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VIESMANN Installation and service instructions for contractors Vitotronic 300 Type CM1E Weather-compensated control unit for a multi boiler system (cascade) and to con- trol the boiler water temperature Vitotronic 100 Type CC1E Control of the boiler water temperature for each additional boiler in the cascade...
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Safety instructions Safety instructions Please follow these safety instruc- tions closely to prevent accidents and material losses. Safety instructions explained Danger Note This symbol warns against the risk Details identified by the word "Note" of injury. contain additional information. Please note This symbol warns against the risk of material losses and environmen- tal pollution.
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Viessmann. water pipes to discharge static loads. Repair work Please note Repairing components that fulfil a safety function can compromise the safe operation of the system. Replace faulty components only with genuine Viessmann spare parts.
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Safety instructions Safety instructions (cont.) Safety instructions for operating the system If you smell gas Condensate Danger Danger Escaping gas can lead to explo- Contact with condensate can be sions which may result in serious harmful to health. injury. Never let condensate touch your Do not smoke.
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Safety instructions Safety instructions (cont.) Danger The simultaneous operation of the boiler and appliances that exhausts air to the outside can result in life threatening poisoning due to a reverse flow of flue gas. Fit an interlock circuit or take suita- ble steps to ensure an adequate supply of combustion air.
Connecting external safety equipment ..........36 Provisional burner operation ..............37 Connecting an AC burner ..............38 Pressure-jet oil/gas burner ..............38 ■ Viessmann MatriX burner for Vitocrossal ........... 38 ■ Connecting a three-phase burner ............40 Potential-free safety chain ..............40 ■...
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Example of a multi boiler system ............49 ■ Carrying out the LON subscriber check ..........50 ■ Selecting the boiler sequence at the Vitotronic 300 ....... 51 Adjusting the heating curve ..............51 Adjusting the set room temperature ........... 52 ■...
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93 Central fault message during emissions test function/service dis- ■ play ..................... 67 97 LON communication module: Outside temperature ...... 68 ■ 98 Viessmann system number ............68 ■ 9C LON subscriber monitoring ............68 ■ Boiler, Vitotronic 300 ................69 02 Burner type ................
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26 ECO threshold boiler 7 ............. 79 ■ 27 ECO threshold boiler 8 ............. 79 ■ DHW, Vitotronic 300 ................79 00 Tank heating ................79 ■ 01 Selection of set DHW temperature ..........80 ■ 03 Additional function for increased DHW heating ......80 ■...
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27 Cyclical heating time ..............88 ■ 28 Cyclical pause time ................ 88 ■ Heating circuit 1, heating circuit 2, heating circuit 3, Vitotronic 300 ..89 00 Remote control recognition ............89 ■ 01 Remote control blocking ..............89 ■...
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81 Automatic summer/wintertime changeover ......104 ■ 93 Central fault message during emissions test function/service dis- ■ play ..................... 104 98 Viessmann system number ............105 ■ 9C LON subscriber monitoring ............105 ■ Boiler, Vitotronic 100 ................105 02 Burner type ................105...
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Index Index 9. Diagnosis and service Calling up the service menu ..............112 scans Exiting the service menu ................ 113 Change passwords ................113 Resetting all passwords to their factory settings ........113 Diagnosis ....................113 Scanning operating data ..............113 ■...
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Index Index A2 Fault message module 2: Safety equipment 3 ......124 ■ A3 Fault message module 2: Safety equipment 4 ......124 ■ A7 Fault clock module in programming unit ........124 ■ AA Configuration fault, TSA function ..........124 ■...
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■ Vitotronic 100 ..................154 Overview .....................154 ■ PCB 230 V~ ..................155 ■ PCB, low voltage ................156 ■ 14. Specification Specification for Vitotronic 300 and Vitotronic 100 ........ 158 15. Certificates Declaration of conformity ............... 159 16. Keyword index ........................160...
The Viessmann General Terms and Conditions apply, savings, or other direct or indirect consequential losses which are included in each current Viessmann pricelist. resulting from use of the Vitocom or the corresponding Use of Vitoguide is subject to the Vitoguide data pro- internet services.
Do not dispose of component in domestic waste. Intended use The device is intended to control only Viessmann Incorrect usage or operation of the appliance (e.g. the medium sized and industrial/commercial boilers with oil appliance being opened by the system user) is prohibi- or gas burners, in line with the intended use of those ted and will result in an exclusion of liability.
Control of the boiler water temperature for the boiler with Vitotronic 300 Note Vitotronic 100, type CC1E The Vitotronic 300 can alternatively be configured for ■ Control of the boiler water temperature for each addi- one of the following areas of application: tional boiler in the cascade ■...
Installation sequence Installing the extension for heating circuits 2 and 3 Only for Vitotronic 300, type CM1E Note Extension connection for heating circuits 2 and 3: See chapter "Connecting extension for heating circuits 2 and 3". Fig. 1 Installing the LON communication module Parameters to be configured during initial start-up: See chapter "Connecting the control unit to the LON".
Installation sequence Inserting the coding card (cont.) Fig. 3 Note Coding card to boiler assignment: See www.vitotronic.info Adjusting the high limit safety cut-out (if required) The high limit safety cut-out is supplied with a factory setting of 110 °C. Example: Conversion to 100 °C °C Fig.
