RECO PLC ISP200-R/G2 Contents Contents RECO PLC ISP200-R Front View MTS-R01.2 and MTS-R02.2 ..................1-1 Brief Description of the ISP200-R ....................1-2 Important Directions for Use Appropriate Use ..........................2-1 Introduction ..........................2-1 Areas of Use and Application....................2-2 Inappropriate Use........................... 2-2 Safety Instructions for Electric Drives and Controls Introduction.............................
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Contents RECO PLC ISP200-R/G2 Communication Parameterization of the PROG Interface ..................5-1 Parameterization of the COM Interface ..................5-2 BT Bus............................5-2 Addressing ..........................5-3 Startup Slot Addressing of the Module Carriers ..................6-1 Installation Instructions........................6-2 Installation of Module Carriers ....................6-2 Arrangement of Module Carriers .....................
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RECO PLC ISP200-R/G2 Contents 10 PROFIBUS DP Connection 10-1 10.1 Brief Description of Master and Slave Connection ..............10-1 10.2 Setting the I/O Addresses ......................10-2 10.3 Status and Diagnosis Information ....................10-3 10.4 Technical Data ..........................10-3 10.5 Interface Assignment ........................10-4 11 DeviceNet Master Connection 11-1 11.1 Brief Description...........................
RECO PLC ISP200-R RECO PLC ISP200-R/G2 Brief Description of the ISP200-R The ISP200-R RECO PLC is an efficient PLC in RECO format and is compatible with the PLC in the MTC200 control system. It can be used as stand alone PLC or, in connection with an MTC-R, as slave PLC. The PROG interface, which can be operated in the RS232 or in the RS422 mode, allows the connection to a PC or a programming device.
RECO PLC ISP200-R/G2 Important Directions for Use Important Directions for Use Appropriate Use Introduction Rexroth products represent state-of-the-art developments manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate.
Important Directions for Use RECO PLC ISP200-R/G2 Areas of Use and Application The MTS-R01.2 and the MTS-R02.2 of Rexroth are intended to be plugged in the RECO02 module carrier system. The ISP200-R is designed for use in the following cases: •...
RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times.
Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2 Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER High electrical voltage due to wrong...
RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls General Information • The Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2 • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".
RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all DANGER electrical units and motors permanently with the safety conductor at the ground points before power is...
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Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2 Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation. The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives.
RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒...
Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2 Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION ⇒...
RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).
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3-10 Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2 Notes DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P...
RECO PLC ISP200-R/G2 Technical Data Technical Data General Features Mounting in the control cabinet: Module carrier RMB02.2 / RMB04.2 Housing dimensions (W x H x D): MTS-R01.2 = 41.5 x 192 x 150 mm MTS-R02.2 = 83.7 x 192 x 150 mm Weight: MTS-R01.2 = 1.1 kg MTS-R02.2 = 1.3 kg...
Technical Data RECO PLC ISP200-R/G2 Emitted interference according to EN 55022 Class A (industrial environment) Noise immunity according to IEC 61000-4-2 (ESD) Assessment criterion B Noise immunity according to IEC 61000-4-4 (burst) Assessment criterion B Noise immunity according to IEC 61000-5-5 (surge) Assessment criterion B Interfaces Programming interface (PROG)
Technical Data RECO PLC ISP200-R/G2 Installation Sizes of the RMB02.2-02 Module Carrier 54,5 Locking screw for locking the chassis on the top hat rail Top hat rail TS35 x27 x15 RMB02.2-2_Maß.FH7 RMB02.2_Maß.FH7 Fig. 4-2: RMB02.2-02 module carrier RMB02.2-2+02.2-4_Maß.FH7 RMB02.2-02+02.2-04_Maß.FH7 Fig. 4-3: Connection of one RMB02.2-02 and several RMB02.2-04 module carriers DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P...
RECO PLC ISP200-R/G2 Technical Data Installation Sizes of the RMB02.2-04 Module Carrier Locking screw for locking the chassis on the top hat rail 54.5 Top hat rail TS 35 x 27 x15 RMB02.2-04_Maß.FH7 RMB02.2-04_Maß.FH7 Fig. 4-4: RMB02.2-04 module carrier RMB02.2-04+02-04_Maß.FH7 RMB02.2-04+02-04_Maß.FH7 Fig.
