KidKraft F24930 Installation And Operating Instructions Manual
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KidKraft F24930 Installation And Operating Instructions Manual

Falcon ridge playset
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FA L C ON R ID GE PLAYSET - F2 4 930

INSTALLATION AND OPERATING INSTRUCTIONS

WARNING
FOR OBSTACLE FREE SAFETY ZONE AND MAXIMUM NUMBER OF USERS SEE - Fort Guides in Main Clubhouse and Swing or Add On C
instructions. See Page 3 for Protective Surfacing requirements.
MAXIMUM VERTICAL FALL HEIGHT FOR ALL FORTS - 6'9" Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Warning.Only for demestic use.
TUBE SLIDE
2-4 Hrs
Two person
assembly
KidKraft, Inc .
4630 Olin Road
Dallas, Texas 75244 USA
customerservice@kidkraft .com
canadacustomerservice@kidkraft .com
1 .800 .933 .0771
972 .385 .0100
For online parts replacement visit
https://parts .kidkraft .com/
To reduce the risk of serious injury or death, you must read and follow these instructions. Keep
and refer to these instructions often and give them to any future owner of this play system.
Manufacturer contact information provided below.

Falcon Ridge

Required:

F24900 - Main Clubhouse and Swing
A24908 - Add On B
A24910 - Add On C
KidKraft Netherlands BV
Olympisch Stadion 29
1076DE Amsterdam
The Netherlands
europecustomerservice@kidkraft .com
+31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit
https://parts .kidkraft .eu/
A24911 - Add On M
A24912 - High Rail Wave Slide x 2
A24913 - TNRIII Tube Slide

Table of Contents

Protective Surfacing Guidelines . . . . . . . . . .pg . 3
About Our Wood – Limited Warranty . . . . . .pg . 5
Keys To Assembly Success . . . . . . . . . . . . .pg . 6
Metric Conversion Sheets . . . . . . . . . . . . pg . 7,8
Part Id And Steps . . . . . . . . . . . . . . . . . . pg . 9-76
Fort Guides . . . . . . . . . . . . . . . . . . . . . . pg . 78-79
9404930
FORTS
10-14 Hrs
Two person
assembly
Rev 06/18/2019

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Summary of Contents for KidKraft F24930

  • Page 1 Protective Surfacing Guidelines . . . . . . . . . .pg . 3 Instructions for Proper Maintenance . . . . . .pg . 4 KidKraft, Inc . KidKraft Netherlands BV About Our Wood –...
  • Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood KidKraft Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 Keys to Assembly Success Tools Required • Tape Measure • #1, #2 & #3 Phillips • Open End Wrench • 3/16” Hex Key • Carpenters Level or Robertson Bits (7/16”, 1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square or Screwdriver •...
  • Page 9 ADD ON M Parts I.D. (5) 2609 - 1 x 5 x 40-5/8" - Floor Board - 3632609 (4) 2790 - 1 x 5 x 15½" - Transom Board A - 3632790 (4) 2791 - 1 x 6 x 11" - Transom Board B - 3632791 (4) 2789 - 5/4 x 3 x 40 - Short Wall Tie - 3632789 2x - Sky Gable (3320212)
  • Page 10 Hardware Identification (Actual Size) Add On M Hardware 2pc. TN1 - 1/4" T - Nut 2pc. FW1 - 1/4" Flat Washer 2pc. LW1 - 1/4" Lock Washer (54503200) (51103200) (51303200) #8 x 1-1/2" 65pc. S2 - Wood Screw - (52043512) #8 x 2"...
  • Page 11 ADD ON C Parts (Reduced Part Size) 2pc. - 5536 - 5/8 x 2 x 6-3/4" - Counter Side - 38045536 Nominal Size Actual Size 2 x 2 1-1/2 x 1-1/2 1pc. - 2686 - 5/8 x 2-3/4 x 40-5/8" - Counter Front - 3632686 1 x 2 1 x 2 1 x 5...