Installation sequence Adjusting the temperature controller (if required) The temperature controller is supplied with a factory setting of 95 °C. Please note Excessive DHW temperatures can damage the DHW cylinder. If the system is operated in conjunction with a DHW cylinder, ensure that the maximum permis- sible water temperature is not exceeded.
Installation sequence Mounting control unit front Fig. 6 Please note The use of tools to remove the programming unit can cause scratching of the programming unit. With the control unit open, push the program- ming unit out from the inside.
Installation sequence Opening the control unit Fig. 7 Inserting cables and applying strain relief Control unit fitted to the boiler: ■ Route cables from below through the boiler front panel, into the control unit wiring chamber. ■ Control unit fitted on the side of the boiler: Route cables from below out of the cable channel into the control unit.
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PCB, low voltage Coding card: See page 18. PCB 230 V~ LON communication module: See page 16 18. Vitotronic 300, type CM1E: Standard delivery Vitotronic 100, type CC1E: Accessories Extension connections for heating circuits 2 and 3, each with mixer Plug...
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External functions via EA1 extension Additional external functions via EA1 extension: ■ External demand with common system flow tempera- The EA1 extension is connected to the Vitotronic 300 ture: See page 35 via plug ■ External system blocking: See page 32 External operating program changeover: See ■...
Electrical connections Overview of electrical connections (cont.) Plug Component Vitotronic 300 Vitotronic 100 Power supply fÖ Boiler burner stage 1 Central fault message facility gÖ One of the following functions: Motorised butterfly valve, boiler ■ Mixing valve for boiler return temperature ■...
Network module and programming unit power cable Connecting sensors Fig. 12 Connections on the low voltage PCB Plug Component Vitotronic 300 Vitotronic 100 Outside temperature sensor — Boiler water temperature sensor § One of the following temperature sensors: Cylinder temperature sensor —...
Electrical connections Connecting sensors (cont.) Plug Component Vitotronic 300 Vitotronic 100 Cylinder temperature sensor (bottom) in a cyl- — inder loading system Common flow temperature sensor — Flue gas temperature sensor One of the following temperature sensors: Therm-Control temperature sensor ■...
Electrical connections Connecting pumps (cont.) Plug Component Vitotronic 300 Vitotronic 100 One of the following circulation pumps: Shunt pump ■ Boiler circuit pump ■ Boiler circuit pump with butterfly valve func- ■ tion Distribution pump — ■ DHW circulation pump power supply DHW circulation pumps with their own internal control unit must be connected to a separate power supply.
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Electrical connections Connecting pumps (cont.) Pumps without switching input N PE Fig. 15 Pump To the control unit Contactor Separate mains connection (observe manufactur- er's instructions) Pumps 400 V~ Rated current for switching the contactor: 4(2) A~ L1 L2 L3 N PE Fig.
Electrical connections Connecting pumps (cont.) Pumps in the underfloor heating circuit The common power consumption of both pumps must sÖ not exceed 2 A. Fig. 17 Control unit sÖ Primary heating circuit pump Temperature limiter for limiting the maximum tem- perature Secondary heating circuit pump (for system separation)
"16" in the "Heating circuit..." group OPEN CLOSE Connecting a central fault message facility Plug gÖ Rated voltage 230 V~ ■ Vitotronic 300: All system faults are transferred. Rated current Max. 4(2) A~ ■ Vitotronic 100: Faults from the respective boiler are transferred. Fig. 20...
External changeover, stepped/modulating boiler burner External system functions Function Plug/contact Page Connections to the Vitotronic 300 low voltage PCB External demand with common system flow temperature Connections at EA1 extension External demand with common system flow temperature DE1, DE2 or DE3 ■...
Live contacts lead to short circuits or phase fail- ure. The external connection must be potential- free. Function Start the boiler externally as the last one in the boiler sequence Control unit Vitotronic 300 (for assigned boilers) ■ Vitotronic 100 ■ Connection Plug Floating contact...
Live contacts lead to short circuits or phase fail- ure. The external connection must be potential- free. Function External changeover, stepped / modulating burner Control unit Vitotronic 300 (for assigned boilers) ■ Vitotronic 100 ■ Connection Floating contact Contact Closed Two-stage operation ■...
Live contacts lead to short circuits or phase fail- ure. The external connection must be potential- free. Function External demand with common system flow temperature Control unit Vitotronic 300 (for EA1 extension (for entire system) entire system) Connection Plug DE1, DE2 or DE3 0 to 10 V input...
Electrical connections External functions (cont.) External operating program changeover (heating circuits) Please note Live contacts lead to short circuits or phase fail- ure. The external connection must be potential- free. Function External operating program changeover Control unit EA1 extension (for entire system) Connection DE1, DE2 or DE3 Floating contact...
→ Signal flow direction: Burner without plug Burner control unit Fit the mating plug from Viessmann or from the burner → manufacturer. Connect the burner cables. Plug equipment codes STB Control unit high limit safety cut-out Control unit temperature controller...
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Electrical connections Connecting an AC burner (cont.) B4 S3 T2 T1 N T7T8 Fig. 26 Fig. 25 To the control unit To the control unit To the burner To the burner Terminal designations: Plug terminal designations T6, T8 Control chain burner stage 2 ON or modulation Phase via high limit safety cut-out to the burner controller Open Earth conductor to burner...
