Summary of Contents for Vertiv NetSure 2100 Series
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NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000), Revision C Specification Number: 582138000 Model Number: 2100...
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Important Safety Instructions ....................... 40 Wiring Considerations ........................... 40 Relay Rack / Cabinet Frame Grounding Connection............. 40 System Shelf Frame Grounding Connection................41 Relay or Cabinet Rack ............................41 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Equipment Grounding Connections ....................42 General ....................................42 AC Input Connections to Rear AC Input IEC Receptacles, if furnished ....42 AC Input Connections When System is Pre-Wired in a Vertiv OSP Cabinet ....................................42 AC Input Connections when Single AC Input Line Cord or AC Input Cable Assembly is Factory Installed ......................42...
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Setting the Mini Control Unit as Required for Your Application ........76 Checking System Operation........................79 Checking System Status ..........................85 Final Steps ................................. 85 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
• Do not open or mutilate batteries. • ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
The system is not powered up until the end of this checklist. NOTE! Some of these procedures may have been performed at the factory for you. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Batteries Installed and Connected in an Optional Battery Cabinet External Batteries Connected Installing the Modules Rectifier Modules Installed Initially Starting the System System Started, Configured, and Checked Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
List BA and BB: Space is required above or below the unit (for ventilation only, installation and maintenance may require more clearance). Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Refer to “General Requirements” on page 13. Relay Rack Floor Mounting Dimensions Refer to Figure 1 and Figure 2 for relay rack floor mounting dimensions. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Masked for Frame Ground Lug 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 1 Place) 1.250 Part No. 559819 2.580 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Relay Rack Floor Mounting Dimensions - 23” (cont’d from previous page) 25.80 0.875 8 Places 15.000 Part No. 562353 12.340 18.00 2.83 1.50 3.06 19.685 1.74 22.310 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Masked for Frame Ground Lug 0.334 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places) 1.50 Part No. 563922 2.83 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Mounting the System in a Relay Rack or a Cabinet Equipment Rack Mounting Hardware 12-24 x 3/4" Thread Forming Front Hex Head Screw No. 10/12 Ground Washer Torque: 65 in-lbs. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Figure 4 or Figure 5. Using the drill guide dimensions in Figure 4 or Figure 5, prepare the wall for customer-furnished fasteners. Secure the system to the wall. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Horizontal Wall Mounting Bracket (2) Fasten kit brackets to shelf angles with Fasten kit brackets kit-furnished fasteners. to shelf angles with kit-furnished fasteners. Front Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Front Vertical Wall Mounting Bracket (2) Installer to Installer to furnish hardware furnish hardware for fastening for fastening brackets to wall. brackets to wall. Rear Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
12-24 x 1/2" thread forming hex head screws. (Torque to 70 in-lbs). Cabling Bracket Rear Angle Bracket Battery Rear Angle Bracket Tray Front Rear Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Figure 7: 559806 Battery Tray 559806 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Figure 8: 559807 Battery Tray 559807 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Figure 9: 559808 Battery Tray 559808 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Figure 10: 559809 Battery Tray 559809 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Figure 11: 559810 Battery Tray 559810 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Figure 12: 559811 Battery Tray 559811 Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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TFHH, 12-24 X 3/4 224430600 FH, 1/4-20 X 3/4 227640300 HHCS, 1/4-20 X 5/8 228557100 NUT, - HEX -, 1/4-20 INDEX PART NO. DESCRIPTION PARTS/MATERIAL LIST Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
3. Secure the ground lead under a battery tray relay rack mounting bolt. 4. After wiring to the battery disconnect circuit breaker, replace the cover. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Breaker distribution unit. Load Disconnect Circuit Breakers OFF Position Towards Center Turn circuit breaker off before installing. Components removed in illustration for clarity only. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Shorter Side of Breaker Partially slide distribution Turn circuit breaker unit out of shelf to facilitate off before installing. breaker installation. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
(top and bottom) into corresponding sockets on distribution unit. Partially slide distribution Turn circuit breaker unit out of shelf to facilitate off before installing. breaker installation. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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(top and bottom) into corresponding sockets on distribution unit. Partially slide distribution Turn circuit breaker unit out of shelf to facilitate off before installing. breaker installation. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Make sure the surface is clean, then peel the backing of the pouch fastener and adhere it to the surface. Attach the pouch to the pouch fastener. Store the provided USB drive in the USB drive pouch. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
• rear IEC receptacles for connection of AC input line cords (one AC feed per rectifier position), • pre-wired AC input when factory installed in a Vertiv OSP cabinet (one AC feed per rectifier position), or • pre-wired AC input with a single AC input line cord or AC input cable assembly (one AC feed per shelf).