  • Page 12 Part Identification (Actual Part Size) Add On C Hardware 2pc. TN1 - 1/4" T - Nut Hex Bolt 1/4 x 2-3/4" 2pc. H11 - - (53703223) (54503200) 2pc. FW1 - 1/4" Flat Washer - (51103200) 2pc. LW1 - 1/4" Lock Washer - (51303200) #6 x 30mm 20pc.
  • Page 13 Stake (6 Pk) 1x - KidKraft ID (3200318) Plaque (9320374) 1x - Space Glider Body - Glider Hanger (2pk) 1x - KidKraft Logo Plaque (3200105) (3320268) Yellow (3320353) 2x - Space Glider Handle (3320177) Green 1x - L Beam Brkt.
  • Page 14 Part Identification (Reduced Part Size) (Main Clubhouse and Swing) 1pc. - 2627 2pc. - 2618 Front Back 1pc. - 2639 SW Wall Panel 1¼ x 42 x 87" Panel 1¼ x 42 x 87" Back Roof Panel 1¼ x 36¾ x 44" Box 2 - 37632627 Box 2 - 37632618 Box 2 - 37632639...
  • Page 15 Hardware Identification (Actual Size) (Main Clubhouse and Swing) 10pc. TN1 - 1/4" T - Nut 5pc. FW0 - 3/16" Flat Washer - (51103100) 5pc. LW2 - 5/16" Lock Washer - (51303300) (54503200) 12pc. FW1 - 1/4" Flat Washer - (51103200) 8pc.
  • Page 16 Hardware Identification (Main Clubhouse and Swing) (Actual Size) Box 1,2 of 6 1/4 x 2-1/2" 16pc. WL5 - Wafer Lag Wafer Bolt 5/16 x 3" 3pc. WB7 - - (53613330) - (52613222) Hex Bolt 1/4 x 1-1/2" 4pc. H1 - - (53703212) Hex Bolt 1/4 x 2-3/4"...
  • Page 17 Part Identification (Reduced Part Size) ( Add On B ) (1) Lower Jamb 1¼ x 3 x 41-15/16" 3632601 2601 (1) Door Stop 5/4 x 3 x 10" 3632715 2715 2709 2649 1x - Door Hardware (3201710) 2x 9201713 Door Hinge 9207713 Door Catch (1) Door Window Panel...
  • Page 18 Part Identification (Reduced Part Size) ( TNR 3 ) (1) SL Gusset 1¼ x 3 x 15¾" (1) Lower SL Insert 1.36 x 8-1/8 x 26¼" 8934 3638934 Box 1 37638935 Box 1 8935 (1) TNR Upright 1¼ x 3 x 20¼" 8965 3638965 Box 1 (1) TNR Ground Brace 1¼...
  • Page 19 Part Identification (Reduced Part Size) ( TNR 3 ) 9x - TNR 2 Slide Elbow (3310121) 1x - TNR 2 Slide Exit Top (3310124) 1x - TNR3 Short Exit (3310132) 1x - TNR 3 Tube Support (9203601) 10x - TNR 2 Clamp Ring (9300120) (Green) 10pcs number 3300120 (1) Rebar Ground Stake...
  • Page 20 • The carton I .D . stamp is located on the end of each carton . The tracking number is located on the KidKraft ID Plaque (9320374) . • Please retain this information for future reference . You will need this information if you contact the Consumer Relations Department .
  • Page 21 Step 2: Frame Assembly Add On M Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2627) SW Wall Panel between 2 (2677) Narrow Panels noticing the panel orientations . The tops and bottoms of the panels should be flush.
  • Page 22 Step 2: Frame Assembly Part 2 B: Place (2622) End Panel Assembly between 2 (2677) Narrow Panels noticing the panel orientations . The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 23 Step 3: Join Frame Assemblies Part 1 A: Tight to the inside of the (2622) End Panel Assembly and flush to the bottom of the panels attach 1 (2792) Ground Brace to each (2677) Narrow Panel with 2 (S11) #8 x 2” Wood Screws per board. (fig. 3.1 and 3.2) Back 2677 2622...
