Vertiv NetSure 8200 Series Installation Manual
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- User manual (56 pages) ,
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Summary of Contents for Vertiv NetSure 8200 Series
- Page 1 NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000), Revision A Specification Number: 582140000 Model Number: 8200 , 8200 , 8200 NLDB NLEB...
- Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.
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Page 3: Table Of Contents
Battery Input Busbar Assembly, P/N 554874 (if furnished)........79 Installing Distribution Only Bay External Top-Mount Ground (Load Return) Busbar Assembly; P/N 528775 (if furnished) ............ 88 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 4 Battery Connections ............................175 Re-Install Shields and Cover Panels ..................... 180 Installing the Rectifiers ..................181 Initially Starting, Configuring, and Checking System Operation .... 182 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 5 Checking System Under Voltage Alarm 1 and Under Voltage Alarm 2 ..193 Checking Circuit Breaker/Fuse Alarm ..................194 Checking System Status .......................... 196 Final Steps ................................197 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 6: Admonishments Used In This Document
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 7: Important Safety Instructions
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 8: Battery
• Do not open or mutilate batteries. • ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 9: Personal Protective Equipment (Ppe)
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 10: Static Warning
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 11: Customer Documentation Package
• Power System Installation Instructions: Section 5876 • Power System User Instructions: Section 5877 • Power System Installation Guide: Section 5957 (condensed version of Section 5876 Installation Instructions) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 12: Installation Acceptance Checklist
Load Connections Made AC Input and AC Input Ground Connections Made Battery Connections Made All Shields and Cover Panels in Re-Installed Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 13 Installing the Rectifiers Rectifiers Installed Initially Starting the Power System System Started, Configured, and Checked Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 14: Placing The Bays And Installing Internal/External Busbars
• Bays are typically placed next to each other and bolted together. Refer to “General Requirements” on page 14, for bay line-up recommendations. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 15 Pivot cover panel into position against side of bay. Install the previously removed screws and ground washers into cover panel from rear of bay. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 16: (With Pdsc)
Remove the front cover panel from each PDSC. This cover panel will be re-installed after all mounting and electrical connection procedures have been completed. To do so: Remove the screws and ground washers securing the cover panel. Remove the cover panel. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 17: Bays
• Bays are typically placed next to each other and bolted together. Refer to “General Requirements” on page 14, for bay line-up recommendations. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 18 Pivot cover panel into position against side of bay. Install the previously removed screws and ground washers into cover panel from front of bay. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 19: Placing And Securing List 116, 117, 118, And 122 Distribution Only Bays
Refer to the following illustrations for torque values. Torque the bolts securing the “2nd and Beyond Distribution Only Bays’” interconnect busbars. Refer to the following illustrations for torque values. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 20 0.750 X 2.000 SLOT 3.44 (4 PLACES) 30.00 3/8-16 Floor Leveling Bolts 24.12 2.44 19.62 2.19 24.00 2.19 FRONT Floor Hole Drilling Pattern Power/Distribution Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 21 3/8-16 Floor Leveling Leveling Bolts 24.12 Bolts 2.11 2.11 2.19 2.44 19.62 5.63 2.19 9.85 24.00 FRONT Floor Hole Drilling Pattern Power/Distribution Bay and PDSC Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 22 Welded Nut (4) 26.625 19.500 30.000 24.000 25.375 Front 0.812 Dia. 3.063 1.875 1.750 (8 PLACES) 2.750 Floor Hole Drilling Pattern 4.063 Distribution Only Bay 5.937 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 23 Figure 4: Removing Rectifier Mounting Position Blank Cover Panels from Power/Distribution Bay PCU Mounting Position Blank Cover Panels Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 24 Figure 5: Removing Rear Cover Panels from Power/Distribution Bay Rear Cover Panels Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 25 Removing Side Cover Panels from Power/Distribution Bay Side Cover Panels Remove/Install Screws through Front of Bay at TABS these Points Remove/Install Screws through Rear of Bay at these Points Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 26 Removing Front and Rear Cover Panels, and Plug-Button from PDSC (AC Input 'Power Distribution Service Cabinet') Front Cover Panel Rear Upper Cover Panel Remove Plug-Button on all but End Cabinet Rear Lower Cover Panel Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 27 Figure 8: Removing Rear and Side Cover Panels from Distribution Only Bay Side Cover Panels Rear Cover Panels Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 28 Bolt, Lock Washer, Flat Washer, Bay/Cabinet Sides, Bolt, Ground Washer, Bay/Cabinet Sides, Flat Washer, Lock Washer, Nut Ground Washer, Nut Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 29 Bolt, Lock Washer, Flat Washer, Bay/Cabinet Sides, Bolt, Ground Washer, Bay/Cabinet Sides, Flat Washer, Lock Washer, Nut Ground Washer, Nut Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 30 1/2” Belleville Lock Washer, A. Remove rear cover panels. Busbars B. Remove s ide panels on sides of bays that will be palced next to each other. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 31 (securing busbars on Distribution Only Bay) to 200 in-lbs, and 3/8” bolts (securing Distribution Only Bay busbars to Pow er/Distribution Bay negative battery busbar) to 180 in-lbs. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 32 Bolt, Lock Washer, Flat Washer, Bay/Cabinet Sides, Bolt, Ground Washer, Bay/Cabinet Sides, Flat Washer, Lock Washer, Nut Ground Washer, Nut Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 33 Figure 14: Bolting Distribution Only Bays Together Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 34 Bolt, Lock Washer, Flat Washer, Bay/Cabinet Sides, Bolt, Ground Washer, Bay/Cabinet Sides, Flat Washer, Lock Washer, Nut Ground Washer, Nut Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 35 Figure 16: Bolting Distribution Only Bay to PDSC (AC Input 'Power Distribution Service Cabinet') Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 36 Figure 17: Bolting Distribution Only Bay to PDSC (AC Input 'Power Distribution Service Cabinet') Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 37 Figure 18: Bolting Distribution Only Bay to PDSC (AC Input 'Power Distribution Service Cabinet') Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 38: And Positive Busbar Links
For bays with PDSCs, the busbar link cover shield is installed after all mounting and electrical connection procedures are completed. Repeat these steps for each adjacent bay. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 39 (10 Places per Busbar) NEGATIVE BUSBAR LINK Slide Busbar Links Under Bays' Upright Channels. Use Bolt Holes as Shown in Illustration. Torque to 180 in-lbs. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 40 Use Bolt Holes as Shown in Illustration. Torque to 180 in-lbs. Busbar Link Cover Shield (installed after all mounting and electrical connection procedures are completed) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 41: Style Bay)
For bays with PDSCs, the busbar link cover shield is installed after all mounting and electrical connection procedures are completed. Repeat these steps for each adjacent bay. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 42 Slide Busbar Links Under Bays' Upright Channels. Torque to 180 in-lbs. List 1 and 111 shown. List 2 and 112 w/ List 30 or 31 similar. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 43: Connecting Power/Distribution Bay Rectifier Mounting Position Ac Input Connectors To Pdsc (Lists 102 And 112 Only)
PCU Mtg. Pos. #9 Row of PCU Mtg. Pos. AC Input Connectors PCU Mtg. Pos. #10 Row of PDSC PCU Connectors AC Input Connectors in PDSC Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 44: Installing Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly, P/N 554873 (If Furnished)
Assemble the busbar kit to the top of the bays as shown in Figure 23 through Figure 30. Refer to Figure 30 for an assembled view. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 45 Do the following first before assembly: 1. Remove 552402 (1) and 116638 (4) from Bay. 2. Mount 554880 to the 554877 with 116638 (3). Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 46 (2) 5/8” Hex Nut, P/N 228580900 Leave 1/4” Space Between Bottom of Nut and Top of Bay. (2) 5/8-11 x 7” Threaded Rod, P/N 334317000 Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 47 Belleville Washer Install between Hext Nut and Flat Washer. Mount 554876 to the 554875. Hardware: 214204100 (4) 214825000 (4) 228567100 (4) Assembled View Rear Top of Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 48 Flat Washer. (1) Horizontal Landing Negative Busbar, P/N 514434 Note: Apply Electrical Anti-Oxidation Compound to Busbar Mating Surfaces. Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 49 (2) 5/8-11 x 1-1/4" Threaded Rod, P/N 334315700 (2) Threaded Insulator, P/N 245857200 Hand-Tighten (2) 5/8-11 x 1-1/2" Threaded Rod, P/N 334315900 Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 50 Note: Concave Side of Belleville Washer Faces Busbar, Convex Side Faces Bolt Head. Belleville Washer install between Bolt Head Rear Top and Flat Washer. of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 51 Power/Distribution Bay External Top-Mount Horizontal Busbar Assembly (P/N 554873) Assembly Procedure Step 7 STEP 7 Final Torque Rear Top of Bay Torque these connections to 180 in-lbs (20 places). Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 52 Figure 30: Power/Distribution Bay External Top-Mount Horizontal Busbar Assembly (P/N 554873) Assembled Views Assembled View from Rear of Bay Assembled View from Front of Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 53: 528482 (If Furnished)
