found on the circuit (the length and diameter of the hose, elbows in the connectors, the diameters of the nozzle outputs, etc.) and the adhesive...

  • Page 79: Adjust Pneumatic Valve Control (Dp1 / Dp2) (Optional)

    MICRON + GEAR ADHESIVE MELTER MELTER OPERATION MA-5167-ENG Adjust pneumatic valve control (DP1 / DP2) (optional) To adjust the pressure with this valve model, follow these steps: 1. Unlock the pressure regulator control by pulling on it gently. 2. Turn it clockwise to increase the pressure. This will be seen reflected on the pressure gauge located next to it Warning: Do not exceed 6 bar of pressure.

  • Page 80: Use Of The Automatic Feeder

    FOCKE MELER GLUING SOLUTIONS MELTER OPERATION MICRON+ ENGRANE : S02002101 v1.1.2 : S02200100 v1.0.84 IO PUMP : S02101101 v1.1.1 IO SB : S02102100 v1.0.106 Use of the automatic feeder Menu This section presents how to use the automatic feeder. Even if its operation is very simple, it should not be used by non-trained personnel.

  • Page 81: Sensitivity Adjustment

    3. We recommend checking that it is properly set by running a few automatic reloading cycles. Note: If the sensor sensitivity setting needs to be corrected, contact Focke Meler’s after sales service or the area representative. 4-39...

  • Page 82: Application For Pc

    • Make a complete backup of the system. • Restore a complete backup of the system. • Flash memory deletion. • Make a backup of the data logger. (*) http://www.meler.eu Warning: For more information consult your Focke Meler Representative or the Focke Meler Main Office. 4-40...

  • Page 83: Maintenance

    MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG 5. MAINTENANCE Warning: The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enough training and experience to operate install or repair this equipment The following table briefly summarizes the indications for adequate melter equipment maintenance.
  • Page 84 FOCKE MELER GLUING SOLUTIONS MAINTENANCE Clean the exterior using a cloth moistened with water. Do not use flammable liquids or solvents. To carry out external cleaning: • Use cleaning products compatible with polyamide materials. • Apply the cleaning product with a soft cloth.

  • Page 85: System Depressurisation

    MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG System depressurisation Even with the motor turned off, residual pressure may exist in the circuit. This must be kept in mind when performing any operation on the hydraulic circuit. Before disconnecting any hydraulic element or opening any distributor outlet, it is necessary to perform the following steps: 1.

  • Page 86: Filter Maintenance

    FOCKE MELER GLUING SOLUTIONS MAINTENANCE Filter maintenance Micron+ gear series melter equipment is equipped with a 50 mesh pump filter. The filter prevents impurities and burnt adhesive remains from being pushed out from the tank by the pump. Warning: It is a good idea to also use a grill in the tank. This grill performs a first-step filtration, preventing great impurities.

  • Page 87: Cleaning The Tank

    MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG 7. Replace the assembly inside the distributor and fasten it clockwise. Tighten the purge screw clockwise with a flat blade screwdriver. 8. Continue working as usual. Cleaning the tank The hot-melt tank must be cleaned on occasion to maintain its fusion and anti-adherence properties.

  • Page 88: Emptying The Tank

    FOCKE MELER GLUING SOLUTIONS MAINTENANCE 4. Remove the filter cartridge and clean it, if necessary (see the section ‘Filter maintenance’). 5. Reassemble the filter without the cartridge. 6. Pump until the adhesive comes out clean again through any distributor output.

  • Page 89: Pump Maintenance

    Before making any changes, establish the location of the leak. However, before replacing any parts and in case of any doubt, we recommend that you consult the Focke Meler Technical Service Centre. Warning: Always wear protective gloves and goggles. Risk of burns.

  • Page 90: Recommended Lubricants

    FOCKE MELER GLUING SOLUTIONS MAINTENANCE Recommended lubricants BRAND TYPE OF OIL Telesia Compound A SHELL Tivela Compound A MOBIL Glygoyle Grease 00 Safety Thermostat If there is a deactivation of the thermostat, dismantle the tank casing with the cover and slide the electrical cabinet along. When you can see the thermostat, press the button indicated to reset it.

  • Page 91: Remove The Equipment From Its Base

    MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG Remove the equipment from its base For more thorough equipment maintenance, it is necessary to remove it from its present location to be able to perform operations more comfortably and with greater accessibility. To do this, the equipment should be removed from its base following these indications: 1.

  • Page 92: Automatic Feeder Maintenance

    The following table summarizes briefly the indications for proper maintenance of the vacuum feeder. Read carefully, in each case, the corresponding section. If the device does not work or works incorrectly contact the Technical Services Focke Meler or Area Representative. Operation Frecuency...