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RT ANGLE RT IEC 320-C15 151889 NEMA L5-15P 14 FT 15A-125V RT ANGLE RT IEC 320-C15 151890 NEMA L6-15P 14 FT 15A-250V RT ANGLE RT Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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140393 125V, 20A L6-20P 565496 6 FT 247113700 250V, 20A L6-20P 565497 14 FT 247113700 250V, 20A IEC C20 565498 6 FT 144267 250V, 16A Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Assembly, P/N 564703 Assembly, P/N 564702 Resistor Assembly 565286 Resistor Assembly (See Detail A) RS-485 RS-485 HIGH Temp Temp Optional Probe 1 Probe 2 External Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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C and NO terminals, and opening the contacts between the C and NC terminals. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Mini Control Unit CAN SM-Temp Module Port J4 (RJ-45) CAN Port Pin Number Pin Number Function CAN H TB1-3 (CAN H) CAN L TB1-5 (CAN L) Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
J3 located on the rear of the shelf. The other end has unterminated leads for Table 2 connections into customer circuits. Refer to for color scheme. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Procedure Connect up to four (4) relay outputs to the system. Refer to Figure 28 for terminal locations and Table 2 for pin-out information. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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The controller’s three (3) remaining relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Connect the circuit breaker alarm leads from an optional battery tray to J3 located on the rear of the shelf. Refer to Figure 29 and Figure 30. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Insulate and tie back all unused wires of alarm factory makes these connections. cable P/N 524384. 4. There is NO connection to the circuit breaker “NO (Normally Open)” alarm terminal. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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565286. Insulate and tie back all unused 4. There is NO connection to the circuit breaker wires of alarm cable P/N 565513. “NO (Normally Open)” alarm terminal. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Connect the circuit breaker alarm lead from an optional battery cabinet to J3 located on the rear of the shelf. Refer to Figure 31 and Figure 32. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Insulate and tie back all unused wires of alarm cable P/N 545696. 4. There is NO connection to the circuit breaker “NO (Normally Open)” alarm terminal. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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565286. Insulate and tie back all unused 4. There is NO connection to the circuit breaker wires of alarm cable P/N 565513. “NO (Normally Open)” alarm terminal. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Area Network (LAN) to the Mini Control Unit’s front panel Ethernet port. See “Mini Control Unit Second Ethernet Port Connection (if Optional External IB4 Kit P/N 559239 Furnished)” on page 58. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Table 3 for pin outs. Use shielded Ethernet cable (grounded at both ends). Note that the IB4 board’s RJ-45 jack is connected to chassis ground. Refer to the Mini Control Unit Instructions (UM1M831ANA) for operational details. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Mini Control Unit Second Ethernet Port Located on External IB4 Assembly 10M Ethernet External IB4 Controller Port (RJ-45) Interface Board Kit, LAN Connection P/N 559239 10M Ethernet Port (RJ-45) LAN Connection Top Cover Removed Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Input battery and battery return leads terminated in two-hole lugs are connected to threaded studs located on the rear inside of the distribution unit. Refer to Figure 35 for stud size/spacing and recommended torque. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Input battery and battery return leads terminated in two-hole lugs are connected to threaded studs located on the rear inside of the distribution unit. Refer to Figure 36 for stud size/spacing and recommended torque. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Front Load Distribution Load Circuit Breakers Distribution Fuses -48 VDC Load Terminal Blocks: Wire Size Capacity: 22 AWG to 12 AWG. Recommended Torque: 4.4 in-lbs. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Input battery and battery return leads terminated in two-hole lugs are connected to threaded studs located on the rear inside of the distribution unit. Refer to Figure 37 for stud size/spacing and recommended torque. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Input battery and battery return leads terminated in two-hole lugs are connected to threaded studs located on the rear inside of the distribution unit. Refer to Figure 38 for stud size/spacing and recommended torque. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Maximum Lug Width: 0.6 inches. Hardware: 1/4-20 Hex Nut 1/4" Lock Washer 1/4" Flat Washer Torque to 58 in-lbs. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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22 AWG to 12 AWG. -48 VDC Load Terminal Blocks: Recommended Torque: Wire Size Capacity: 4.4 in-lbs. 22 AWG to 10 AWG. Recommended Torque: 5.3 in-lbs. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Reinstall the battery retention bracket. The spacers on the bracket should separate the batteries from each other. Secure with the hardware removed in a previous step. Refer to Figure 39 for washer location. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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If Battery Trays Are Equipped With a Circuit Breaker: To connect the batteries to the power system, turn ON the battery disconnect circuit breaker located on all battery trays. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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1/4-20 x 5/8" Hex Head Screw (4 Places) 1/4-20 Lock Washer (3 Places) 1/4-20 Flat Washer (3 Places) DETAIL A Alternate Orientation of Retention Bracket Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
(C-drawing) supplied with your power system documentation. Refer to “Checking System Operation” on page 79 and check system operation. Refer to “Checking System Status” on page 85 and check system status. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
If no key is pressed within 5 minutes, the controller selects the default language automatically and then displays the Main Screen. 54.3V 0.0A Main Screen Auto Alarm Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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ENT key to enter the selected submenu. NOTE! Repeatedly press the ESC key to return in reverse order level by level from any submenu until the MAIN SCREEN appears. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Note that these settings can also be checked (and changed if required) via the WEB Interface. NOTE! Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Table 4 shows the menu navigation for some basic settings. Refer to the separate Mini Control Unit Manual (UM1M831ANA) supplied with your power system for complete Local Display menus. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Web Menu Navigation: Settings Menu / Battery Tab / Batt1 Rated Capacity and Batt2 Rated Capacity. Reset the battery capacity (resets the battery capacity calculation). Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Open the external AC disconnect(s) or protective device(s) that supply power to all of the rectifier modules. Requirement: An audible alarm sounds. Alarm will be silenced in Requirement d. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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If the system is equipped with only one rectifier, skip step 4. Pull a second rectifier module half way out of the shelf, as described in Step 3. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Without readjusting the “Over Voltage 1” setpoint, navigate to “Over Voltage 2”. Main Menu / Settings Icon / Other Settings / Over Voltage 2. Record the displayed voltage setpoint. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Requirement: An audible alarm sounds. The alarm will be silenced in Requirement c. Requirement: Mini Control Unit “Critical/Major” alarm indicator goes from off to red. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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(or a temporary test load) is connected to the system battery terminals. Verify system is operating and no alarms are present. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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Requirement: Mini Control Unit “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. Mini Control Unit displays “No Alarm”. Requirement: All external alarms deactivate. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
Verify all rectifier modules and the controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms and the local indicators are as shown in Table 5. Vertiv | NetSure™ 2100 Series -48 VDC Power System Installation Manual (IM582138000) | Rev. C...
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