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Technical Data RECO PLC ISP200-R/G2 DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P...
RECO PLC ISP200-R/G2 Communication Communication Parameterization of the PROG Interface For setting the parameters of the PROG interface, a DIP switch (see Fig. 5-1) is provided on the upper side inside the housing of the ISP200-R. This DIP switch permits to set the operating mode (RS232/RS422/RS485, baud rate, etc.).
Communication RECO PLC ISP200-R/G2 Parameterization of the COM Interface As a standard, the multimode COM user interface is delivered as an RS232 interface. The parameters for RS422/RS485 operation are set by programming the OPEN_COM standard PLC function block and by assigning the COM FB input correspondingly.
RECO PLC ISP200-R/G2 Communication Addressing The BT bus is addressed by assigning a logic user number in the I/O editor of the PLC programming interface WinPCL. Each input core image storage as well as each output core image storage is assigned its own logic address.
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Communication RECO PLC ISP200-R/G2 DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P...
RECO PLC ISP200-R/G2 Startup Startup Slot Addressing of the Module Carriers Before installation of the modules, the slot addresses of the maximum 4 connectable RMB02.2-04 module carriers must be assigned. To achieve this, a DIP switch is provided on the bus board of the module carriers. Depending on the module concerned, this switch must be set to the corresponding module carrier number (module carrier address 00.03, see following graphic diagram).
Startup RECO PLC ISP200-R/G2 Installation Instructions Before the ISP200-R can be installed, the module carriers must first be mounted. These module carriers must be fitted with the ISP200-R and, as required, with the pertinent I/O modules (RECO02 modules). Installation of Module Carriers Install the RMB02.2-02 and RMB02.2-04 module carriers by engaging them on a DIN TS 35x27x15 top hat rail and by fixing them by means of a locking screw.
RECO PLC ISP200-R/G2 Startup RMB02.2-02 4x RMB02.2-04 for taking up an with a total of 16 module spaces for MTS-R01 + MTC-R01 or taking up various I/O modules RMB02.2-02_Anord.FH7 a gateway module + MTS-R01 Fig. 6-3: Maximum number of RMB02.2-02 and RMB02.2-04 carriers fitted Installation of Modules Starting with an MTS-R in slot 0 (to the left), the modules must be fitted in the RMB02.2-04 module carrier and fixed with 2 locking screws each.
Startup RECO PLC ISP200-R/G2 Grounding For grounding the control and shielding the electronics, a grounding line of at least 6 mm² must be wired from the grounding bolt of the control to the central grounding point of the machine. Wiring to further users of the machine must be established as star wiring (see Fig.
RECO PLC ISP200-R/G2 Startup Connection of Supply Voltage and Watchdog In order to ensure correct operation of the ISP200-R, the supply voltage may, under no circumstances, drop below +18 VDC, since this would cause the POWER-FAIL signal to respond. This, in turn, would stop the PLC operating program and the seven-segment display would indicate a “minus”...
Startup RECO PLC ISP200-R/G2 RecoBus in the PLC Memory As the I/Os in the PLC memory are gapless imaged some principles have to be considered while programming the inputs and outputs. The PLC always requires 4 bytes in the input area for the diagnostic double word. The diagnostic double word permits an exact diagnosis of the connected modules (see 6.5 RecoBus Diagnosis).
RECO PLC ISP200-R/G2 Startup RecoBus Diagnosis For RecoBus diagnosis, the MTS-R provides a double word for input information (%ID*.0). This double word serves to display error and status information. It is represented to the user in the PLC I/O editor on Byte 0-3. This double word should always be a part of the PLC user program, thus allowing quick reactions to error messages of the RecoBus.
RECO PLC ISP200-R/G2 Startup External Voltage Monitoring The transistor output modules RMA02.2-16-DC024-200 and RMA02.2-32- DC024-050 are provided with a 24-V voltage monitoring unit. One monitoring bit on a bit strip of 1-word width is made available per module. A “1” on bit 16 indicates that one or more 24-V supply voltages are missing (the bit number corresponds to the slot number).