3/8-16 x 7/8" Bolt, P/N 227646700 (one per side) Torque to 143 in-lbs. Assembled Views P/N 528482 Shield Kit P/N 554873 Busbar Support Bar Assembly Shield Lip Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 54: Installing Power/Distribution Bay External Top-Mount Ground
IF YOU ARE ALSO INSTALLING "LOAD RETURN LUG EXTENSION BUSBAR ASSEMBLY" P/N 514543, DO NOT PERFORM STEP 3 (Installing Cover Mounting Standoffs) AND STEP 4 (Installing Covers) OF THIS PROCEDURE. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 55 (1) 5/8" Flat Washer, P/N 214201300 (1) 5/8" Lock Washer, P/N 215111800 (1) 5/8-11 x 1" Bolt, P/N 227655100 Torque to 715 in-lbs. Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 56 Belleville Washer install between (6) 3/8" Belleville Washer Bolt Head and Flat Washer. P/N 214825000 (6) 3/8-16 x 1-1/4" Bolt Torque to 180 in-lbs. P/N 227646800 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 57 Figure 34: Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 2B STEP 2B Install "Busbars". (Bolt Hole Identification) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 58 Previously Assembled Kit P/N 554873 Assembled Views No Spacer Busbars or Spacer Insulators. Busbars of Adjacent Assemblies 'Sandwich' and Bolted Together. Previously Assembled Kit P/N 554873 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 59 Bay DO NOT PERFORM THIS STEP if you are going to install "Load Return Lug Extension Busbar Assembly" P/N 514543 Use These Holes Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 60 (2) 10-32 x 3/4" Tap Screw, P/N 218706500 DO NOT PERFORM THIS STEP if you are going to install "Load Return Lug Extension Busbar Assembly" P/N 514543 Rear of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 61 Power/Distribution Bay External Top-Mount Ground (Load Return)Busbar Assembly (P/N 514688, 514689, 514690, and 514691) Assembled Views Assembled Views P/N 514688 Assembled Views P/N 514689 Assembled Views P/N 514690 Assembled Views P/N 514691 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 62 P/N 514688 or 514689 P/N 554873 Front View Busbar Assembly Assembled on Top of Bays (List 101 and 111 Bays) P/N 514690 or 514691 P/N 554873 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 63 Figure 44 and Figure 45 for assembled views. Note that these busbar kits require "External Top-Mount Horizontal Battery Input Busbar Assembly", P/N 554873. These busbar kits attach to the P/N 554873 busbar kit. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 64 (1) 5/8" Flat Washer, P/N 214201300 (1) 5/8" Lock Washer, P/N 215111800 (1) 5/8-11 x 1" Bolt, P/N 227655100 Torque to 715 in-lbs. Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 65 Belleville Washer install between (6) 3/8" Belleville Washer Bolt Head and Flat Washer. P/N 214825000 (6) 3/8-16 x 1-1/4" Bolt Torque to 180 in-lbs. P/N 227646800 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 66 For multiple bays, use "Spacer Busbars" and move out to 'bridge' between busbars of both Assemblies (see Assembled View). Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 67 For multiple bays, use "Spacer Busbars" and move out to 'bridge' between busbars of both Assemblies. Previously Assembled Kit P/N 554873 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 68 Bay DO NOT PERFORM THIS STEP if you are going to install "Load Return Lug Extension Busbar Assembly" P/N 514543 Use These Holes Assembled Views Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 69 (2) 1/4" Flat Washer, P/N 2 14110100 (2) 10-32 Lock Nut, P/N 104564 (2) 10-32 x 3/4" Tap Screw, P/N 218706500 Rear of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 70: Installing Power/Distribution Bay Load Return Lug Extension Busbar Assembly, P/N 514543 (If Furnished)
Ground (Load Return) Busbar Assembly" P/N 514688, 514689, 514690, or 514691. This busbar kit attaches to the P/N 514688, 514689, 514690, and 514691 busbar kits. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 71 Kit P/N 514688 or 514689 Previously Assembled Kit P/N 554873 Front Top Note: Concave Side of Belleville of Bay Washer Faces Busbar, Convex Side Faces Bolt Head. Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 72 (24*) 3/8-16 Nut, P/N 228567100 Torque to 300 in-lbs. Previously Assembled Kit P/N 514688 or 514689 Previously Assembled Kit P/N 554873 Front Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 73 The following parts are not used: (2) 1/4-20 x 1/2" Bolt (P/N 227640200), (2) 1/4" Lock Washer (P/N 215111100), (2) 1/4" Flat Washer (P/N 214110100) Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 74 Kit P/N 514690 or 514691 Front Top of Bay Previously Assembled Kit P/N 554873 Note: Concave Side of Belleville Washer Faces Busbar, Convex Side Faces Bolt Head. Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 75 (24*) 3/8-16 Nut, P/N 228567100 Torque to 300 in-lbs. Previously Assembled Kit P/N 514690 or 514691 Front Top Previously Assembled of Bay Kit P/N 554873 Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 76 The following parts are not used: (2) 1/4-20 x 1/2" Bolt (P/N 227640200), (2) 1/4" Lock Washer (P/N 215111100), (2) 1/4" Flat Washer (P/N 214110100) Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 77 P/N 514543 P/N 514690 or 514691 P/N 554873 Busbar Assembly Assembled on Top of Bays (List 102 and 112 Bays w/ List 130 or 131 PDSC) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 78 Figure 53: Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembled on Top of Bays Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 79: Installing Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly, P/N 554874 (If Furnished)
