Vertiv NetSure 801NLDB System Application Manual
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Vertiv NetSure 801NLDB System Application Manual

48 vdc power system
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™
™
Vertiv
NetSure
-48 VDC Power System
System Application Guide

SYSTEM OVERVIEW

Description:
-48V DC @ up to 16,800 amperes Power System.
This power system is designed to power a load while charging a positive grounded battery. This
power system is capable of operating in a batteryless installation or off battery for maintenance
purposes. This power system is designed for operation with the positive output grounded.
The Vertiv™ NetSure™ 801
801
rectifiers, intelligent control, metering, monitoring, and distribution. This power system consists of the
following components.
•
•
•
Spec. No: 582140001
Model No: 801
, 801
, 801
-
NLDB
NLEB
NL
B
(208V Input Power Bay), 801
NLDB
-
(Distribution Bay) DC Power System is a complete integrated power system containing
NL
B
Power Bays
The system consists of one (1) Primary Power Bay and up to six (6) Secondary Power Bays.
Each Power Bay can be equipped with up to twenty-four (24) Rectifier Modules.
Each Power Bay contains a Monitor and Control
Panel. In the Primary Power Bay, this panel
houses the Meter-Control-Alarm (MCA)
assembly. This panel in the Primary Power Bay
also houses the optional LMS Main CPU circuit
card of the integrated LMS Monitoring System. In
a Secondary Power Bay, this panel can be
equipped with an optional LMS Expansion CPU
circuit card. (The optional LMS Monitoring
System provides a higher level of monitoring and
controlling capabilities to the power system.)
The Monitor and Control Panel in both Primary
and Secondary Power Bays contain a seven-slot
card cage to house MCA alarm relay circuit cards,
MCA input/output (I/O) circuit cards, and
optional LMS I/O circuit cards. (If a Secondary
Power Bay is to be equipped with optional LMS
I/O circuit cards, it must also be equipped with
the LMS Expansion CPU circuit card.)
Distribution Bays
The system consists of one (1) to eight (8)
Distribution Bays.
Each Distribution Bay provides four (4)
distribution buses.
Each distribution bus accepts a choice of
218-type circuit breakers and TPL-type fuses.
A Distribution Bay may also be equipped with an
optional distribution panel which accepts a choice
of TPS/TLS-type fuseholders or Bullet Nose-type
circuit breakers.
Rectifier Modules
The Rectifier Modules provide load power,
battery float current, and battery recharge
current during normal operating conditions.
Proprietary and Confidential © 2022 Vertiv Group Corp.
NLEB
Page 1
(380V/480V Input Power Bay), and
Power Bay
SAG582140001
Revision T, September 28, 2022

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  • Page 1: System Overview

    The Rectifier Modules provide load power, battery float current, and battery recharge current during normal operating conditions. Power Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 1...
  • Page 2 TL1 port, and an Ethernet port (for Telnet access, optional Web access, optional SNMP access, optional TL1 Distribution Bay access, and Email alarm reporting). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 2...
  • Page 3 NLEB Refer to the wiring diagrams in the Installation Instructions (Section 6016). Refer also to Lists 64, 65, 66, and 67. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 4 Power Bays per System: Maximum Number of Distribution Bays per System: Control: Microprocessor Color: Gray Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 4 Revision T, September 28, 2022 NLDB...
  • Page 5 0°C to +40°C (+32°F to +104°F) Configurations: Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Vertiv has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S.

  • Page 6: Table Of Contents

    Optional Battery Charge Temperature Compensation Probe for Digital Compensation ................. 62 Replacement/Additional MCA Network Cable ..............................63 Replacement/Additional LMS Network Cable ..............................63 Replacement Modules and Circuit Cards ................................64 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 7 Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) ......................................109 RELATED DOCUMENTATION ....................................... 110 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 8: Main Components Illustrations

    21: Rectifier Module (208VAC Input) List 22: Rectifier Module (380/480VAC Input) Front View Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 8 Revision T, September 28, 2022 NLDB...

  • Page 9: 582140001 Distribution Bays

    Section for distribution options) distribution options) Front door removed in illustration for clarity. Front View Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 9 Revision T, September 28, 2022...

  • Page 10: 582140001 Power Bays Monitor And Control Diagram

    LMS options. 582140001 Distribution Bays Monitor and Control Diagram P/O Lists 16: ROUTER Circuit Card Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 10 Revision T, September 28, 2022...