Electrical connections Connecting a three-phase burner Potential-free safety chain Note A jumper from the external conductor to the control voltage in the burner may have to be removed. Always observe the burner manufacturer's details. Fig. 27 Control unit Base load/full load Main contactor (on site) Control unit power supply fÖ...
Hours run meter stage 1 Safety chain (STB) Making the LON connection The Viessmann LON is designed for "line" bus topol- Cable types (on site): ogy with a terminator at both ends (accessories). ■ 2-core cable, CAT5, screened The transfer distances for LON are subject to the elec- JY(St)Y 2 x 2 x 0.8 mm (telephone cable)
Boiler and heating circuit control unit or Vitocontrol LON subscriber, e.g. heating circuit control unit Vitocom or Vitogate Terminator (2 pce) Integrated into Viessmann appliances with only one LON interface LON cable, 7 m long LON coupling LON plug-in connector (2 pce)
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Electrical connections Power supply (cont.) Additional regulations for oil and gas combustion Danger equipment Incorrect core assignment can result in serious ■ Observe the national combustion equipment ordi- injury and damage to the appliance. nance for your local region. Never interchange cores "L" (brown) and "N" ■...
Electrical connections Power supply (cont.) Control unit power supply 1. Check whether the power cable to the control unit has appropriate fuse protection. 2. Connect the power cable in the junction box and at plug (on site). fÖ 3. Insert plug into the control unit.
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Electrical connections Power supply (cont.) 1. Check whether the power cable to the mains filter 4. Insert plug fÖ and plug of the mains filter unit unit has appropriate fuse protection. connecting cable into the appropriate control unit socket. 2. Connect the power cable in the junction box and at plug (on site).
11. Set calculated values in parameter level 2 in 05. "Actuator test" "Boiler" group for all Vitotronic 100 and the Vitotronic 300 for the assigned boiler: See follow- 06. "Burner stage 2" ing table. 07. Determine the maximum burner output by means of the fuel consumption.
15. Set calculated values in parameter level 2 in "Boiler" group for all Vitotronic 100 and the 08. Determine the maximum burner output by means Vitotronic 300 for the assigned boiler: See follow- of the fuel consumption. ing table. Record the relevant value.
Check all parameters in Parameter level 1 and adjust Check the following parameters in Parameter level 2 if required. and set according to requirements: Parameter Parameter group Display 53:... General, Vitotronic 300 Connection on plug sÖ 54:... General, Vitotronic 300 Connection on plug 55:... General, Vitotronic 300 Connection on plug 98:...
07:... Boiler, Vitotronic 100 Consecutive boiler number in multi boiler sys- tems Note The boiler with the Vitotronic 300 is always boiler number "1". For boilers with Vitotronic 100, set values "2" to "8" only. 0C:... Boiler, Vitotronic 100 Function butterfly valve/return temperature...
Unsuccessfully checked subscribers are indicated by "Check not OK". to refresh the subscriber list in order to carry out another subscriber check. Selecting the boiler sequence at the Vitotronic 300 Tap the following buttons: 3. Select the required boiler sequence. Use confirm.
Commissioning Adjusting the heating curve (cont.) Slope -5 -10 -15 -20 Outside temperature in °C Fig. 35 Example for outside temperature 14 °C − Underfloor heating system, slope 0.2 to 0.8 Low temperature heating system, slope 0.8 to 1.6 Heating systems with a boiler water temperature in excess of 75 °C, slope greater than 1.6 Adjusting the set room temperature Individually adjustable for each heating circuit.
The actuators listed in the table can be tested at the 2. "Service" relay outputs, subject to system equipment level and control unit. 3. Enter the password "viservice". Display Explanation Vitotronic 300 Vitotronic 100 All actuators All actuators are off. Burner Burner ON Burner stage 1...
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Commissioning Checking outputs (actuator test) (cont.) Information regarding the mixer motor rotational direction ■ Flow temperature control/heating circuit control unit: The flow temperature must rise when the mixer opens. If the temperature drops, the motor is turning in the wrong direction or the mixer set is incorrectly fitted (observe the mixer installation instructions).
Tap the following buttons: 09. Use for the required value in line with the tables below 02. "Service" 10. Use to confirm. 03. Enter the password "viservice". Parameter groups Vitotronic 300 Vitotronic 100 General General ■ ■ Boiler Boiler ■...
Parameters, Vitotronic 300 General, Vitotronic 300 Parameter values in bold are factory settings. 00 System scheme Display Value Explanations Heating circuit 1, without DHW heating 00:1 Heating circuit 1, with DHW heating, auto- 00:2 Recognised automatically. matic recognition Heating circuit 2 with mixer, without DHW...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 06 Time constant for calculating the adjusted outside temperature Display Value Explanations 1280 minutes 06:128 Time constant for calculating the adjusted outside temperature 21.3 h ... Minutes 06:1 to Subject to the set value, the flow temperature is adjus-...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 15 Fault message module 2 Display Value Explanations Without 15:0 With 15:1 Recognised automatically. 16 Burner control unit connection Display Value Explanations Other 16:0 Never adjust KM-BUS 16:1 CAN bus 16:2 19 Extension, heating circuit 2 and heating circuit 3...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 30 Extension AM1 Display Value Explanations Without 30:0 With 30:1 Recognised automatically. 31 Function, output A1 at extension AM1 Display Value Explanations Displayed only if parameter "30:1" has been set. DHW circulation pump...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 40 Extension EA1 Display Value Explanations Without 40:0 With 40:1 Recognised automatically. 41 Function, output 157 at extension EA1 Display Value Explanations Displayed only if parameter "40:1" has been set. Central fault message...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 44 Function, input DE3 at extension EA1 Display Value Explanations Displayed only if parameter "40:1" has been set. None 44:0 Operating program changeover 44:1 External demand with set flow temperature 44:2 Note parameter "0B" setting.
