Vertiv NetSure 8200 Series User Manual
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Vertiv NetSure 8200 Series User Manual

-48 vdc power system
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NetSure™ 8200 Series
-48 VDC Power System
User Manual (UM582140000), Revision A
Specification Number: 582140000
Model Number: 8200
, 8200
, 8200
-
NLDB
NLEB
NL
B

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Summary of Contents for Vertiv NetSure 8200 Series

  • Page 1 NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000), Revision A Specification Number: 582140000 Model Number: 8200 , 8200 , 8200 NLDB NLEB...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.

  • Page 3: Table Of Contents

    Adding a Rectifier ............................... 32 System Troubleshooting and Repair..............34 Important Safety Instructions ........................ 34 Contact Information ............................34 Controller ..................................34 SM-DUE ..................................34 Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 4 Replacement Procedures ........................... 38 Important Safety Instructions ........................38 Rectifier Replacement ............................38 Replacing the NCU Controller ........................40 Circuit Card Replacement Procedures ....................40 Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 5: Admonishments Used In This Document

    SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 6: Important Safety Instructions

    DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 7: Battery

    • Do not open or mutilate batteries. • ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 8: Personal Protective Equipment (Ppe)

    NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 9: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 10 This page is intentionally blank. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 11: Customer Documentation Package

    • Power System Installation Instructions: Section 5876 • Power System User Instructions: Section 5877 • Power System Installation Guide: Section 5957 (condensed version of Section 5876 Installation Instructions) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 12: System Description

    Rectifiers The system contains rectifiers; which provide load power, battery float current, and battery recharge current during normal operating conditions. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 13 Vortex® Power Systems (VPS). NLDB NLEB The NetSure™ 8200 and 8200 is capable of interfacing with legacy power systems. NLDB NLEB Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 14: System Overview Illustrations

    (behind hinged panel) panel) System Monitoring and Control See Detail C or Detail D Power Rectifiers (See Detail B) Front Door Removed in Illustration for Clarity Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 15 Red = Bay Failure System Monitoring and Control See Detail C or Detail D Power Rectifiers (See Detail B) Front Door Removed in Illustration for Clarity Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 16 (behind hinged panel) (behind hinged panel) * Spare Fuseholders are located behind hinged panel Front Door Removed in Illustration for Clarity Front View Distribution Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 17 Bus #3 Monitoring Bus #4 Monitoring Circuit Card * Spare Fuseholders (See Detail A)* are located behind hinged panel (behind hinged panel) Front View Distribution Bay Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 18 Detail B - 208V and 480V Rectifier Output Current Bargraph Operate / Standby Switch AC / Identify Indicator Operate Protection Alarm Indicator Standby Fail Alarm Indicator Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 19 USB Port TB1-1 RS485_1A South Bound Port TB1-2 RS485_1B TB1-3 C_GND TB1-4 RS485_2A North Bound Port TB1-5 RS485_2B EIB Assembly IB2 Assembly IB2 Assembly EIB Assembly Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 20 Figure 9: Detail E - Distribution Only Bays Monitoring and Control Section (List 116) CAN Interface Circuit Card (See Detail G) FA Indicator Power Indicator Fuses Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 21 Figure 10: Detail F - Distribution Only Bays Monitoring and Control Section (List 117, 118, 122) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 22 Detail G - CAN Interface Circuit Card (Distribution Only Bays) NCU Network Connector NCU Network Connector (incoming) (outgoing) RJ-45 RJ-45 Jack Jack CAN Interface Circuit Card (DISTRIBUTION ONLY BAYS) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 23: System Operating Procedures

    Fifth Bay, Plug-In Mounted in take more than one mounting position, # within Bay Only Bays) Position Twenty-Six designation number is the left most Load 5-26 mounting position. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 24: Inventory Screen

    When you click on the DC icon in the homepage, the DC view screen appears. A tab is provided in the DC view screen (SMDUP) to allow viewing the load value of each distribution point in the system. See Figure 13. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 25 Figure 13: NCU DC View Screen Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 26: Advanced Settings Screen

    In this system’s special NCU configuration, the Alarms tab in the “Advanced Settings Screen” groups the bay’s alarms and lists the naming of each bay alarm in the configuration. See Figure 15. Figure 15: Advanced Settings Screen, Alarms Tab Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 27: Front Panel Touch Screen

    Touch anywhere on the front panel touch screen to take the screen out of sleep mode. You must then log back into the NCU as described above. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 28: Ncu Battery Charge Current Limit Feature