  • Page 11: List Descriptions

    ACCESSORY DESCRIPTIONS section. 9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...

  • Page 12: List 05: Primary Power Bay (12 Or 24 Ac Input Feeds)

    Only one (1) Primary Bay per power system required. 480V only. Ordering Notes Specify List A (480VAC Input). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 12 Revision T, September 28, 2022...

  • Page 13: List 12: Secondary Power Bay (2 Ac Input Feeds)

    Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...

  • Page 14: List 13: Secondary Power Bay (12 Or 24 Ac Input Feeds)

    MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Restrictions 480V only. Ordering Notes Specify List A (480VAC Input). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 14 Revision T, September 28, 2022 NLDB...

  • Page 15: List 16: Distribution Bay

    Ordering Notes Order List 21 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 16: List 22: Rectifier Module, 380/480V Input

    Features ♦ Provides the following... LMS Dual MCA Interface Software Option LMS Gateway Software Option Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 16 Revision T, September 28, 2022...

  • Page 17: List 65: Interface Kit To A Spec. No. 582121901 Power System Equipped With An Lms1000

    Features ♦ Provides the following... LMS Gateway Software Option P/N 548009 50’ LMS Gateway Port Cable Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 17 Revision T, September 28, 2022...

  • Page 18: List 70: Additional Mca Six (6) Output Form-C Relay Circuit Card

    Order optional MCA I/O circuit cards as required. 2) Use of the “Alternate Current Limit” feature requires that an MCA I/O circuit card be installed. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...

  • Page 19: List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel

    2) Also order distribution fuses, circuit breakers, and/or Bullet Nose-Type 10-Position GMT Fuse Modules as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 20: Accessory Descriptions

    Order Seismic Isolation Anchor Kit, P/N 545388, as required. Main Battery Termination Bars (MBTB’s) Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Vertiv has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S.
  • Page 21 ™ ™ Vertiv NetSure -48 VDC Power System System Application Guide Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 21 Revision T, September 28, 2022 NLDB NLEB...
  • Page 22 Position #30 to Distribution: to Distribution: Bus #4 Bus #3 Position #48 Position #25 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 22 Revision T, September 28, 2022 NLDB...
  • Page 23 5. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. 6. Maximum lug width (without using an adapter plate) is 1.250 inches. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 24: Distribution Devices

    For 1-pole circuit breakers, also order circuit breaker hardware kit P/N 558709. This hardware is used to mount the circuit breaker. 2) See Table 10 for recommended load distribution wire sizes and lugs. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 25 Provides an alarm during an electrical trip condition only. Provides an alarm during an electrical or manual trip condition. Table 1 218 Circuit Breaker Assemblies Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 26 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 27 5. Can only be installed in positions starting with busbar tops even with each other (not staggered). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 28: Tpl Fuses And Fuseholder Assemblies

    P/N 248898700 safety fuse cover (GMT-X). See Table 10 for recommended load distribution wire sizes and lugs. Table 2 TPL Fuses and Fuseholder Assemblies Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 29 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 30 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 31: Bullet Nose-Type Circuit Breakers And Bullet Nose-Type Fuseholders E/W Tls/Tps Fuses

    2) Order fuses per Table 5. For each fuse ordered, also order one (1) P/N 117201 bullet nose type fuseholder. 3) See Table 9 for recommended load distribution wire sizes and lugs. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 32 Provides an alarm during an electrical trip condition only. Provides an alarm during an electrical or manual trip condition. Table 3 Toggle Handle Bullet Nose-Type Circuit Breakers Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 33 Provides an alarm during an electrical trip condition only. Provides an alarm during an electrical or manual trip condition. Table 4 Rocker Handle Bullet Nose-Type Circuit Breakers Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 34 (1) P/N 248898700 safety fuse cover (GMT-X). See Table 9 for recommended load distribution wire sizes and lugs. Table 5 Bullet Nose-Type Fuseholders (TLS/TPS Fuses) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 34...
  • Page 35 Bullet Nose Fuseholder TPS/TLS Replacement Fuse P/N 248610301 Safety Fuse Cover Replacement P/N 248898700 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 35 Revision T, September 28, 2022 NLDB NLEB...

  • Page 36: Optional Bullet Nose-Type 10-Position Gmt Fuse Module For List C

    102774 Fuse Cover Replacement 248872600 Dummy Fuse Table 6 Bussmann GMT-Type Fuses Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 36 Revision T, September 28, 2022 NLDB NLEB...