  • Page 24 Step 3: Join Frame Assemblies Part 2 B: Tight to the inside of the (2627) SW Wall Panel and flush to the bottom of the panels attach 1 (2608) Floor Joist to each (2677) Narrow Panel with 2 (S11) #8 x 2” Wood Screws per board. (fig. 3.3 and 3.4) Back Fig.
  • Page 25 Step 3: Join Frame Assemblies Part 3 C: With at least two helpers lift the two wall assemblies so the (2792) Ground Braces meet the (2608) Floor Joist as shown in fig. 3.5. D: Place 1 (2618) Front Back Panel between the 2 (2677) Narrow Panels on the outside of the (2792) Ground Braces and (2608) Floor Joists on the front and back walls then from the inside of the assembly attach (2792) Ground Braces and (2608) Floor Joists to each (2618) Front Back Panel with 4 (S11) #8 x 2”...
  • Page 26 Step 3: Join Frame Assemblies Part 4 2627 Fig. 3.6 E: On the Back Wall, from inside the assembly, tight to (2622) End Panel Top View 2677 Assembly, halfway up the assembly attach 1 (2610) Side Joist, 5/8” down from the panel floor, to (2677) Narrow Panel and (2618) Front Back Panel with 2 (H11) 1/4 x 2-3/4”...
  • Page 27 Step 3: Join Frame Assemblies Part 5 H: From inside the assembly, flush to the top of the assembly place 1 (2789) Short Wall Tie tight to each side of (2622) End Panel Assembly and each side of (2627) SW Wall Panel then attach each to (2677) Narrow Panels and (2618) Front Back Panels on both the front and back walls with 4 (S11) #8 x 2”...
  • Page 28 Step 3: Join Frame Assemblies Part 6 I: On the inside of the assembly attach each (2677) Narrow Panel to (2618) Front Back Panel on both the front and back walls using 4 Flat Panel Brackets per wall in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket.
  • Page 29 Step 4: Floor Assembly Part 1 A: From inside of the assembly centre (2795) Long Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of boards then attach (2795) Long Floor Joist to each panel with 2 (S4) #8 x 3”...
  • Page 30 Step 4: Floor Assembly Part 2 B: Starting at (2622) End Panel Assembly place 5 (2609) Floor Boards followed by 1 (2648) Floor Board then the remaining 13 (2609) Floor Boards . Make sure all boards are evenly spaced then attach to (2795) Long Joist and each (2610) Side Joist and (2794) Joist with 5 (S2) #8 x 1-1/2”...
  • Page 31 Step 5: Attach SW Ground and Diagonal A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW Wall Panel.
  • Page 32 Beam as shown in fig. 6.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach KidKraft Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 6.4) 2614 5/16”...
  • Page 33 Step 7: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig.
  • Page 34 Step 8: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 35 Step 9: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 36 Step 10: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 10.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts .
  • Page 37 Step 11: Install Upper and Lower Jambs A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 9-5/8” to the inside of the right post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig. 11.1, 11 .3, 11 .4 and 11 .5) B: In the lower opening of (2622) End Panel Assembly and the front (2618) Front Back Panel place 1 (2601) Lower Jamb so it measures 17”...
  • Page 38 Step 12: Install Window and Wall Inserts Part 1 - Front Wall A: On the Front of the assembly, in the openings of the (2677) Narrow Panels install 2 (2655) Upper Window Inserts in the upper openings and 1 (2649) Lower Window Insert in the lower opening on the Swing Side using 9 (S0) #8 x 7/8”...
  • Page 39 Step 12: Install Window and Wall Inserts Part 2 - Left Side C: In the lower openings of (2622) End Panel Assembly install 2 (2649) Lower Window Inserts with 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.5, 12.6 and 12.7) D: In the upper openings of (2622) End Panel Assembly install 1 (8935) Lower SL Insert with 4 (S0) #8 x 7/8”...