NOTE! Apply electrical anti-oxidation compound to mating surfaces of busbars before connecting together. Assemble the busbar kit to the top of the bays as shown in Figure 54 through Figure 61. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 80 (12) 3/8” Belleville Washer, P/N 214825000 (12) 3/8-16 Hex Nut, P/N 228567100 Hand-tighten only. Note: Concave side of Bellville washer faces busbar; convex side faces hex nut. Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 81 (2) 5/8” Hex Nut, P/N 228580900 Leave 1/2” space between bottom of nut and top of bay. (2) 5/8-11 x 7” Threaded Rod, P/N 334317000 Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 82 Note: Concave side of Belleville washer faces busbar; convex side faces hex nut. Mount 554876 to the 554875. Hardware: 214204100 (4) 214825000 (4) Assembled 228567100 (4) View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 83 (1) Vertical Landing Negative Busbar, P/N 548000 Note: Apply electrical anti-oxidation compound to busbar mating surfaces. Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 84 (2) 5/8-11 x 1-1/4” Threaded Rod, P/N 334315700 (2) Threaded Insulator, P/N 245857200 Hand-tighten only. (2) 5/8-11 x 1-1/2” Threaded Rod, P/N 334315900 Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 85 (2) 5/8” Lock Washer, P/N 215111800 (2) 58” Flat Washer, P/N 214201300 (1) Vertical Landing Positive Busbar, P/N 548003 Rear Top of Bay Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 86 Power/Distribution Bay External Top-Mount Vertical Busbar Assembly (P/N 554874) Assembly Procedure Step 7 STEP 7 Final Torque Rear Top of Bay Torque these connections to 180 in-lbs (20 places). Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 87 STEP 8 Install Shield (2) Standoff Insulator, P/N 117843 (1) Plastic Shield, P/N 548002 (4) 14-20 x 3/8” Pan Head Tap Screw, P/N 218708200 Assembled View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 88: Installing Distribution Only Bay External Top-Mount Ground (Load Return) Busbar Assembly; P/N 528775 (If Furnished)
NOTE! Apply electrical anti-oxidation compound to mating surfaces of busbars before connecting together. Assemble the busbar kit to the top of the bays as shown in Figure 62. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 89 Figure 62: Distribution Only Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 528775) Assembly Procedure Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 90: Installing Distribution Only Bay External Top-Mount Ground (Load Return) Extension Busbar Assembly; P/N 528780 (If Furnished)
NOTE! Apply electrical anti-oxidation compound to mating surfaces of busbars before connecting together. Assemble the busbar kit to the top of the bays as shown in Figure 63 and Figure 64. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 91 Figure 63: Distribution Only Bay External Top-Mount Ground (Load Return) Extension Busbar Assembly (P/N 528780) Assembly Procedure Step 1 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 92 Figure 64: Distribution Only Bay External Top-Mount Ground (Load Return) Extension Busbar Assembly (P/N 528780) Assembly Procedure Step 2 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 93: Installing Distribution Fuses And Circuit Breakers
Place a flat washer, lock washer, and 1/4-20 nut on each outer stud. Hand-tighten. Torque the inner 3/8-16 nuts to 180 in-lbs. Torque the outer 1/4-20 nuts to 84 in-lbs. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 94: Installing Tpl Fuses
Ensure an alarm fuse is installed in the GMT-type fuseholder located adjacent to the TPL fuseholder. The alarm fuse should be a Bussmann GMT 18/100 ampere alarm fuse. Vertiv P/N 248610301. Ensure a safety fuse cover is installed on the GMT alarm fuse. Vertiv P/N 248898700. -
Page 95: Installing An Optional Bullet Nose-Type 10-Position Gmt Fuse
Recording Fuse and Circuit Breaker Sizes Record all fuse and circuit breaker sizes installed on the cards provided on the distribution bus monitoring circuit card hinged panels. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 96 TPL Fuseholders 218 Circuit Breakers 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 4-Pole Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 97 REFER TO DISTRIBUTION DEVICES ILLUSTRATIONS Front View FOR PROPER LOAD LUG ADAPTER SELECTION NOTE THAT BULLET NOSE-TYPE DEVICE MOUNTING ASSEMBLIES DO NOT REQUIRE LOAD LUG ADAPTER PLATES Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 98 Figure 67: Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only Bays Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 99 Position #43 Position #30 to Distribution: to Distribution: Bus #4 Bus #3 Position #48 Position #25 Load Lug and/or Load Lug Adapter Kit Mounting Locations Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 100 4-Position Lug Adapter Kit P/N 534420 2-Position Lug Adapter Kit P/N 529132 NOTE THAT 1-POLE 218 CIRCUIT BREAKERS DO NOT REQUIRE LOAD LUG ADAPTER PLATES Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 101 P/N 529132 Note: Apply Electrical Anti-Oxidation Note: Concave Side of Belleville Washer Faces Busbar, Compound to all Busbar Convex Side Faces Bolt or Nut. Mating Surfaces. