Starter Service - Toro Reelmaster 5100-D Service Manual

Starter Service

Disassembly and Inspection
1. Remove the starter from the engine (see Starter
Removal and Installation in the External Engine Com­
ponent Repair section of Chapter 4 - Mitsubishi Diesel
Engine).
2. Disconnect wire from magnetic switch terminal "M".
3. Loose two screws securing the magnetic switch
(Fig. 44). Remove the magnetic switch.
4. Remove two through bolts and screws securing the
brush holder. Remove the rear bracket.
5. With the two brushes in the floating state, remove the
yoke and brush holder assembly. Pull the armature out.
9
7
1 . Front bracket assembly
2 . Lever assembly
3 . Spring set
4 . Center bracket assembly
5 . Switch assembly
®
Reelmaster 5100-D
2
1
10
8
12
Figure 44
6. Through bolt
7. Armature
8. Rear bearing
9. Pinion
10. Pinion shaft assembly
Page 5 - 37
6. Remove the cover, pry the snap ring out and remove
the washer.
7. Unscrew the bolts and remove the center bracket. As
the bracket is removed, washers for pinion shaft end
play adjustment will come off.
8. Pull out the reduction gear lever and lever spring from
the front bracket.
9. Pry the snap ring out on the pinion side and pull out
the pinion and pinion shaft.
10. Remove the ball bearings from each end of the
armature with a bearing puller. The bearing that is
press-fitted in the front bracket cannot be removed.
Replace the bracket assembly if the bearing is worn or
damaged.
4
3
11
14
13
11. Gear
12. Yoke assembly
13. Brush holder assembly
14. Rear bracket
5
6
Repairs