  • Page 40 Step 12: Install Window and Wall Inserts Part 3 - Back Wall E: On the Back of the assembly, install 2 (649A) Short Half Walls in the lower opening of each (2677) Narrow Panel and 1 (2665) Half Wall Insert in the lower openings of (2618) Front Back Panel using 4 (S0) #8 x 7/8” Truss Screws per insert.
  • Page 41 Step 13: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly . Press the Minute Hand over the Hour Hand and connect with the Clock Screw.
  • Page 42 Step 14: Rock Wall Assembly Fig. 14.1 Note: The holes in the rock boards 0349 must orient to the 2603 2603 2604 top of the boards. 2604 2604 2605 7-5/8” x 4 per Approx board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”...
  • Page 43 Step 15: Attach Rock Wall Assembly to Fort Part 1 A: Place Rock Wall Assembly centred in opening shown on the Fort Guide at the end of the instructions and flush as shown below. Attach (0349) Rock Rails using 4 (S11) #8 x 2” Wood Screws. (fig. 15.1 and 15.2) B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, flush to top of (0349) Rock Rail using 4 (S2) #8 x 1-1/2”...
  • Page 44 Step 15: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw . Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 45 Step 16: Cafe Table Assembly A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 16.1. B: Place Table Top Assembly tight in the opening of the back (2618) Front Back Panel on top of (2665) Half Wall Insert as shown in Fort Guide at the end of the instructions then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2”...
  • Page 46 Step 17: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 17.1) B: With a helper hold the Canopy against the fort, centred on the (2618) Front Back Panel shown on the Fort Guide, make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2”...
  • Page 47 Step 18: Attach Sky Chalk Wall to Fort A: From inside the assembly place Sky Chalk Wall tight to (2611) Table Top and (2618) Front Back Panel then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside. (fig. 18 .1, 18 .2, 18 .3 and 18 .4) Fig.
  • Page 48 Step 19: Attach Slides to Fort A: At the front of the fort place each Slide in the centre of each opening of (2618) Front Back Panel, pre-drill with a 1/8” drill bit then attach both slides to fort through the panel using 3 (S7) #12 x 2” Pan Screws per slide . (fig.
  • Page 49 Step 20: Counter Assembly Part 1 A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S2) #8 x 1-1/2” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (fig. 20.1) B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and flush to the top of the board, then attach, in the top holes, with 1 (S2) #8 x 1-1/2”...
  • Page 50 Step 20: Counter Assembly Part 2 C: On the inside of (2627) SW Wall Panel place Counter Assembly so the top of (2687) Counter Back is flush to the top of the opening then attach with 5 (S2) #8 x 1-1/2” Wood Screws. (fig. 20.2 and 20.3) Back Fig.
  • Page 51 Step 20: Counter Assembly Part 3 D: Place 1 (6136) Counter Brace flush to the front and outside edge of each outer (5736) Counter Joist and tight to (2627) SW Wall Panel then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (fig. 20.4 and 20.5) Fig.
  • Page 52 Step 20: Counter Assembly Part 4 E: Place (2686) Counter Front against (5736) Counter Joists so the ends are flush and the centre (5736) Counter Joists are centred over the pilot holes . Measure 5/8” down from the top of (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S2) #8 X 1-1/2”...
  • Page 53 Step 20: Counter Assembly Part 5 F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm Trim Screws. (fig. 20.7) G: Tight to (2685) Counter Top and flush to the outside edges of the outer (5736) Counter Joists attach 1 (5536) Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board.
  • Page 54 Step 20: Counter Assembly Part 6 J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 20.9) Important: Use a hand held screw driver and DO NOT over tighten. Fig. 20.9 Faucet Sink Knob Sink Knob...
  • Page 55 Step 20: Counter Assembly Part 7 K: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 20.10 and 20.11) Important: Use a hand held screw driver and DO NOT over tighten.
  • Page 56 Step 21: Attach Utensil Shelf A: From inside the assembly, centred in the top of the opening of (2627) SW Wall Panel above the counter attach Utensil Shelf with 2 (S5) #8 x 1/2” Pan Screws as shown in fig. 21.1 and 21.2. B: Attach Pot, Pan and Spatula to the Utensil Shelf.