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 102 P/N 529131 Note: Apply Electrical Anti-Oxidation Note: Concave Side of Belleville Washer Faces Busbar, Compound to all Busbar Convex Side Faces Bolt or Nut. Mating Surfaces. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 103 P/N 214825000 Note: Apply Electrical Anti-Oxidation Note: Concave Side of Belleville Washer Faces Busbar, Compound to all Busbar Convex Side Faces Bolt or Nut. Mating Surfaces. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 104 7. Bay busbars are not part of the kit, shown for illustration only. 8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 105 7. Bay busbars are not part of the kit, shown for illustration only. 8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 106 7. Bay busbars are not part of the kit, shown for illustration only. 8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 107 7. Bay busbars are not part of the kit, shown for illustration only. 8. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 108 Alarm Fuse Fuse & GMT-X Longer side Bullet Nose Device Safety Fuse Cover to the Mounting Assembly, bottom. P/N 513747 Bullet Nose-Type Fuseholder, P/N 117201 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 109 Safety Fuse Cover Longer side to the Toggle Rocker bottom. Longer side Handle Handle Bullet Nose-Type to the Breaker Breaker Fuseholder, bottom. P/N 117201 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 110: Making Switch And Jumper Settings
Ensure SW1 is set per Table 1. Refer to Figure 74 and Figure 75 for location. Table 1: IB2 and EIB Interface Board Switch Settings DIP Switch SW1 Setting IB2 in Primary Bay EIB in Primary Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 111 Figure 73: IB2 and EIB Interface Board Location EIB Assembly IB2 Assembly Primary Power/Distribution Bay Primary Power Only Bay Similar Front door removed in illustration for clarity only. IB2 Assembly EIB Assembly Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 112 IB2 Circuit Card ( Top View) (Controller Interface Board) ON OFF Input Relay No. (+) Input Relay – No. ( Digital Input Terminal Blocks Relay Output Terminal Blocks Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 113 Voltage Inputs Inputs Relays Sh2 Sh3 V4 V6 RLY5 RLY2 RLY4 V3 V5 V7 V8 RLY1 RLY3 Sh1 Sh2 Sh3 Voltage Inputs Relays Terminal Blocks Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 114: Switch Settings On Sm-Due
Configured by Hardware or Software Function Descriptions (Use Switch 5 of SW1) Shunt parameter is set through software. (Default Setting) Shunt parameter is set through DIP switch. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 115: Jumper Settings On Sm-Due
0 VDC to 10 VDC Load Shunt Current 10 mV DC to 50 mV DC General-Purpose Transducer 0 mA to 20 mA Temperature Sensor 1 uA/K Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 116 2 4 6 2 4 6 2 4 6 Green LED Input Block 1 Input Block 2 Input Block 3 Input Block 4 Input Block 5 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 117: Jumper Setting On Distribution Bus Monitoring Circuit Cards
B. Those that have the jumper remaining (installed) are designated as A. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 118 Distribution Only Bay Front Door Removed in Illustration for Clarity Distribution Bus Monitoring Circuit Card Distribution Bus Monitoring Circuit Card Distribution Bus Monitoring Circuit Card (P/N 524982) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 119: Making Electrical Connections
Connect a furnished interconnect cable (this is a yellow cable) between each bay as follows. Connect one end of the cable to the CAN port connector in the primary power/distribution bay or primary power only bay. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 120 If no other connections are required within the bays, close all bays' front doors. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 121 Secondary Power Only Bay Secondary Power/Distribution Bay Similar Primary Power/Distribution Bay Distribution Only Bay Primary Power Only Bay Similar See Detail A See Detail B See Detail C Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 122 Figure 78: Bay-Bay Interconnections Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 123: Distribution Only Bay Bat Rtn Connection To System Monitoring
Distribution Only Bays (List 117, 118, 122) Rear View Front View Front Door Removed in Illustration for Clarity Conne ct BAT RTN to this Terminal Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 124: External Alarm, Reference, And Control Connections
Front Door Mounted Interface Asembly USB-B* HDMI* Micro-USB DC Power HDMI* Micro-USB Cable Connector Location Ethernet* (to NCU) USB* * Factory Connection Front Door Mounted Interface Asembly Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 125: Connector Locations On Primary Power/Distribution Bay And Primary
(to supplemental bay) RS-485 Port 1 / Port 2 USB Port TB1-1 RS485_1A South Bound Port TB1-2 RS485_1B TB1-3 C_GND TB1-4 RS485_2A North Bound Port TB1-5 RS485_2B Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 126: Connector Locations On Secondary Power/Distribution Bay And Secondary Power Only Bay Control Shelf
Secondary Power Only Bay Secondary Power/ Distribution Bay Similar Front door removed in illustration for clarity only. Secondary Bay Control Shelf Front SM-DUE CAN Port CAN Port Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 127: Local Area Network (Lan) Ethernet Port Connection (Ib4 Board)
