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Bosch Rexroth CS351 Manual

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  Summary of Contents for Bosch Rexroth CS351

  • Page 1 Email Us Visit Our Website 8 a.m. - 5 p.m. Sales Available sales@wakeindustrial.com www.wakeindustrial.com International: 1-919-443-0207 Toll Free: 1-888-551-3082 All Products from Wake Industrial, LLC, come with: Sales and Repairs Fast Shipping Quality Guarantee We ship worldwide, offering We specialize in providing With standards like our 1 year immediate product delivery any type of shipping method...
  • Page 2 CS351/ CC-CS351 3 609 929 B45 AD/09.2014 DE/EN RUN/STOP ERROR...
  • Page 3: Table Of Contents

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 55/108 Contents About This Document ......................57 General safety instructions ....................58 Scope of delivery ........................62 Product description ........................63 Transport and storage ......................84 Assembly ............................85 Commissioning ..........................87 Operation ............................91 Maintenance and repair ......................
  • Page 4 No statements concern- ifications, and other information set forth in ing a certain condition or suitability for a cer- it, are the exclusive property of Bosch tain application can be derived from our Rexroth AG. It may not be reproduced or information.
  • Page 5: About This Document

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 57/108 About This Document About This Document Scope of the documentation This documentation is applicable for the This manual contains important information CS351 and CC-CS351 Compact Sys- on the safe and appropriate assembly, tems. Tightening operations requiring docu-...
  • Page 6: General Safety Instructions

    58/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 General safety instructions General safety instruc- Observe the operating conditions and perfor- mance limits specified in the technical data. tions Proper use includes having read and under- The Compact System has been manufac-...
  • Page 7 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 59/108 General safety instructions Personnel qualification • Consequences: describes the conse- quences of failing to comply with the Assembly, commissioning and operation, safety instructions disassembly, service (including mainte- • Precautions: indicates how the hazard...
  • Page 8 60/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 General safety instructions During assembly NOTE Make sure the system component in ques- tion is depressurized and de-energized be- NOTE indicates a situation which, if not fore assembling the product or connecting avoided, can result in minor or moderate or disconnecting plugs.
  • Page 9 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 61/108 General safety instructions Observe the discharging time (at least 90 DANGER seconds after disconnecting the system from the network) before working on the power supply connections. Inadequate emergency OFF equip- ment! Danger to life through electrical or me-...
  • Page 10: Scope Of Delivery

    62/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Scope of delivery Disposal Scope of delivery Dispose of the product in accordance with The delivery contents include: the currently applicable national regulations • 1 CS351 or CC-CS351 Compact Sys- in your country.
  • Page 11: Product Description