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 52 Sensor 17B Display Value Explanations Not installed 52:0 Available 52:1 Recognised automatically. 53 Connection at plug 20A1 Display Value Explanations Note Factory setting, according to coding card Heating circuit pump 53:0 For direct heating circuit and "boiler and cascade" ap-...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 57 Run-on time, shunt pump, boiler circuit pump or distribution pump Display Value Explanations Run-on time for circulation pump on plug 5 min 57:5 None 57:0 ... min 57:1 to 57:60 62 Central control of heating circuits...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 78 Communication LON Display Value Explanations Displayed only if parameter "76:1" has been set. Disabled 78:0 Enabled 78:1 79 LON communication module: Fault manager Display Value Explanations Displayed only if parameter "76:1" has been set.
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 81 Automatic summer/wintertime changeover Display Value Explanations Without 81:0 Time must be changed manually. With 81:1 With automatic summer/wintertime changeover No application 81:2 Do not adjust With LON communication module: Control 81:3 unit receives the time...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 85 Winter time starts: Month Display Value Explanations Displayed only if parameter "81:1" has been set. The selected value denotes the relevant month "1" = January "12" = December October 85:10 Relevant month...
Parameters, Vitotronic 300 General, Vitotronic 300 (cont.) 97 LON communication module: Outside temperature Display Value Explanations Displayed only if parameter "76:1" has been set. Control unit uses outside temperature sen- 97:0 sor. Control unit receives outside temperature 97:1 via LON.
Parameters, Vitotronic 300 Boiler, Vitotronic 300 (cont.) 06 Maximum boiler water temperature limit Display Value Explanations See chapter "Function description" Note Factory setting, according to coding card ■ Observe the temperature controller settings. ■ ... °C 06:20 to 06:127 08 Maximum burner output in kW...
Parameters, Vitotronic 300 Boiler, Vitotronic 300 (cont.) 0C Function butterfly valve Display Value Explanations Note Factory settings, according to coding card Without 0C:0 Constant return temperature control 0C:1 Time-controlled butterfly valve 0C:2 Switching butterfly valve via return temper- 0C:3 ature...
Parameters, Vitotronic 300 Boiler, Vitotronic 300 (cont.) 15 Runtime servomotor mod. burner Display Value Explanations Note Factory settings, according to coding card ... s 15:5 to 15:199 16 Burner offset with start optimisation Display Value Explanations Burner offset with start optimisation in K (temporary...
Parameters, Vitotronic 300 Boiler, Vitotronic 300 (cont.) 1F Flue gas temperature sensor Display Value Explanations Flue gas temperature is not monitored for 1F:0 burner service display ... °C limit for service 1F:1 to 1F:250 21 Interval in burner hours until the next service...
Parameters, Vitotronic 300 Cascade, Vitotronic 300 Parameter values in bold are factory settings. 00 Number of boilers connected to the cascade Display Value Explanations 00:8 00:1 to 00:8 01 Minimum system flow temperature limit Display Value Explanations 0 °C 01:0 ...
Parameters, Vitotronic 300 Cascade, Vitotronic 300 (cont.) 05 Permanent last boiler Display Value Explanations 05:0 No permanent last boiler boiler ... 05:1 to Permanent last lead boiler is boiler 1, 2, 3... or 8 05:8 06 Type of control Display...
Parameters, Vitotronic 300 Cascade, Vitotronic 300 (cont.) 0A Cylinder priority control Display Value Explanations Distribution pump running 0A:0 Distribution pump is stopped 0A:1 0B Start integral threshold Display Value Explanations A boiler or burner stage will start if this value is excee- ded.
Parameters, Vitotronic 300 Cascade, Vitotronic 300 (cont.) 20 ECO threshold boiler 1 Display Value Explanations If the outside temperature exceeds the temperature threshold set here, the boiler is shut down. No ECO threshold 20:31 Temperature threshold for boiler ECO function is inac- tive.
Parameters, Vitotronic 300 Cascade, Vitotronic 300 (cont.) 25 ECO threshold boiler 6 Display Value Explanations If the outside temperature exceeds the temperature threshold set here, the boiler is shut down. No ECO threshold 25:31 Temperature threshold for boiler ECO function is inac- tive.
Parameters, Vitotronic 300 DHW, Vitotronic 300 (cont.) 01 Selection of set DHW temperature Display Value Explanations Note Observe the maximum permissible DHW temperature. 10 °C .. 60 °C 01:0 Set DHW temperature adjustable from 10 to 60 °C 10 °C .. 95 °C 01:1 Set DHW temperature adjustable from 10 to 95 °C...
Parameters, Vitotronic 300 DHW, Vitotronic 300 (cont.) 07 Circulation pump for cylinder heating Display Value Explanations The circulation pump for tank heating starts 07:0 Do not adjust depending on the boiler water temperature The circulation pump for tank heating starts...