6-10 Startup RECO PLC ISP200-R/G2 Status Information and Error Diagnosis Indication of Operating States A diagnosis of the ISP200-R can be made using the seven-segment display H1. The various states are displayed via the one-digit error codes shown below. Code Description Power-Fail signal triggered (the control must be reset) Ready for operation (PLC is running)
6-11 RECO PLC ISP200-R/G2 Startup Battery If an ISP200-R is not operated or is stored for more than 6 months, user- specific PLC data may get lost because of a self-discharge of the battery. The following data is involved: Data involved •...
RECO PLC ISP200-R/G2 RECO PLC MTS-R01.2 RECO PLC MTS-R01.2 Brief Description The MTS-R01.2 is an efficient PLC in small-size format and in IP 20 de- sign. It requires 1 slot in the RMB02.2 module carrier and can be used as a stand alone PLC with the corresponding I/Os or together with motion control as a combined CNC-PLC system.
RECO PLC ISP200-R/G2 RECO PLC MTS-R02.2 RECO PLC MTS-R02.2 Brief Description The MTS-R02.2 is an efficient PLC in small-size format and in IP 20 design. It requires 2 slots in the RMB02.2 module carrier and can be used as a stand alone PLC with the corresponding I/Os or together with motion control as a combined CNC-PLC system.
INTERBUS Master Connection RECO PLC ISP200-R/G2 The P.C.B. LK IBM 2 possesses the following features: INTERBUS protocol (DIN E 19 258), up to 256 bus segments, up to 16 user levels, up to 512 users per configuration, up to 4096 inputs and 4096 outputs per configuration (512 bytes), up to 32 INTERBUS loop users per bus segment, CMD G4 support.
RECO PLC ISP200-R/G2 INTERBUS Master Connection Interface Assignment Signal name Signal name TxD - Transmit Data RxD - Receive Data SGND - Ground RTS - Ready To Send CTS - Clear To Send Fig. 9-4: Pin assignment of the INTERBUS diagnosis interface X64 (RS232 C) Signal name Signal name RBST...
10-2 PROFIBUS DP Connection RECO PLC ISP200-R/G2 The configuration and commissioning of the LK DPM/DPS01 occurs by the system configurator SyConPB (see DOK-CONTRL-SYCON****DP). For the configuration the interface cable IKS0106 is required. The PROFIBUS DP master connection P.C.B. DPM01 permits connection of up to 32 PROFIBUS DP users within one bus segment.
10-3 RECO PLC ISP200-R/G2 PROFIBUS DP Connection 10.3 Status and Diagnosis Information After having been switched on, the P.C.B.s DPM01 and DPS01 perform a self-test. After the initialization phase of this test (2 to 3 seconds), the two 5'< LEDs turn dark, and the yellow LED emits light if the 5'<...
10-4 PROFIBUS DP Connection RECO PLC ISP200-R/G2 10.5 Interface Assignment The assignments of the interfaces of the PROFIBUS connections are as follows: Signal name Signal name RxD - Receive Data TxD - Transmit Data DTR - Data Terminal Ready GND - Operating ground RTS - Ready To Send CTS - Clear To Send Fig.
11-2 DeviceNet Master Connection RECO PLC ISP200-R/G2 The total length of the bus cable depends on the cable type or on the transmission rate and must not exceed the following lengths: Baud rate Max. cable length for cable type Thick cable Thin cable Thick/thin cable 125 kbits/s...
11-3 RECO PLC ISP200-R/G2 DeviceNet Master Connection 11.3 Status and Diagnostic Displays With the start of the DNM03 a self-test is started, whereby the yellow RDY LED lights up after the initialization time (2-3 seconds) after an error-free test cycle. Otherwise, the RDY LED starts to flash and the program execution is interrupted.
11-4 DeviceNet Master Connection RECO PLC ISP200-R/G2 11.5 Interface Assignment Signal name Signal name RxD - Receive Data TxD - Transmit Data DTR - Data Terminal Ready GND - Ground RTS - Ready To Send CTS - Clear To Send Fig.
12-1 RECO PLC ISP200-R/G2 Serial Interfaces Serial Interfaces 12.1 Brief Description The P.C.B. SIO 04-B provides the PLC user program with up to four serial interfaces (RS232 and RS422/485) for general use. Operation of the serial interfaces is interrupt-controlled via the PLC firmware. The send and receive data of each interface are made available in buffers of 256 bytes length each.