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 63/108 Product description Product description Performance description The Compact System combines a servo Compact System variants for tightening amplifier, power supply, display, controller, spindles include: and slots for optional interface cards. • CS351S-D with LC display.
  • Page 12 64/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Device description Legend relating to Fig. 1: 1 Name plate 2 Front cover lock 3 Cable duct strip 4 Side cable ducts 5 Affixed pressure compensation memb- rane (do not remove)
  • Page 13 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 65/108 Product description Interface overview • Only in CS351E-D (IL) / CS351S-D (IL): – DVI interface to connect an external Controller and servo amplifier of the Com- monitor (DVI-D single link, pact System feature the following available XDVI) electrical interfaces (see Fig.
  • Page 14 66/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description X3U3 XDAC1 XDAC2 XDS1 XDS2 Fig. 2: Available interfaces of the Compact System (interface components depending on CS va- riant) Reboot X6MSD2 X3U6 X3U7 X3U8 X7E4 X3C2 XDVI2 X7E5 Fig. 3:...
  • Page 15 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 67/108 Product description Tab.1: Interface combinations CS351S- CS351S- CS351S- CS351S- CS351S- CS351S- – D IL G IL D NK CS351E- CS351E- CS351E- CS351E- CS351E- CS351E- CS351E- Inter- D IL G IL D NK face...
  • Page 16 68/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description External interfaces Tab.2: X1N pin assignment Description/ Voltage/ Signal function current X1N power supply connection interface L1 power supply 230 V /5 A, connection 120V /10A The compact system is delivered with an...
  • Page 17 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 69/108 Product description XDS1 interface for hand-held XDS2 interface for tightening spindle nutrunner The tightening spindle is connected to the The ErgoSpin/CC-ErgoSpin hand-held nut- Compact System via a spindle connecting runner is connected to the Compact Sys-...
  • Page 18 70/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description 1 motor OFF interface XDN1 XDN1 CAUTION 1 2 3 4 Risk of damage to persons and pro- perty!  Make sure the emergency OFF equip- Fig. 8: XDN1 ment is accessible and effective. Re- leasing the emergency OFF equip- Tab.5: XDN1 assignment...
  • Page 19 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 71/108 Product description The maximum torque at the bol- CAUTION ted connections of the terminals at XDN1 must not exceed 0.3 Risk of damage to persons and pro- perty! Dangerous shock currents due to inade-...
  • Page 20 72/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Motor OFF protective circuit 1. Cut-out via the internal motor contactors After a cut-out via the motor contactor, the motor phases are electromechanically isola- ted from the power supply. Einsatz Motor-Stopp-Schalter...
  • Page 21 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 73/108 Product description 2. Cut-out via the end step In addition, the motor OFF can be switched via the end step or along with the cut-out via the motor contactors (double protection). Einsatz Motor-Stopp-Schalter...
  • Page 22 74/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Ethernet interface X7E1 RS232 interface X3C1 The interface has an 8-pin RJ45 socket (10/ This interface is intended to connect a prin- 100 Base T) design. ter or scanner. The maximum data transmis- sion rate is 115 kbit/s.
  • Page 23 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 75/108 Product description A slot interface (A) B slot interfaces (B1, B2) This interface is intended for use of type A These interfaces are intended for use of interface modules from Rexroth. type B interface modules from Rexroth.
  • Page 24 76/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Slot for the mass storage (X6C1) USB host interfaces (X3U1, X3U2) This interface is intended for the use of the These interfaces are designed as type A so- CF350 mass storage.
  • Page 25 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 77/108 Product description USB device interface (X3U3) This interface is intended for the connection of a PC for programming and parameteriza- tion. It is designed as a type B socket. It is compatible with USB 2.0 (maximum data Fig.
  • Page 26 78/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Tab.12: DVI interface (XDVI) assignment Signal Description/ function Voltage/ current TMDS data 2– Data 2– DVI differential TMDS data 2+ Data 2+ DVI differential TMDS data 2 shield Shield for data 2 PE potential n.c.
  • Page 27 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 79/108 Product description Interfaces for connection to the Tab.13: Spacer bolts for network lines system bus (XDAC1, XDAC2) Manu- Wrench The NK350 network coupler integrated in factu- Thread Length Order no. size the CS351x-D NK Compact System allows...
  • Page 28 80/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Interface XDAC1 (female) Interface XDAC2 (male) This interface is intended for connecting an This interface is intended for connecting an NKLx network cable in order to integrate NKLx network cable in order to integrate further users.
  • Page 29 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 81/108 Product description LED display XDAc1 The network status is indicated by the three LEDs on the front panel (see Fig. 21): • LED 1 describes the network status of the users connected to XDAC1, •...
  • Page 30 82/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Product description Hex coding switch Further interfaces of the variant with integrated On networked systems (sibracks, system boxes or compact systems), the valid computer unit address must be set on the hex coding switch before commissioning.
  • Page 31 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 83/108 Product description Serial interface X3C2 USB interfaces X3U6, X3U7, X3U8 The interface is intended for connection of a These interfaces are designed as type A so- printer or scanner to the computer unit. The ckets.
  • Page 32: Transport And Storage

    84/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Transport and storage LED indicators (St1, St2) Transport and storage LEDs St1 and St2 (see Fig. 25) show the For storing and transporting the product al- operating state of the computer unit.. ways observe the ambient conditions speci- fied in the technical data (see “Technical...
  • Page 33: Assembly

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 85/108 Assembly Assembly CAUTION Assembling the Compact System Electrostatic discharge! Damage to the Compact System CAUTION  Comply with all the precautions for ESD protection when handling com- Risk of damage to persons and pro-...
  • Page 34 86/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Assembly 252,5 Fig. 26: Wall bracket (dimensions in mm) 1 Wall bracket 2 Lift-out protection...
  • Page 35: Commissioning

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 87/108 Commissioning The permissible installation position for the Commissioning Compact System is vertical. During assembly, the Compact System CAUTION should have at least 10 mm space when li- ned up and at least 300 mm space above it.
  • Page 36 88/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Commissioning Removing the front cover Assembly: You can remove the front cover to improve 1. Push the axle pins in and insert the front access to the interfaces. cover. 1. Release and open the front cover.
  • Page 37 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 89/108 Commissioning 9. Connect the hand-held nutrunner/tigh- In the BS350 operating program: tening spindle: 1. Connect the BS350 operating program 10. Connect the power supply connection to the Compact System. cable. The user is responsible for com- 2.
  • Page 38 90/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Commissioning 4. "MEN Z87 Ethernet Adapter #2" must be set under "Connect using:". 5. Click "Internet Protocol Version 4 (TCP/ IPv4)" and then "Properties". Fig. 30: "Change Adapter Settings" dialog 3. Double-click the LAN connection con- necting the computer unit to the Com- pact System (usually "Local Area...
  • Page 39: Operation

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 91/108 Operation Check whether the Compact System and Operation the computer unit are connected to each other. CAUTION 1. Open the Windows Start menu of the computer unit, enter "CMD" in the Disconnection of plug connectors search box, and push the <ENTER>...
  • Page 40 92/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Operation Tab.18: LED modes NOTE Color Diagnosis No power supply or low- Important operation information voltage power supply avail-  Keep the air ways used for cooling able the Compact System clear. Blue Power supply and low-volt- ...
  • Page 41: Maintenance And Repair