Parameters, Vitotronic 300 DHW, Vitotronic 300 (cont.) 0C For solar DHW heating: DHW temperature target Display Value Explanations Reheating is suppressed above the selected set tem- perature (DHW heating by the boiler only if solar en- ergy is insufficient). Note parameter "01" setting.
Parameters, Vitotronic 300 DHW, Vitotronic 300 (cont.) 13 DHW circulation pump for DHW heating Display Value Explanations According to time program 13:0 DHW circulation pump: ON according to time pro- gram 13:1 OFF during DHW heating to set value 1...
Parameters, Vitotronic 300 Solar, Vitotronic 300 The "Solar" group is only displayed if a solar control module, type SM1, is connected. Parameter values in bold are factory settings. 00 Start temperature differential, solar circuit pump Display Value Explanations 00:8 ... K...
None 0A:0 Stagnation time reduction not active 0A:5 ... K 0A:1 to 0A:40 0B Frost protection function for solar circuit Display Value Explanations 0B:0 0B:1 Not required in conjunction with Viessmann heat transfer medium...
Unintentional flow rate in the solar circuit (e.g. at night) is captured. 0E Calculation of solar yield Display Value Explanations 0E:0 Calculation of solar yield with Viessmann 0E:1 heat transfer medium Calculation of solar yield with water as heat 0E:2 Do not adjust transfer medium 0F Flow rate, solar circuit at max.
Parameters, Vitotronic 300 Solar, Vitotronic 300 (cont.) 12 Minimum collector temperature Display Value Explanations None 12:0 Minimum temperature limit disabled 10 °C 12:10 Minimum start temperature for solar circuit pump 10 °C ... °C 12:1 to 12:90 20 Extended control function...
Parameters, Vitotronic 300 Solar, Vitotronic 300 (cont.) 24 Start temperature for thermostat function Display Value Explanations Parameter "20:5" or "20:6" must be set. 40 °C 24:40 ... °C 24:0 to 24:100 25 Stop temperature for thermostat function Display Value Explanations Parameter "20:5"...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating circuit 3, Vitotronic 300 Parameter values in bold are factory settings. 00 Remote control recognition Display Value Explanations Without 00:0 No remote control connected With Vitotrol 200-A or Vitotrol 200-RF...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 03 Temperature limits, frost protection function Display Value Explanations 2 °C 03:2 Outside temperature below 1 °C: Heating circuit pump Outside temperature above 3 °C: Heating circuit pump OFF Please note If a value below 1 °C is selected, pipes outside...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 05 Heating limit: Economy function: Outside temperature Display Value Explanations See service instructions 05:5 Economy function, outside temperature: Heating cir- cuit pump OFF when the outside temperature (OT) is...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 08 Pump idle time Display Value Explanations With calculated pump idle time 08:7 Heating circuit pump OFF in case of set value modifi- cation by changing the operating mode to reduced op-...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 0E Economy function: Room temperature Display Value Explanations Without 0E:0 With remote control: No room temperature-dependent economy function With economy function: Heating circuit pump Heating circuit pump ON See service instructions...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 12 Learning start optimisation Display Value Explanations Without 12:0 With remote control and for the heating circuit, opera- tion with room temperature hook-up must be program- med: Without learning start optimisation...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 17 System dynamics mixer Display Value Explanations For heating circuits with mixer only Controller responds too quickly (cycles between ■ OPEN and CLOSE): Select a lower value. Controller responds too slowly (temperature is not ■...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 20 Extension EA1: Operating program changeover Display Value Explanations Displayed only if parameter "40:1" has been set. No operating program changeover 20:0 Operating program changeover via input 20:1 Operating program changeover via input...
Parameters, Vitotronic 300 Heating circuit 1, heating circuit 2, heating… (cont.) 25 Outside temperature limit for cancelling reduced set room temperature Display Value Explanations See chapter "Function description" Observe setting of parameter "03" in the "Heating cir- cuit..." group. 5 °C –...
01 Single and multi boiler systems Display Value Explanations Single boiler system 01:1 Multi boiler system with Viessmann cas- 01:2 Value set automatically where "Boiler in the Cascade" cade or LON cascade application selected. Never adjust Multi boiler system with external cascade...
Parameters, Vitotronic 100 General, Vitotronic 100 (cont.) 16 Burner control unit connection Display Value Explanations Other 16:0 Never adjust KM-BUS 16:1 CAN bus 16:2 1A Solar control unit Display Value Explanations Without 1A:0 Never adjust 1B Pump module PM1 Display Value Explanations Without...
Parameters, Vitotronic 100 General, Vitotronic 100 (cont.) 32 Function, output A2 at extension AM1 Display Value Explanations Displayed only if parameter "30:1" has been set. DHW circulation pump 32:0 Do not adjust Heating circuit pump, heating circuit without 32:1 Do not adjust mixer A1 (heating circuit 1) Circulation pump for cylinder heating 32:2...
Parameters, Vitotronic 100 General, Vitotronic 100 (cont.) 53 Connection at plug 20A1 Display Value Explanations Note Factory settings, according to coding card Heating circuit pump 53:0 Do not adjust Primary cylinder loading pump for heat ex- 53:1 Do not adjust changer set Therm-Control 53:2...