  • Page 37: Replacement Alarm, Reference, And Control Fuses

    Safety Fuse Cover Bussmann GMT-X 248898700 Table 7 Replaceable Alarm, Reference, and Control Fuses Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 37 Revision T, September 28, 2022...

  • Page 38: Input And Alarm Fuse On Optional Bullet Nose-Type 10-Position Gmt Fuse Module, P/N 509128

    (Bussmann GMT-Y) Table 8 Replacement Input Fuse and Associated Alarm Fuse on Bullet Nose-Type 10-Position GMT Fuse Module P/N 509128 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 38...

  • Page 39: Wiring Components

    (Load Side). (Load return leads are terminated outside the bay to customer provided return busbars.) 2) Lugs should be crimped per lug manufacturer’s specifications. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 40 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Lugs should be crimped per lug manufacturer’s specifications. Table 9 Recommended Load Distribution Wire Size and Lug Selection for TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 41 Table 10 (cont'd on next page) Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 42 Table 10 (cont'd from previous page) Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 43: Power Bay Dc Output Cable Sizes And Lugs Selection

    Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer’s specifications. Table 11 Recommended Power Bay DC Output Cable Size and Lug Selection Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 44 Positive Busbar (+) (Ground Return Bus) Rear Cover Panel Removed in Illustration Rear View Power Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 44 Revision T, September 28, 2022...

  • Page 45: Distribution Bay Dc Input Cable Sizes And Lugs Selection

    Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer’s specifications. Table 12 Recommended Distribution Bay DC Input Cable Size and Lug Selection Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 46 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" Rear View Distribution Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 46 Revision T, September 28, 2022 NLDB NLEB...

  • Page 47: Power Bay Frame Grounding Wire Sizes And Lugs Selection

    Top View Power Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 47 Revision T, September 28, 2022...

  • Page 48: Distribution Bay Frame Grounding Wire Sizes And Lugs Selection

    Top View Distribution Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 48 Revision T, September 28, 2022...

  • Page 49: Ac Input (12 Or 24 Ac Input Feeds) Wire And Conduit Sizes, Branch Circuit Protection, And Lugs Selection Lists 5 And 13

    Refer to Tables 13 (24 Feeds) and 14 (12 Feeds) for recommended AC input wire and conduit sizes, branch circuit protection, and equipment grounding lugs. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 50 Single-hole lug, 1/4" bolt clearance hole. Table 13 Recommended AC Input Wire and Conduit Size, and Lug Selection (24 AC Input Feeds, 1 per Rectifier Module) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 51 Table 14 Recommended AC Input Wire and Conduit Size, and Lug Selection (12 AC Input Feeds, 1 per 2 Rectifier Modules) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 52: Ac Input (6 Ac Input Feeds) Wire And Conduit Sizes, Branch Circuit Protection, And Lugs Selection Lists 6 And 14

    Ordering Notes Refer to Table 15 for recommended AC input wire and conduit sizes, branch circuit protection, and equipment grounding lugs. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 53 Table 15 Recommended AC Input Wire and Conduit Size, and Lug Selection (6 AC Input Feeds, 1 per 4 Rectifier Modules) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 54 Rectifier #22 Mounting Slot Rectifier #23 Mounting Slot Rectifier #24 Mounting Slot Front View Power Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 54 Revision T, September 28, 2022...
  • Page 55 Phase B Mounting Slots Phase C Ensure jumper busbars are installed. Refer to the Installation Instructions (Section6016). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 55 Revision T, September 28, 2022...
  • Page 56 P ha se C P hase C Ensure jumper busbars are NOT installed. Refer to the Installation Instructions (Section 6016). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 56...
  • Page 57 Mounting Slots Ensure jumper busbars and jumper wires are installed. (Jumpers wires not shown.) Refer to the Installation Instructions (Section 6016). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 58: Ac Input (2 Ac Input Feeds) Wire And Conduit Sizes, Branch Circuit Protection, And Lugs Selection Lists 4 And 12

    Customer needs to supply lug mounting hardware. Ordering Notes Refer to Table 16 for recommended AC input wire and conduit sizes, branch circuit protection, and lugs. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 59 Table 16 Recommended AC Input Wire and Conduit Size, and Lug Selection (2 AC Input Feeds, 1 per 12 Rectifier Modules) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 60 Rectifier #22 Mounting Slot Rectifier #23 Mounting Slot Rectifier #24 Mounting Slot Front View Power Bay Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 60 Revision T, September 28, 2022...