    See Figure 1, Figure 3, and Figure 4 for location. See Table 3 for indicator function. Table 3: Distribution Bus LED Indicator Indicator Description Green (steady) Distribution Bus is 'OK' Red (steady) 'Distribution Bus Failure' Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 29 SM-DUE Indicators Indicator Normal State Fault State Description Flashing Unit is operating normally. Operation (Green) Unit is non-operational. Figure 17: SM-DUE Indicator Locations Green LED Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 30 Shows the rectifier's output current. Bargraph Each LED segment represents 20 A. If the rectifier is in current limit (output current > 200 A), the tenth LED blinks. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 31: External Alarms

    Remove the emergency shutdown and fire alarm disconnect signal, and on each rectifier place the rectifier Operate / Standby switch to the "Standby" position and then back to the I "Operate" position. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 32: System Maintenance

    Install the rectifier into the bay by sliding it evenly into its mounting position. Secure the rectifier to the bay by tightening the captive fasteners on the rectifier. Place the Operate / Standby switch on the rectifier installed to the I "Operate" position. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 33 See “Configuring the NCU Identification of Rectifiers after Adding a Rectifier” on page 36. Ensure that there are no local or remote alarms activated on the system. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...

  • Page 34: System Troubleshooting And Repair

    NCU. Check the CAN connection. CAN Communication Failure Issue: Communication through the CAN port fails. Possible Solution: Check if the CAN port is correctly connected. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 35 Refer to the NCU controller instructions (UM1M830BNA) for a procedure. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 36 Home Page/Settings/System, then scroll down to the bottom to the DSM Inventory Update Signal, then click on SET. The alarm will clear. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 37 Alarm Indicator Rectifier over-voltage. and replace the rectifier if the (Red) On over-voltage condition still persists. Alarm Indicator Fan not operating. Replace the rectifier. (Red) Flashing Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 38 Slide the replacement rectifier evenly into its mounting position. It should not be necessary to depress the safety latch release. Secure the rectifier to the bay by tightening the captive fasteners located on the rectifier. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 39 OR REMOVE PCU. ATTENTION: CAUTION: SPRING LATCH ON LEFT WEIGHT 40 LBS (18.1kG) SIDE OF PCU MUST BE DEPRESSED TO REMOVE THE PCU FROM THE BAY. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 40 Isolate the wire end with electrical tape. Repeat for each wire to be removed. Unplug all connectors plugged into the circuit card. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 41 Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 42 (C-drawing) supplied with your system for your system’s specific configuration. J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 43 SH1+ SH1- J5-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. EIB Assembly Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 44 Advance Settings Menu / SW Maintenance Tab / Reboot Controller button. Close the bay’s front door and secure. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 45 System Monitoring and Control Shelf 10M Ethernet USB-B Port Port (RJ-45) (Factory connected LAN Connection to NCU Controller IB4 Board backplane.) USB-A Port (not used) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 46 Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 47 Figure 22: Power/Distribution Bay Distribution Bus Monitoring Circuit Card Replacement Power/Distribution Bays Distribution Bus Monitoring Circuit Card Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 48 Figure 23: Distribution Only Bay Distribution Bus Monitoring Circuit Card Replacement Distribution Bays Front Door Removed in Illustration for Clarity Distribution Bus Monitoring Circuit Card Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 49 Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 50 V_BUS+ V_AI- V_BUS- V_AI+ LOAD_FA LOAD_FA V_AI+ V_BUS- V_AI- V_BUS+ V_BUS+ V_AI- V_BUS- V_AI+ LOAD_FA LOAD_FA V_AI+ V_BUS- V_AI- V_BUS+ +5 VDC Power CAN RS-485 Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 51 Secondary Power/Distribution Bay and Secondary Power Only Bay Monitoring and Control Section Fuse Locations Power to Distr. DSM (3A) Secondary Bay Monitor and Control Shelf (Front) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 52 F1 (3A) CAN Interface F2 (3A) Distribution Bus Monitoring Circuit Card (Bus #1 and #2) F3 (3A) Distribution Bus Monitoring Circuit Card (Bus #3 and #4) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 53 F1 (3A) CAN Interface F2 (3A) Distribution Bus Monitoring Circuit Card (Bus #1 and #2) F3 (3A) Distribution Bus Monitoring Circuit Card (Bus #3 and #4) Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 54 The rectifier fans are not field-replaceable. If a fan fails, replace the rectifier as described in this section. CAUTION! In a system with NO redundant rectifier, battery must have sufficient reserve to power the load(s) while the rectifier is removed. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 55 This page is intentionally blank. Vertiv | NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000) | Rev. A...
  • Page 56 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA UM582140000 (RA 12/19)

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