Parameters, Vitotronic 100 General, Vitotronic 100 (cont.) 57 Run-on time, shunt pump, boiler circuit pump or distribution pump Display Value Explanations Run-on time for circulation pump on plug Note Connection to distribution pump not possible 5 min 57:5 None 57:0 ...
Parameters, Vitotronic 100 General, Vitotronic 100 (cont.) 79 LON communication module: Fault manager Display Value Explanations Displayed only if parameter "76:1" has been set. Note Only one control unit may be programmed as fault manager. Control unit is not fault manager 79:0 Control unit is fault manager 79:1...
Parameters, Vitotronic 100 General, Vitotronic 100 (cont.) 98 Viessmann system number Display Value Explanations Displayed only if parameter "76:1" has been set. Note Within one LON, the system number must always ■ be the same. In conjunction with monitoring of several systems ■...
07 Consecutive boiler number in multi boiler systems Display Value Explanations Value = boiler number Note The boiler with the Vitotronic 300 is always boiler number "1". For boilers with Vitotronic 100, set values "2" to "8" only. 07:1 07:1 to 07:8...
Parameters, Vitotronic 100 Boiler, Vitotronic 100 (cont.) 08 Maximum burner output in kW Display Value Explanations Note Factory settings, according to coding card ≙ ... kW 08:0 to 1 step 1 kW 08:199 09 Maximum burner output in 100 kW Display Value Explanations...
Parameters, Vitotronic 100 Boiler, Vitotronic 100 (cont.) 0D Function therm control Display Value Explanations Note Factory settings, according to coding card Without 0D:0 Temperature sensor influences the heating 0D:1 circuit mixers. Temperature sensor influences the butterfly 0D:2 Do not adjust for single boiler systems. valve.
Parameters, Vitotronic 100 Boiler, Vitotronic 100 (cont.) 16 Burner offset with start optimisation Display Value Explanations Burner offset with start optimisation in K (temporary reduction of the set boiler water temperature after burner start) Note Factory settings, according to coding card ...
Parameters, Vitotronic 100 Boiler, Vitotronic 100 (cont.) 21 Interval in burner hours until the next service Display Value Explanations Not active 21:0 ... h 21:1 to Interval adjustable from 100 to 10,000 h. ≙ 21:100 1 step 100 h 23 Interval until the next service Display Value Explanations...
Parameters, Vitotronic 100 Boiler, Vitotronic 100 (cont.) 2A Burner fuel consumption (stage 2) Display Value Explanations 2A:0 Never adjust 2A:0 to 2A:199 2B Max. preheating time of butterfly valve Display Value Explanations When the boiler is enabled and before control begins, the butterfly valve is opened for the selected preheat- ing time.
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Diagnosis and service scans Calling up the service menu Tap the following buttons: 3. Enter the password "viservice". 4. Select required menu. 2. "Service" Service Menu Vitotronic 300 Vitotronic 100 Diagnosis General Heating circuit 1/2/3 — — Solar energy —...
3. Enter the password "viservice". Resetting all passwords to their factory settings Tap the following buttons: 5. "Change passwords" 1. Request the master password from the Viessmann 6. "Reset all passwords" Group Technical Service. 7. Enter master password. 8. Confirm with 3.
Diagnosis and service scans Diagnosis (cont.) 3. Enter the password "viservice". 6. Select required value or "All data". 4. "Diagnosis" 7. Confirm with 5. "Reset data" Brief scan In the brief scan, you can check software versions and 4. "Diagnosis" connected components, for example.
Diagnosis and service scans Diagnosis (cont.) Software ver- Software ver- sion sion Extension for Extension for heating cir- heating cir- cuits 2 and 3 cuits 2 and 3 with mixer with mixer Software ver- sion, PM1 pump module LON service PIN The control unit sends a message to check the func- 3.
Diagnosis and service scans Enabling the service interface for Vitosoft… (cont.) 6. Confirm with Connection is established. Explanation of displays: Connection active No connection Deactivating the WiFi connection WiFi is automatically deactivated: ■ If no data transfer takes place for 30 minutes follow- ing connection to a WiFi enabled device.
Troubleshooting Fault indicator symbol and "Fault" appear on the display if Explanation of fault messages: See chapter "Fault ■ a fault has occurred. messages". ■ If a message facility is connected, this is switched Acknowledging the fault display ■ Any connected message facility is switched off. flashes in the navigation area.
Troubleshooting Fault messages (cont.) 18 Lead break, outside temperature sensor Regulates as if the outside temperature were 0 °C. Cause Measure Lead break, outside temperature sensor Check outside temperature sensor: See chapter "Check temperature sensors" 19 Wireless outside temperature sensor Regulates as if the outside temperature were 0 °C.
Troubleshooting Fault messages (cont.) Cause Measure Lead break, boiler water temperature sensor Check the boiler water temperature sensor: See chap- ter "Checking temperature sensors" 3A LAN hardware error Control mode Cause Measure Network module error Check the network module and replace if necessary. 3B LAN system error Control mode Cause...
Troubleshooting Fault messages (cont.) 50 Short circuit, cylinder temperature sensor 1 Cylinder loading pump on: ■ DHW temperature target = set flow temperature Priority control is cancelled. ■ With cylinder loading system: Cylinder heating is started and stopped via cylinder temperature sensor 2.