Port Pin Number Name Definition Write Signal + Write Signal - Read Signal + no connection no connection Read Signal - no connection no connection Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 128 Primary Power/Distribution Bay Primary Power Only Bay Similar Front door removed in illustration for clarity only. Rear View Control Shelf Ethernet Port (IB4 Board) (Local Area Network) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 129: Ib2 (Controller Interface Board) Connections (If Required)
EIB board. Any combination of the four (4) temperature probes can be programmed to monitor ambient temperature and/or battery temperature. A temperature probe set to monitor battery Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 130 A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 131 Figure 84: IB2 (Controller Interface Board) (cont’d on next page) Control Shelf Controller Interface Board Controller Control Shelf Interface Board Controller Interface Board Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 132 (C-drawing) supplied with your system for your system’s specific configuration. J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 133 NOTE! The digital inputs may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 134 C and NO terminals, and opening the contacts between the C and NC terminals. NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 135: Eib (Controller Extended Interface Board) Connections (If Required)
The alarm is issued when the difference between any block voltage and a reference voltage is greater than the value of the block voltage difference setting. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 136 Temperature Probes Temperature probes can be connected to the EIB board. Refer to “Temperature Probes” on page 129. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 137 EIB (Controller Extended Interface Board) (cont’d on next page) Control Shelf Controller Extended Interface Board Control Shelf Controller Extended Interface Board Controller Extended Interface Board Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 138 SH1+ SH1- J5-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. EIB Assembly Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 139 J5-6 Table 8: Voltage Inputs – EIB Default Voltage Input Pin No. Function J6-1 J6-2 J6-3 Battery J6-4 Block J6-5 Monitoring J6-6 J7-1 J7-3 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 140 C and NC terminals. NOTE! The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 141 -48V String 1 String 2 DCV1 DCV2 DCV3 DCV4 DCV5 DCV6 DCV7 DCV8 (J6-1) (J6-2) (J6-3) (J6-4) (J6-5) (J6-6) (J7-1) (J7-3) EIB Board Voltage Inputs Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 142: Customer Connections To Sm-Due (If Required)
SM-DUE location. Refer to Figure 87 for SM-DUE connector locations. See also “Switch Settings on SM-DUE” on page 114 and “Jumper Settings on SM-DUE” on page 115. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 143 V_BUS+ V_AI- V_BUS- V_AI+ LOAD_FA LOAD_FA V_AI+ V_BUS- V_AI- V_BUS+ V_BUS+ V_AI- V_BUS- V_AI+ LOAD_FA LOAD_FA V_AI+ V_BUS- V_AI- V_BUS+ +5 VDC Power CAN RS-485 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 144 Connect the positive (+) input power lead from a Hall device to pin 1 of J43. Connect the negative (-) (ground) input power lead from a Hall device to pin 2 of J43. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 145 Only the SM DUE designated as SMDUE1 and SMDUE2 via the addressing switches can have temperature probes connected to them. Table 13: Input Block and Connector Mapping Input Block Connector Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 146 Input Power Voltage Source Note: Make this connection when measured voltage is not same source as input power voltage. (+) (-) Load Bus Voltage Source Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 147 J10, J11 Input Power Voltage Source Note: Make this connection when measured voltage is not same source as input power voltage. LOAD SHUNT BUS+ BUS- Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 148 AI Input Set to Temp Probe J2, J3, J4, J5 J6, J7, J8, J9 J10, J11 Input Power Voltage Source Red Wire Blue Wire TEMP PROBE Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 149 SM-DUE connector J47 is factory connected to the CAN port connectors located on the secondary bay’s control shelf. Refer to “Bay-to-Bay Interconnections” on page 119. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 150: Surge Suppression Alarms (If Option Installed)
Connect the ORANGE wire (Suppression Assembly B - NC) to IB2-1 DI7(+). Note that a Surge Suppression Alarm is active when there is NO AC power, and resets when AC power is supplied. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 151: Bay Frame Grounding Connections
1/4" bolt clearance holes Top View on 5/8" centers Power/Distribution Bay Shown, Power Only Bay Similar Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 152 Top View Distribution Only Bay Recm. Torque 1/4” Hardware using Belleville Lock Washer 60 in-lbs. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 153: Load Connections