  • Page 93: Control Of The Load Sensor

    MICRON + GEAR ADHESIVE MELTER MAINTENANCE MA-5167-ENG Control of the load sensor It is necessary to control if the load sensor is working properly and that it allows you to maintain the desired levels. A low load will cause a decline in the level and the possibility of not having the amount of necessary hot-melt adhesive.
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  • Page 95: Technical Characteristics

    MICRON + GEAR ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5167-ENG 6. TECHNICAL CHARACTERISTICS Generals Tank capacity 5.15 liters 9.7 liters Pumping rate 1 • 2,5 • 4 • 8 cc/rev (*) 1 • 2,5 • 4 • 8 cc/rev (*) simple pump 2x0,93 •...
  • Page 96 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS Tank capacity 19.7 liters 37.4 liters Pumping rate simple pump 1 • 2,5 • 4 • 8 cc/rev (*) 1 • 2,5 • 4 • 8 cc/rev (*) double pump 2x0,93 • 2x1,86 • 2x3,71 • 2x4,8 cc/rev (*) 2x0,93 •...

  • Page 97: Dimensions

    MICRON + GEAR ADHESIVE MELTER TECHNICAL CHARACTERISTICS MA-5167-ENG Dimensions Micron+ 5, 10 670+250 (Micron+ 10) 730 (Micron+ 10) 670 (Micron+ 10) Micron+ 10 590 (Micron+ 5) 730 (Micron+ 5) 590+250 (Micron+ 5) Micron+ 20, 35 740+250 (Micron+ 35) 740 (Micron+ 35) Micron+ 35 Micron+ 35 Formación requerida...
  • Page 98 FOCKE MELER GLUING SOLUTIONS TECHNICAL CHARACTERISTICS MOUNTING THE EQUIPMENT Micron+ 5  377,5 MOUNTING THE EQUIPMENT Micron+ 10 569,5 Ø9 Formación requerida EQUIPO ZAPATOS GUANTES GAFAS OTROS ón Calidad Producción Piezas en proceso MANTENER ORDEN Y LIMPIEZA operario EN EL PUESTO Y...

  • Page 99: Electrical Drawings

    MICRON + GEAR ADHESIVE MELTER ELECTRICAL DRAWINGS MA-5167-ENG 7. ELECTRICAL DRAWINGS To view the the electrical drawing of the purchased equipment, see the USB of electrical drawings included.
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  • Page 101: Pneumatic Diagram

    MICRON + GEAR ADHESIVE MELTER PNEUMATIC DIAGRAM MA-5167-ENG 8. PNEUMATIC DIAGRAM Components list Pneumatic by-pass valve control system (optional) Pressure regulator 1-10 bar Pressure gauge 0-10 bar Pneumatic limit control valve REGULADOR DE PRESIÓN MANÓMETRO PRESSURE REGULATOR MANOMETER P: 0-10 bar P: 0-10 bar VÁLVULA LIMITADORA / PRESSURE LIMIT VALVE RELACIÓN / RATIO 1:15...

  • Page 102: Double Pressure System (Opcional)

    0 SISTEMA MANUAL DE DOBLE PRESION MICRON FOCKE MELER GLUING SOLUTIONS PNEUMATIC DIAGRAM Double pressure system (opcional) MANÓMETRO PRESSURE GAUGE ENTRADA DE AIRE AIR INPUT ENTRADA REGULADOR DE PRESIÓN PRESSURE REGULATOR INPUT ELECTROVÁLVULA 5/2 SOLENOID VALVE 5/2 REGULADOR DE PRESIÓN PRESSURE REGULATOR A VÁLVULA BYPASS...

  • Page 103: Spare Parts List

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG 9. SPARE PARTS LIST The list of the most common spare parts for Micron+ gear machines appears in this section, providing a quick and reliable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters.
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  • Page 105: Distributor Unit

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG CHASSIS GROUP GAS INJECTION ASSEMBLY TANK GROUP DRY AIR ASSEMBLY DISTRIBUTOR DISTRIBUTOR UNIT GROUP PNEUMATIC UNIT GEARED MOTOR- PUMP ASSEMBLY ELECTRIC GROUP ELECTRONIC GROUP K, L, M - Spare parts for automatic feeder...
  • Page 106 FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST A. TANK ASSEMBLY Nº Ref. Description 150113470 Complete tank assembly micron 5 230V 150113480 Complete tank assembly micron 10 230V 150113490 Complete tank assembly micron 20 230V 150114890 Complete tank assembly micron 35 230V...
  • Page 107 MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG B. DISTRIBUTOR UNIT Nº Ref. Description 150113570 Tank-distributor union o-rings. Micron 5, 10, 20 150026380 Coupling tank-distributor o-rings. Micron 5, 10, 20 150090360 Tank-distributor union o-rings. Micron 35 150023950 Coupling tank-distributor o-rings. Micron 35...