Troubleshooting Fault messages (cont.) Cause Measure Lead break, buffer temperature sensor or low loss Check the sensor at connection : See chapter ■ header temperature sensor "Checking temperature sensors" Without buffer temperature sensor ■ Temperature sensor, low loss header: Set parameter "20:0" in the "General" group. 60 Short circuit, temperature sensor 17A Boiler with maximum temperature, no output reduction, mixing valve for return temperature control open...
Troubleshooting Fault messages (cont.) 90 Short circuit, sensor 7, solar control module, type SM1 Control mode Cause Measure Short circuit, temperature sensor Check temperature sensor at the solar control unit connection at solar control module, type SM1 (see separate installation and service instructions). 91 Short circuit, sensor 10, solar control module, type SM1 Control mode Cause...
Troubleshooting Fault messages (cont.) 99 Lead break, sensor 10, solar control module, type SM1 Control mode Cause Measure Lead break, temperature sensor Check temperature sensor at the solar control unit aÖ aÖ connection at solar control module, type SM1 (see separate installation and service instructions). Check parameter "20"...
Troubleshooting Fault messages (cont.) Cause Measure Configuration fault, cylinder loading system: Parameter Insert plug and check parameters. "00:3" in the "DHW" group is set, but plug is not plugged in and/or parameter "53:1" in the "General" group and "55:2" in the "General" group are not set. AC Configuration fault, return temperature control Control mode Cause...
Fault messages (cont.) Cause Measure Invalid application Repeat commissioning. ■ Set application: ■ Vitotronic 300: "Boiler and Cascade" Vitotronic 100: "Boiler in the Cascade" B7 Coding card Boiler is regulated by the temperature controller. Cause Measure Fault, coding card Insert or replace the coding card: See chapter "Inserting the coding card"...
Troubleshooting Fault messages (cont.) Cause Measure Communication error, Vitotrol remote control, heating Check connections, lead (see separate installation and circuit 2 service instructions) and parameter "00" in the Heating circuit... group. With wireless remote control: ■ Place the remote control near the wireless base sta- tion and check connection (see separate installation and service instructions).
Troubleshooting Fault messages (cont.) Cause Measure Communication fault, extension AM1 Check connections. Without AM1 extension: Set parameter "30:0" in the "General" group. C8 Fault message module 1, input 1: Water level limiter Boiler cools down. Cause Measure Fault, low water indicator at "X7" of plug-in adaptor 1 Check the system water level.
Troubleshooting Fault messages (cont.) CF Communication error, LON communication module Control mode ■ No communication via LON ■ Cause Measure Communication error, LON communication module of Check LON communication module and replace if re- the control unit quired. If no LON communication module is installed, set pa- rameter "76:0"...
Troubleshooting Fault messages (cont.) D6 Fault message at digital input 1, EA1 extension Control mode Cause Measure Input DE1 at EA1 extension reports a fault. Remedy fault at appliance concerned. D7 Fault message at digital input 2, EA1 extension Control mode Cause Measure Input DE2 at EA1 extension reports a fault.
Troubleshooting Fault messages (cont.) DE Lead break, room temperature sensor Vitotrol, HC 2 Control mode without room influence Cause Measure Lead break, room temperature sensor, heating circuit 2 Check room temperature sensor: See chapter "Check temperature sensors" DF Lead break, room temperature sensor Vitotrol, HC 3 Control mode without room influence Cause Measure...
Troubleshooting Checking temperature sensors (cont.) 1. Pull out corresponding plug. Viessmann NTC 10 k (blue ID label) Ω 2. Check the sensor resistance and compare it to the curve. 3. In the case of severe deviation, check sensor installation and replace the sensor if required.
Troubleshooting Checking temperature sensors (cont.) Viessmann NTC 20 k (orange ID label) Ω Temperature in °C Fig. 41 1. Pull out plug 3. In the case of severe deviation, check sensor installation and replace the sensor if required. 2. Check the sensor resistance and compare it to the curve.
System function description System function description All parameters for the following functions are set on the Vitotronic 300. Boiler water temperature control Brief description ■ The boiler water temperature is regulated by starting and stopping the burner or through modulation.
System function description Cascade control Brief description The common flow temperature is regulated by starting A control strategy is set for each control type: or stopping the burners or by starting/stopping individ- Condensing strategy (see page 137) ■ ual burner stages. ■...
System function description Cascade control (cont.) Standalone control Boilers connected in parallel Boilers connected in series Without and with flow temperature sensor (see the Without and with flow temperature sensor (see the ■ ■ following table). following table). The cascade control specifies the set boiler water The cascade control specifies the set boiler water ■...
System function description Cascade control (cont.) Control strategies Condensing strategy Benefit Optimum utilisation of the condensing effect and long burner runtimes Set parameter "07:0" in the "Cascade" group. It is the aim of the condensing strategy to operate as many boilers as pos- sible at the lowest output level.
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System function description Cascade control (cont.) Conventional boiler strategies Conventional boiler strategy 1 Conventional boiler strategy 2 Benefit As few boilers as possible are active. Long burner runtimes. Set parameter "07:1" in the "Cascade" Parameter "07:2" in the "Cascade" group group.
System function description Cascade control (cont.) Conventional boiler strategy 2 (parameter "07:2" in the "Cascade" group) Start-up Shutdown Control of the heating circuits Brief description ■ The control unit comprises control circuits for heating ■ The flow temperature of the heating circuit without circuit 1 without mixer and heating circuits 2 and 3, mixer corresponds to the common system flow tem- each with mixer.