These busbars are provided with clearance holes for installation of customer provided two hole lugs. Customer must supply lug mounting bolts and hardware. Refer to Figure 95. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 154 Front View and lock washer, 0.625" 300 in-lbs. 1/4-20 Studs Load Lug and/or Load Lug Adapter Plate and Hardware Mounting Location Dimensions Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 155 Busbar Assemblies Recm. Torque 3/8" Hardware using Belleville Lock Washer, 180 in-lbs. 3/8" Hardware using flat washer and lock washer, 300 in-lbs. Top Front of Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 156 Mounting Locations Internal Ground Busbar Internal Ground Busbar Assembly P/N 554862 Assembly P/N 555214 Internal Ground Busbar Assembly P/N 554862 Internal Ground Busbar Assembly P/N 555214 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 157 The kit also contains 3/8" mounting hardware. Load Return Side Load return leads are terminated outside the bay to customer provided return busbars. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 158 300 in-lbs 2-Position 3-Position 4-Position Lug Adapter Kit Lug Adapter Kit Lug Adapter Kit P/N 529132 P/N 529131 P/N 534420 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 159 Bolt length: 3/4". Recm. Torque 1/4" Hardware using Belleville Lock Washer, 60 in-lbs 1/4" Hardware using flat washer and lock washer, 84 in-lbs Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 160 The terminal block accepts a wire size in the range of 24 to 14 AWG. Recommended torque is 5.0 in-lbs. 30A MAXIMUM CAPACITY PER BLOCK. SEE SAG582140000 FOR ADDITIONAL RESTRICTIONS Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 161 GMT Module P/N 509128 GMT Module P/N 509128 Load Return Connections -48V Load Connections Wire Size 24 to 14 AWG. Torque 5.0 in-lbs. F1 thru F10 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 162: Ac Input And Ac Input Ground Connections
Conduit adapter plates are also furnished. These adapter plates accept 3/4" or 1" inch conduit fittings. Conduit fittings should be installed, and AC input and AC input grounding conductors should be routed into the cabinet through these openings. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 163 AC input ground leads to these studs using customer supplied one-hole lugs. When lugs are secured using 1/4-20 hardware, recommended torque is 84 in-lbs when a standard flat washer and lock washer are used. Replace the terminal access panel. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 164 Illustration 1/4" hardware, 84 in-lbs. PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #9 PCU #10 Front View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 165 PDSC, slide the cover panel down and secure by tightening the screws. Use the supplied grounding washers at the top left and bottom right locations. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 166 PDSC, slide the cover panel down and secure by tightening the screws. Use the supplied grounding washers at the top left and bottom right locations. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 167 AC Input Service Cabinet Ensure that each bay is wired into the PDSC as detailed in "Chapter 2. Placing the Bays and Installing Internal/External Busbars". Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 168 AC Input Service Cabinet Ensure that each bay is wired into the PDSC as detailed in "Chapter 2. Placing the Bays and Installing Internal/External Busbars". Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 169 When lugs are secured using 3/8 inch hardware; recommended torque is 180 in-lbs when a Belleville lock washer is used, and 300 in-lbs when a standard flat washer and lock washer are used. Close the bay’s front door. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 170 1" Centers) Rectifier #1 Rectifier #2 Rectifier #3 Rectifier #4 Rectifier #5 Rectifier #6 Rectifier #7 Rectifier #8 Rectifier #9 Rectifier #10 Front View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 171 When lugs are secured using 3/8 inch hardware; recommended torque is 180 in-lbs when a Belleville lock washer is used, and 300 in-lbs when a standard flat washer and lock washer are used. Close the bay’s front door. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 172 Illustration for Clarity Only Rectifier #1 Rectifier #2 Rectifier #3 Rectifier #4 Rectifier #5 Rectifier #6 Rectifier #7 Rectifier #8 Rectifier #9 Rectifier #10 Front View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 173 AC input ground leads to these studs using customer supplied one-hole lugs. When lugs are secured using 1/4 inch hardware, recommended torque is 84 in-lbs when a standard flat washer and lock washer are used. Close the bay’s front door. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 174 Illustration for Clarity Only Rectifier #1 Rectifier #2 Rectifier #3 Rectifier #4 Rectifier #5 Rectifier #6 Rectifier #7 Rectifier #8 Rectifier #9 Rectifier #10 Front View Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 175: Battery Connections