12-2 Serial Interfaces RECO PLC ISP200-R/G2 12.2 Address and Interrupt Settings RS 232 C RS 232 C LK SIO 04-B RS 422 RS 422 W58/59/60 W61 W62 LK SIO04-B_Einstell.FH7 Fig. 12-2: Jumper settings on the P.C.B. SIO 04-B 12.3 Function Blocks To be able to address the serial interfaces of the peripheral equipment the PLC programming system provides the following firmware function blocks:...
12-3 RECO PLC ISP200-R/G2 Serial Interfaces 12.4 Technical Data Supply Supply voltage: 4.5 to 5.5 VDC Power consumption: Max. 250 mA Interface data Input capacity: Max. 15 pF Input leakage current: Max. 5 µA Output capacity: Min. 150 pF Output current (switching actively 0): Min.
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12-4 Serial Interfaces RECO PLC ISP200-R/G2 DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P...
13-1 RECO PLC ISP200-R/G2 Networking Networking 13.1 Networking via the PROG and COM Interfaces The PROG interface of the ISP200-R can be operated as a point-to-point connection (RS232/RS422) and as a bus (RS485). Using the RS485 bus, a maximum of 16 controls can be networked. This is achieved by assign- ing a device number between 0 and 15.
13-2 Networking RECO PLC ISP200-R/G2 13.2 ISP200-R in Connection with the BTV20/30 The BTV20/30 is equipped with a Rexroth SIS interface, which permits networking of a BTV20/30 with several ISP200-R. This interface can be used to establish an RS485 bus system (see Fig. 13-3). Fig.
X16 and X40/41, which permit RS422 or RS485 operation. Only one compact operator terminal can be connected to an RS422 interface (see Fig. 14-1). MTS-R BTV06 (BTV05) RECO SYSTEM200 BTV06 RS422 operation either IB S - at X16 and/or at X40/41 RS 232C...
During RS485 operation, two operator terminals can be connected in cascade per interface (see Fig. 14-2). Hence, a maximum of six operator terminals can be connected during RS485 operation. MTS-R BTV06 (BTV05) RECO SYSTEM200 BTV06 RS485 operation either IB S - at X16 and/or at X40/41 RS 232C...
15-1 RECO PLC ISP200-R/G2 Accessories Accessories 15.1 Selection List of Connectors and Ready-Made Cables Ordering name of ready- Counter- REXROTH cable Execution of made cables connector on cable end the device INS439 INS526 IKB0005 MN: 278 141, 2 m INK572 MN: 278 144, 5 m MN: 278 142, 10 m MN: 278 143, 15 m...
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15-2 Accessories RECO PLC ISP200-R/G2 INS645 INS526 IKB0016/000,0 INK234 MN: 282 871 (RS422, max. 400 m) 9-pin female connector 15-pin male connector INS619 INS619 IKB0017/000,0 INK572 MN: 282 872 (RS485, max. 400 m) 15-pin male 15-pin male connector connector INS619 INS526 IKB0018/000,0 INK572...
15-4 Accessories RECO PLC ISP200-R/G2 15.2 Labeling of I/O Modules A labeling package (SUP-M03-RECO) is available for additionally labeling the RECO02 I/O modules. This package consists of 16 carrier foils, 10 labeling foils with 6 adhesive strips each, and the labeling software. The carrier foil can be glued on the left or right of the module housings.
17-1 RECO PLC ISP200-R/G2 Service & Support Service & Support 17.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries. Sie erreichen uns Contact us +49 (0) 9352 40 50 60...
C A L L E N T R Y C E N T E R H O T L I N E ERSATZTEILE / SPARES Rexroth Indramat GmbH MO – FR MO – FR verlängerte Ansprechzeit Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357...
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17-4 Service & Support RECO PLC ISP200-R/G2 Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s.
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Indonesia - Indonesien Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd. PT. Rexroth Wijayakusuma Rexroth Indramat Division Rexroth Indramat Division 1st Floor, S-10 Building # 202, Cilandak Plot. A-58, TTC Industrial Area Plot. 96, Phase III Green Park ext.
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USA SERVICE-HOTLINE Headquarters - Hauptniederlassung Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation Rexroth Indramat Division Rexroth Indramat Division - 7 days x 24hrs - Rexroth Indramat Division Central Region Technical Center Southeastern Technical Center 5150 Prairie Stone Parkway...
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