  • Page 61: External Alarm, Reference, And Control Wire Sizes - Power Bays

    MCA Customer Alarm Relay Circuit Card P/N 514348 MCA Circuit Card P/N 509478 (Primary and/or Secondary Bays) (Primary Bay) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 61...

  • Page 62: Optional Battery Charge Temperature Compensation Probe For Digital Compensation

    Increasing +25°C (+77°F) Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 62 Revision T, September 28, 2022...

  • Page 63: Replacement/Additional Mca Network Cable

    P/N 514639 (3 feet) (factory provided with List 63) P/N 509900 (4 feet) P/N 514640 (25 feet) P/N 514641(150 feet) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 63...

  • Page 64: Replacement Modules And Circuit Cards

    Order via List 70 Relay Circuit Card MCA I/O Circuit Card Order via List 71 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 64 Revision T, September 28, 2022...

  • Page 65: Specifications

    Typical industry standards recommend minimum aisle space clearance of 2'6" for the front of the relay rack and 2' for the rear of the relay rack. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...

  • Page 66: Compliance Information

    (Power Bay) and Model 801 (Distribution Bay): Compliance verified by a Nationally NLEB Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Vertiv for NEBS compliance reports. (B) Model 801 (Power Bay) (Lists 0B, 05, 13, 21, 50, 63, 64, 65, 66, 67, 70, 71): Compliance verified by a NLDB Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE.

  • Page 67: Rectifier Module (Model R48-5800, Spec. No. 1R485800)

    It uses an advanced power limitation method. The Rectifier Module can provide its maximum rated power (5800W) as long as the input voltage is within the range of 304 to 530 VAC (hysteresis is less Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 68 (B) Load Regulation: ≤±0.5% (C) Line Regulation: ≤±0.1% (D) Overshoot at Startup: ≤±1% (E) Dynamic Response (at rated input and output voltage values): Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 69: Ac Input Ratings

    THD (Total Harmonic Distortion): ≤5% when loaded at 50 to 100% of the rated output power. 3.2.4 Inrush Current: <150% of the rated input steady-state peak value. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 70: Environmental Ratings

    Between the DC output and the enclosure: the leakage current is <1 mA, with no breakdown within 1 minute using an applied voltage of 707 V. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 71 Class B CFR 47 Part 15 Radiated emissions R3-1, GR-1089-CORE R3-4 (Class B) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 71 Revision T, September 28, 2022 NLDB...

  • Page 72: Standard Features

    (yellow) illuminates when the input voltage is lower than 260VAC or higher than 530VAC. This condition is reported to the power system controller and the power system controller processes the alarms accordingly. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 73 ±3A. The difference in the average current between rectifiers is <±3A for loads in the 10 to 100% range. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 74 3.4.17 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 75 (C) Alarm (Red) (D) A 10-segment Green LED is located on the front panel to represent output current, each segment represents 10A. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 76: Rectifier Module (Model R48-5800L, Spec. No. 1R485800L)

    5800 W 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Output current (A) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 77 4.1.7 Regulation (Rectifier Module) (A) Voltage Regulation: ≤±1% (B) Load Regulation: ≤±0.5% (C) Line Regulation: ≤±0.1% Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 77 Revision T, September 28, 2022...

  • Page 78: Ac Input Ratings

    THD (Total Harmonic Distortion): ≤5% when loaded at 50 to 100% of the rated output power. 4.2.4 Inrush Current: <150% of the rated input steady-state peak value. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 79: Environmental Ratings

    Between the AC input and the DC output: the leakage current is <1 mA, with no breakdown within 1 minute using an applied voltage of 4242 V. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 80 Class B CFR 47 Part 15 Radiated emissions R3-1, GR-1089-CORE R3-4 (Class B) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 80 Revision T, September 28, 2022 NLDB...

  • Page 81: Standard Features

    (yellow) illuminates when the input voltage is lower than 260VAC or higher than 530VAC. This condition is reported to the power system controller and the power system controller processes the alarms accordingly. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 82 ±3A. The difference in the average current between rectifiers is <±3A for loads in the 10 to 100% range. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 83 4.4.17 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 84 (C) Alarm (Red) (D) A 10-segment Green LED is located on the front panel to represent output current, each segment represents 10A. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 85: Rectifier Module (Model R48-5800E Spec. No. 1R485800E)