  • Page 108: Distributor Simple/ Double Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST C. DISTRIBUTOR SIMPLE/ DOUBLE ASSEMBLY Nº Ref. Description 150026270 Pneumatic pressure valve 150132110 Pneumatic pressure valve 6:1 150026300 Pneumatic pressure valve regulator o-rings 150135700 Pneumatic pressure valve regulator o-rings 6:1 150121390 Filter assembly...

  • Page 109: Geared Motor-Pump Assembly

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG D. GEARED MOTOR-PUMP ASSEMBLY Nº Ref. Description 150117170 Geared motor 0.375 KW with booster fun 150117150 Simple pump motor coumpling 150117160 Double pump motor coumpling 150026430 Simple pump o-rings 150111890 Double pump o-rings 150025960 Simple gear pump 1 cc/rev 150114020...

  • Page 110: Chassis Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST E. CHASSIS ASSEMBLY Nº Ref. Description 1 (*) 150123640 Micron electrical cabinet door casing Micron+ 150130390 Electrical cabinet casing assembly without warning light 150130400 Electrical cabinet casing assembly with warning light 150122930 Micron+ 5 tank housing assembly...

  • Page 111: Electric Assembly

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG F. ELECTRIC ASSEMBLY Nº Ref. Description 16010003 Female connector 8 pin (base housing) 150020720 Female connector 12 pin (base housing) 150130450 Female connector 8 pin NTC 150123000 Cable gland Pg21 black 150119190 Cable gland Pg16 black 150114470...

  • Page 112: Electronic Assembly

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST G. ELECTRONIC ASSEMBLY Nº Ref. Description 150123600 Control board HMI micron+ 1 Pump 200 ºC 150130750 Control board HMI micron+ 2 Pumps 200 ºC 150122980 Power board Micron 2 outlets 150122990 Power board Micron 6 outlets...

  • Page 113: Pneumatic Components

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG H. PNEUMATIC COMPONENTS Nº Ref. Description 150110730 Pneumatic limit valve 150114040 Pressure gauge Ø40 R1/8M10 bar 10110031 Pressure regulator Note: these elements are added to the equipment when by-pass pneumatic regulation. I.

  • Page 114: Air Dryer Assembly (Optional)

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST J. AIR DRYER ASSEMBLY (OPTIONAL) Nº Ref. Description 150122640 Membrane dry air unit 150122650 Dry air assembly filter 0.01µm 150122660 Dry air assembly filter 5µm 10110031 Pressure regulator 0-8 bar 150134460 Pressure regulator 0-1 bar...

  • Page 115: Automatic Feeder. Filter- Sensor Assembly

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG K. AUTOMATIC FEEDER. FILTER- SENSOR ASSEMBLY Nº Ref. Description 150143240 Capacitive level sensor (amplifier and probe) 150025770 Grid filter 20 mesh 150025870 Capacitive level sensor o-rings R0009323 Paper filter feeder system 9-13...

  • Page 116: Automatic Feeder. Suction Tube

    FOCKE MELER GLUING SOLUTIONS SPARE PARTS LIST L. AUTOMATIC FEEDER. SUCTION TUBE Nº Ref. Description 150025650 Fitting Y Ø10 quick plug 150025660 Hose vacuum feeder Ø30 (meter) 150025670 Metal suction tube 150025680 Venturi suction tube 150025690 Support for suction tube 150025700 Fitting 90°...

  • Page 117: Automatic Feeder. Valve Assembly

    MICRON + GEAR ADHESIVE MELTER SPARE PARTS LIST MA-5167-ENG M. AUTOMATIC FEEDER. VALVE ASSEMBLY Nº Ref. Description 150025750 Fitting 90° 1/4 Ø10 150060080 Coil for solenoid valve 24 VDC (10W) 150060050 Solenoid valve connector 150060070 Complete solenoid valve 2/2 24VDC 5W 150025790 Fitting 90°...
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  • Page 119: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain — Focke Group — declaring that the machinery, Type: Model: Serial Number: fulfils all the relevant provisions of the Directive 2006/42/EC on machinery,...
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  • Page 121: (Only For Equipments With Wifi System Integrated)

    EC DECLARATION OF CONFORMITY (Only for equipments with wifi system integrated) Original Declaration The manufacturer, Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain — Focke Group — declaring that the machinery, Type:...
  • Page 122 For more information speak with your Focke Meler representative: Focke Meler Gluing Solutions, S.A. Pol. Arazuri-Orkoien, c/B, nº3 A E-31170 Arazuri - Navarra - Spain Phone: +34 948 351 110 info@meler.eu - www.meler.eu Focke Group...

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