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System function description Control of the heating circuits (cont.) Room temperature The pump idle time selected in parameter "08" in the ■ "Heating circuit..." group is reached. Room temperature in conjunction with a remote Conditions: control and room temperature hook-up (parameter –...
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System function description Control of the heating circuits (cont.) Frost protection Raising the reduced room temperature The flow temperature is maintained in accordance with During operation at reduced room temperature, the the heating curve for the reduced set room tempera- reduced set room temperature can be automatically ture, but at min.
System function description Control of the heating circuits (cont.) Example using the settings in the delivered condition Time Fig. 44 Start of operation at standard room temperature Set boiler water or flow temperature in accordance Set boiler water or flow temperature in accordance with parameter "FA": with the selected heating curve 50 °C + 20 % = 60 °C...
System function description DHW heating control (cylinder temperature… (cont.) Functions Time program Frost protection An automatic program or an individual time program The DHW cylinder will be heated to 20 °C if the DHW may be selected for DHW heating and the DHW circu- temperature falls below 5 °C.
System function description DHW heating control (cylinder temperature… (cont.) Control sequence The following parameters in the "DHW" group influ- Cylinder temperature sensor 2: ence the controlled sequence. Cylinder heating will start early if a lot of hot water is drawn off. Cylinder heating will terminate early if no hot Tank heating (parameter "00:0") water is drawn off.
System function description Plug-in adaptor for external safety equipment (accessories) Connecting one plug-in adaptor The wiring centre is automatically recognised by the Minimum pressure limiter ■ control unit as a KM-BUS subscriber. Additional high limit safety cut-out ■ ■ External controlled burner shutdown The following external safety equipment can be con- ■...
System function description EA1 extension (accessories) Fig. 46 Digital input 1 Power supply fÖ Digital input 2 Power supply for additional accessories fÖ Digital input 3 Central fault message/feed pump/DHW circula- Fuse tion pump (potential-free) 10V 0 to 10 V input KM-BUS –...
System function description EA1 extension (accessories) (cont.) Analogue input 0 10 V – The 0 to 10 V hook-up provides an additional set flow Ensure galvanic separation between the earth conduc- temperature: tor and the negative pole of the on-site power source. 1 V is seen as "no set flow temperature".
System function description AM1 extension (accessories) (cont.) Functions One of the following circulation pumps can be connec- ted to each of the connections A1 and A2: ■ Heating circuit pump for heating circuit without mixer ■ Circulation pump for cylinder heating ■...
The boiler water temperature is regulated by starting and stopping the burner or through modulation. ■ The set boiler water temperature is specified by the Vitotronic 300. For low temperature boilers, a minimum boiler water ■ temperature is specified via the coding card. This is maintained to protect the boiler.
Connection and wiring diagrams Vitotronic 300 Overview Fig. 48 A1 PCB extension, heating circuits 2 and 3 with mixer A6 LON communication module A2 PCB, low voltage A7 Safety part with temperature controller and high A3 PCB 230 V~ limit safety cut-out...
Connection and wiring diagrams Vitotronic 300 (cont.) Outside temperature sensor CAN bus subscriber Boiler water temperature sensor .2 External blocking boiler § Cylinder temperature sensor .3 Start the boiler externally as the last one in the boiler sequence Top cylinder temperature sensor in a cyl-...
Connection and wiring diagrams Vitotronic 100 Overview Fig. 52 A2 PCB, low voltage A7 Safety part with temperature controller and high A3 PCB 230 V~ limit safety cut-out A4 Network module A8 Programming unit A5 Coding card Electrical interfaces A6 LON communication module...
Specification Specification for Vitotronic 300 and Vitotronic 100 Rated voltage 230 V~ Rated frequency 50 Hz Rated current 12 A~ Power consumption 16 W Protection class IP rating IP 20 D to EN 60529; ensure through design/installation Function type Type 1B to EN 60730-1...
Certificates Declaration of conformity We, Viessmann Werke GmbH & Co. KG, D-35107 Allendorf, declare as sole responsible body that the named product complies with the European directives and supplementary national requirements in terms of its design and operational characteristics. Using the serial number, the full Declaration of Con- formity can be found on the following website: www.viessmann.co.uk/eu-conformity...
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Fault messages............117 Connection and wiring diagram – Without a fault display........... 131 – Vitotronic 100............154 Flow temperature sensor......... 131 – Vitotronic 300............150 Flue gas temperature sensor........132 Control Frost protection............141 – Boiler water temperature.......134, 149 Frost protection function...........143 Controlled burner shutdown, external......
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Relay test..............53 LON terminator............42 Repair...............131 Low water indicator..........37, 145 Required parameters – Vitotronic 100............48 – Vitotronic 300............48 Mains filter unit............44 Return temperature sensor........131 Mains isolator............. 42 Room temperature........... 140 MatriX burner............. 38 Room temperature sensor........131 Maximum pressure limiter........
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– Enabling..............115 Three-phase burner........... 40 – Information............115 Time program WiFi information............115 – Central heating............139 Wiring diagram – DHW heating............143 – Vitotronic 100............154 Troubleshooting............117 – Vitotronic 300............150 Two-stage burner, adjust control unit......46 Underfloor heating circuit........... 30...