    (5800W) as long as the input voltage is within the range of 304 to 530 VAC (hysteresis is less than 3V). Below 304 VAC (and down to 260 VAC), the Rectifier Module will continue to operate normally but Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 86 (B) Load Regulation: ≤±0.5% (C) Line Regulation: ≤±0.1% (D) Overshoot at Startup: ≤±1% (E) Dynamic Response (at rated input and output voltage values): Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 87: Ac Input Ratings

    THD (Total Harmonic Distortion): ≤5% when loaded at 50 to 100% of the rated output power. 5.2.4 Inrush Current: <150% of the rated input steady-state peak value. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 88: Environmental Ratings

    Between the AC input and the DC output: the leakage current is <1 mA, with no breakdown within 1 minute using an applied voltage of 4242 V. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 89 Class B CFR 47 Part 15 Radiated emissions R3-1, GR-1089-CORE R3-4 (Class B) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 89 Revision T, September 28, 2022 NLDB...

  • Page 90: Standard Features

    (yellow) illuminates when the input voltage is lower than 260VAC or higher than 530VAC. This condition is reported to the power system controller and the power system controller processes the alarms accordingly. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 91 ±3A. The difference in the average current between rectifiers is <±3A for loads in the 10 to 100% range. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 92 5.4.17 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...

  • Page 93: Mca

    You can also interface with the MCA via the LMS, if furnished. Note: Option switches are provided to lockout changing adjustment/configuration/calibration settings via the MCA control panel and/or via the LMS. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...
  • Page 94 Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801...
  • Page 95 Function Set Yes / + / i Pushbutton Switch Function Set No / - Pushbutton Switch Alarm Cutoff Pushbutton Switch Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 95 Revision T, September 28, 2022...
  • Page 96 LED - flashing red Minor LED - red LED - green/red Test/EQ LED - yellow Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 96 Revision T, September 28, 2022...
  • Page 97 Card Position # w/in Card #1 = left slot, Card #7 = right slot. Fifth Bay, I/O Card in Seventh Slot Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 97...
  • Page 98 Fuse 6-13 most mounting position. Note: The optional bullet-device fuse panel is displayed as MISC 50-73. Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 98 Revision T, September 28, 2022...
  • Page 99 (Section 6017) for a complete description of menu items (the MCA is used in multiple platforms, some menu items may not be available as detailed in Section 6017). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801...
  • Page 100 READY TO START THE SYSTEM NOW? REPLACE ### PCUs? AUTO IN ### (Sheet 2 of 4) Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 100 Revision T, September 28, 2022...
  • Page 101 GO BACK TO MENU TREE BEGINNING GO TO INVENTORY MENU GO BACK TO MENU TREE BEGINNING Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 101 Revision T, September 28, 2022...
  • Page 102 GO BACK TO MENU TREE GO BACK TO MENU TREE BEGINNING 321C BEGINNING BEGINNING Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 102 Revision T, September 28, 2022...
  • Page 103 BAY ### REPLACE PCU B#-P# MANUALLY? REPOPULATE ### SLOTS? AUTO IN ### ? Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 103 Revision T, September 28, 2022 NLDB...
  • Page 104 2) Algorithm #2: This source is used when the configuration of at least one installed CAN I/O card is set to “Auxiliary” mode. “Auxiliary” Mode Operation: “Total Load Current” = Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 105: Optional Lms Monitoring System

    CAN I/O cards configured for “Auxiliary” mode operation. OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801...

  • Page 106: Mechanical Specifications

    25.375 Front 3.063 1.750 1.875 0.812 Dia. (8 PLACES) 2.750 4.063 5.937 Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 106 Revision T, September 28, 2022 NLDB NLEB...

  • Page 107: Overall Dimensions - Primary And Secondary Power Bays

    AC Input Wiring Access Opening(s) Top View 24.375 84.00 Left Side View Front View Right Side View Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 107 Revision T, September 28, 2022 NLDB...

  • Page 108: Overall Dimensions - Distribution Bays

    Finish: Gray Top View 31.375 84.00 Left Side View Front View Right Side View Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 108 Revision T, September 28, 2022 NLDB...

  • Page 109: Overall Dimensions - Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 Feet) And P/N 106824 (100 Feet)

    2.25 (57.15) 300 (7,620) 0.35 (8.89) 1200 (30,480) NOTE: All dimensions are in inches and (millimeters). Spec. No: 582140001 Proprietary and Confidential © 2022 Vertiv Group Corp. SAG582140001 Model No: 801 , 801 , 801 Page 109 Revision T, September 28, 2022...

  • Page 110: Related Documentation

    Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2022 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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