The System's Positive Battery Busbar must be grounded. Refer to the National Electrical Code, applicable local codes, and your specific site requirements for grounding specifications. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 176 NEGATIVE BATTERY (SUPPLY -48V) Recm. Torque 3/8" Hardware using Belleville Lock Washer 180 in-lbs, using flat washer and lock washer 300 in-lbs. Rear of Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 177 NEGATIVE BATTERY (SUPPLY –48V) Top Rear of Bay Recm. Torque 3/8” Hardware: Using Bellevile Washer 180 in-lbs. Using Flat Washer & Lock Washer 300 in-lbs Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 178 Battery Connection to Rear of Power Only Bay 2.000" POSITIVE BATTERY 1.000" (GROUND RETURN) 1.000" NEGATIVE BATTERY 3/8-16 Stud (SUPPLY -48V) (40) Rear View Power Only Bays Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 179 Battery Connection to Rear of Distribution Only Bay 3/8" Clearance Hole (22) 2.031" DC Input (Supply -48V) 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" Rear View Distribution Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 180: Re-Install Shields And Cover Panels
Use the supplied grounding washers at the top left and bottom right locations. For bays with PDSCs, install the bay-to-bay busbar link cover shield. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 181: Installing The Rectifiers
Install the rectifier into the bay by sliding it evenly into its mounting position. Secure the rectifier to the bay by tightening the captive fasteners on the rectifier. Perform steps 1) and 2) for each rectifier to be installed. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 182: Initially Starting, Configuring, And Checking System Operation
The NCU controller is located inside the primary power/distribution bay or primary power only bay. Refer to the NCU instructions (UM1M830BNA) for operational details. Refer to Figure 110 for locations of the NCU local indicators and navigation keys. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 183 Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Refer to the following procedures to verify and set the NCU controller as required for your application. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
- Page 184 Figure 111: NCU Local Display Main Menu NOTE! “Sys Cap Used” is based on the number of installed rectifiers. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 185: Verifying And Setting The Ncu Controller As Required For Your
Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Verify and set the NCU controller as required for your application. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 186: Using The Ncu Start Wizard From The Ncu Local Display And Keypad
Press the DOWN key. A screen displays the NCU file system and MAC address. Press ESC to return to the Main Menu. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 187: Checking Basic System Settings
Table 15 shows the menu navigation for some basic settings. Refer to the separate NCU manual (UM1M830BNA) supplied with your power system for complete Local Display menus. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 188 Local Keypad: Main Menu / Settings Icon / Other Settings / Under Voltage 2 Under Voltage Alarm 2 Web Interface: Settings Menu / System Tab / Under Voltage 2 Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 189: Changing Battery Capacity Rating In The Ncu
AC Feed (repeat for every rectifier). then Go to Settings Menu / Rectifiers Tab / “Confirm Rect ID/Feed”. Procedure (NCU Local Display and Keypad) Not available. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 190: Ncu Alarm Relay Check
Verify system is operating and no alarms are present. Verify the NCU displays the Main Menu. If not, press ESC repeatedly to return to the Main Menu. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 191: Checking System Over Voltage Alarm 1 And Over Voltage Alarm 2
Verify system is operating and no alarms are present. Verify the NCU displays the Main Menu. If not, press ESC repeatedly to return to the Main Menu. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 192 Press ENT; then use the UP or DOWN keys to adjust the “Over Voltage 1” setting to the value recorded in step 5. Press ENT. Requirement: NCU “Critical/Major” alarm indicator goes from red to off. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 193: Checking System Under Voltage Alarm 1 And Under Voltage Alarm 2
“Power System Under Voltage 1 Critical” is displayed. Requirement: External alarms activate (if configured). Refer to the NCU configuration drawing (C-drawing) furnished with your system. Navigate to “Under Voltage 2”. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 194: Checking Circuit Breaker/Fuse Alarm
Requirement: NCU “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “No Alarm”. Requirement: External alarms reset (if configured). Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 195 Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “No Alarm”. Requirement: External alarms reset (if configured). Perform steps 7) and 8) for each remaining distribution fuse module located in the system. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A...
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Page 196: Checking System Status
AC/Identify (Green) Protection Alarm Rectifiers (480V input rectifier only) (Yellow) Fail Alarm (Red) Bay Alarm indicator Bays On (Green) (located on outside of door at top) Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... -
Page 197: Final Steps
Verify all rectifiers and the controller are fully seated and secured. Verify there are no external alarms and the local indicators are as shown in Table 16. Vertiv | NetSure™ 8200 Series -48 VDC Power System Installation Manual (IM582140000) | Rev. A... - Page 198 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA IM582140000 (RA 12/19)
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