  • Page 57 Step 22: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 22.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16”...
  • Page 58 Step 23: Attach Door Components Add On B Part 1 A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 23.1) B: On the inside of (2709) Door Window Panel measure 22”...
  • Page 59 Step 23: Attach Door Components Part 2 C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 23.2) D: On the opposite side of the Door Handle measure 5/8”...
  • Page 60 Step 24: Attach Door Jamb A: Measure 17” from the inside of (2618) Front Back Panel on each side then place the (2601) Lower Jamb and attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount . Be sure not to cover the holes in the panel as they will be needed.
  • Page 61 Step 25: Attach Door Assembly to Fort A: In the opening for the door as shown in the Fort Guides, measure 5/8” up from the bottom of the opening and maximum 5/8” from (2601) Lower Jamb and attach the remaining side of the hinges to (2601) Lower Jamb using 3 (S13) #6 x 5/8”...
  • Page 62 Step 26: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 26.1) Important: Use a hand held screw driver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to the panel with 3 (S11) #8 x 2”...
  • Page 63 Step 27: Attach Lower Window Insert A: Place the Lower Window Insert in the opening as shown in the Fort Guides from inside the assembly then attach to the panel and (2601) Lower Jamb with 9 (S0) #8 x 7/8” Truss Screws. (fig. 27.1 and 27.2) Panel Fig.
  • Page 64 Step 28: Attach Slide Wall Inserts TNR 3 A: In the narrow opening of (2622) End Panel Assembly (Upper Jamb should already be installed), place the MOD Side Lite from inside the assembly then attach to the panel and (2602) Upper Jamb with 14 (S0) #8 x 7/8” Truss Screws.
  • Page 65 Step 29: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 29.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
  • Page 66 Step 29: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 29.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
  • Page 67 Step 30: Attach Flange Assembly to Fort Part 1 A: With a helper place the Flange Assembly flush to the top opening in (2622) End Panel Assembly as shown in fig. 30.1, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
  • Page 68 Step 30: Attach Flange Assembly to Fort Part 2 D: Place (8934) SL Gusset tight to (2622) End Panel Assembly, flush to the top of the bottom opening and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (fig. 30.4 and 30.5) E: Pre-drill pilot hole with a 3/16”...
  • Page 69 Step 31: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 70 Step 31: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts Fig. 31.5 go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 71 Step 32: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go Fig. 32.1 through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 72 DO NOT USE DO NOT USE USE IMAGE Step 32: Attach Elbow Assembly to Elbow Assembly USE IMAGE Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 73 Step 33: TNR Brace Assembly A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2”...
  • Page 74 Step 34: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 75 Step 35: Attach TNR Brace Assembly A: Use (8965) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut . The bolt will no longer be needed, but keep the lock nut. (fig. 35.1 and 35.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4”...
  • Page 76 Step 36: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 36.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
  • Page 77 Step 37: Attach Exit End Assembly to Fort Fig. 37.1 Note: When installing Pan Bolts make sure to look at Exit Elbow Top Slide Bolt Holes Assembly holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 78 Step 38: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 38.1 drive 1 Rebar Ground Stake 13” into the ground against the (8965) TNR Upright . Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off .
  • Page 79 Step 39: Roof Support Assemblies A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw . Repeat this step so there are 2 Roof Support Assemblies. (fig. 39.1) B: Attach 1 (2680) Roof Support to a second (2680) Roof Support at peak using 1 (S4) #8 x 3”...
  • Page 80 Step 40: Large Roof Assembly Part 1 A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 81 Step 40: Large Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 40.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6 (S11) #8 x 2”...
  • Page 82 Step 41: Attach Sky Gable A: On each side of the Large Roof Assembly attach 2 Sky Gables to the inside of the (2617) Roof Supports with 4 (S5) #8 x 1/2” Pan Screws per gable. (fig. 41.1 and 41.2) Sky Gable Fig.