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 93/108 Maintenance and repair Maintenance and re- Reboot function of the computer unit If you have to reset the operating system be- pair cause it is blocked by a running program or has crashed, push and hold the reboot but- DANGER ton (see Fig.
  • Page 42 94/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Maintenance and repair Exchanging fuses DANGER Electrical voltages! Electrocution  Do not carry out maintenance work on the tightening channel unless the Compact System has been switched off and the power plug disconnected.
  • Page 43 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 95/108 Maintenance and repair Fig. 37: Fuses DANGER F1 Main circuit fuse Si 10 A, 250 V, Electrical voltages! 6.3x32 mm slow-blow, Electrocution Manufacturer: ESKA/ENDRICH, order  number UL632.727 Make sure when assembling the front...
  • Page 44 96/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Maintenance and repair Changing the battery of the Compact CAUTION System When switched off, the installed battery has Risk of damage to persons and pro- a service life of approximately four years perty! from the date of production.
  • Page 45 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 97/108 Maintenance and repair • Remove the dead battery. Under no cir- Variant with integrated computer unit: cumstances should conductive tools (e. Changing the battery of the computer g. tweezers) be used to remove batteries unit - danger of short circuit.
  • Page 46 98/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Maintenance and repair Cleaning and care CAUTION Any dirt or liquids penetrating the device lead to malfunctions! Safe function of the Compact System is no longer assured.  Always ensure absolute cleanliness when working on the Compact Sys- tem.
  • Page 47 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 99/108 Maintenance and repair Maintenance Testing the residual-current-operated protective device The residual-current-operated protective device is only availa- ble with the CS351E Compact System for ErgoSpin hand-held nutrunners. Check the function of the residual-current- operated protective device (RCD) by actua- ting the test button.
  • Page 48: Decommissioning

    100/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Decommissioning Spare parts and accessories Decommissioning For the addresses of out national represen- The Compact System is a component that tations, please refer to www.boschrex- does not require decommissioning. As a re- roth.com and to the address directory in sult, this chapter of the manual does not chapter "12 Disposal"...
  • Page 49: Disassembly And Replacement

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 101/108 Disassembly and replacement Disassembly and re- Proceed as follows to disassemble the Compact System: placement The Compact System must be considered 1. Switch off the power supply to the a unit. Compact System and allow for a As a result, the entire Compact System discharging time of at least 90 seconds.
  • Page 50: Disposal

    Further, the product may not contain any im- proper foreign substances or foreign com- ponents when it is returned. Please send the products carriage paid to the following address: Bosch Rexroth Electric Drives and Controls GmbH Schraub- und Einpress-Systeme Fornsbacherstr. 92 71540 Murrhardt, Germany These instructions have been printed on re- cycled paper free of chlorine.
  • Page 51: Technical Data

    CS351 | 3609929B45/2014-09 Bosch Rexroth AG 103/108 Technical data Technical data Tab.21: General data Designation CS351E-D CS351E-G CS351S-D CS351S-G CS351E-D CS351S-D IL designation CS351E-D IL CS351E-G IL CS351S-D IL CS351S-G IL – – CC designation CC-CS351E- – – – –...
  • Page 52 104/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Technical data Tab.21: General data Designation CS351E-D CS351E-G CS351S-D CS351S-G CS351E-D CS351S-D IL designation CS351E-D IL CS351E-G IL CS351S-D IL CS351S-G IL – – CC designation CC-CS351E- – – – – – IL designation –...
  • Page 53 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 105/108 Technical data Tab.21: General data Designation CS351E-D CS351E-G CS351S-D CS351S-G CS351E-D CS351S-D IL designation CS351E-D IL CS351E-G IL CS351S-D IL CS351S-G IL – – CC designation CC-CS351E- – – – – – IL designation –...
  • Page 54: Service And Sales

    106/108 Bosch Rexroth AG CS351 | 3609929B45/2014-09 Service and sales Service and sales Service Sales We are always the right partner when it co- Bosch Rexroth AG mes to system know-how. Electric Drives and Controls Schraub- und Einpress-Systeme For any problem: Rexroth service Fornsbacher Str.
  • Page 55 CS351 | 3609929B45/2014-09 Bosch Rexroth AG 107/108 Service and sales...
  • Page 56 Bosch Rexroth AG Electric Drives and Controls Postfach 1161 D-71534 Murrhardt, Germany Fornsbacher Str. 92 D-71540 Murrhardt, Germany Tel.: +49 (0)71 92 22 208 Fax +49 (0)71 92 22 181 schraubtechnik@boschrexroth.de www.boschrexroth.com Ihr Ansprechpartner / Contact:...

This manual is also suitable for:

Rexroth cc-cs351