  • Page 83 Step 42: Small Roof Assemblies A: Place (2672) Front Small Roof against (2671) Back Small Roof so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 84 Step 43: Gable Dormer Assembly A: Place (2699) Gable Dormer RT tight to (2689) Gable Dormer LT then place Sky Gable tight against the dormers and attach with 4 (S5) #8 x 1/2” Pan Screws. (fig. 43.1) B: Attach (2699) Gable Dormer RT and (2689) Gable Dormer LT with 1 Narrow Angle Bracket using 2 (S5) #8 x 1/2”...
  • Page 85 Step 44: Attach Gable Dormer to Roof A: On the outside of the Large Roof Assembly on (2644) Front Roof Panel, on the 5th siding down, place (2688) Dormer Cleat centred on the panel (over the middle inside slat) then attach with 2 (S11) #8 x 2” Wood Screws . Make sure the screws go into the siding and the slats.
  • Page 86 Step 45: Attach Roof Ends Part 1 A: On (2627) SW Wall Panel and (2622) End Panel Assembly place 1 (2646) Roof End flush to the top of the panel on the right hand side, measure overhang so it is 2-5/8” then attach with 3 (S11) #8 x 2” Wood Screws per board.
  • Page 87 Step 45: Attach Roof Ends Part 2 C: On the Back of the fort place 1 (2684) Mid Roof End flush to the top of each (2677) Narrow Panel centred over the pilot holes then measure 1-1/4” down from the top of the panel and attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2”...
  • Page 88 Step 46: Upper Window Installation A: On the Front and Back Walls place 1 (2683) Wall Tie tight to the top of the floor boards and 1/4” in from both sides of the centre board in each (2618) Front Back Panel then attach with 3 (S11) #8 x 2” Wood Screws. (fig. 46.1 and 46 .2) B: Tight to the top of each (2618) Front Back Panel over each (2683) Wall Tie place 1 (2802) Transom Window on each panel and attach with 1 (S11) #8 x 2”...
  • Page 89 Step 47: Mid Roof Support Assemblies A: Attach 1 (2788) Mid Roof Support to a second (2788) Mid Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Mid Roof Support Assemblies. (fig. 47.1 and 47.2) Fig.
  • Page 90 Step 48: Attach Mid Roof Support Assemblies A: Place 1 Mid Roof Support Assembly on each side of the (2802) Transom Windows and flush to the ends of each (2684) Mid Roof End then attach to (2802) Transom Window using 2 (S3) #8 x 2-1/2” Wood Screws per (2788) Mid Roof Support and to each (2684) Mid Roof End with 1 (S4) #8 x 3”...
  • Page 91 Step 49: Attach Long Roof Ends A: Place 1 (2793) Long Roof End tight to each (2788) Mid Roof Support and flush to the top of (2802) Transom Window . Make sure (2793) Long Roof End is level and the overhang at each end meaures 4-7/8”, then attach to (2788) Mid Roof Supports with 1 (S3) #8 x 2-1/2”...
  • Page 92 Step 50: Attach Transom Boards A: Tight to (2802) Transom Window and flush to the bottom of (2788) Mid Roof Support attach 1 (2790) Transom Board A to (2788) Mid Roof Support and (2793) Long Roof End with 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 50.1 and 50 .2) B: Tight to (2790) Transom Board A and flush to the bottom of (2788) Mid Roof Support attach 1 (2791) Transom Board B to (2788) Mid Roof Support and (2793) Long Roof End with 4 (S2) #8 x 1-1/2”...
  • Page 93 Step 51: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift one Small Roof Assembly up and over the Back side of the fort . Guide the Small Roof Assembly onto the fort so it slides under one of the Mid Roof Support Assemblies and the (2788) Mid Roof Supports sit tight to the siding on the Small Roof Assembly .
  • Page 94 Step 51: Attach Roof Assemblies to Fort Part 2 D: Attach (2680) Roof Supports to (2646) Roof Ends and (2647) Roof End Lefts with 1 (S3) #8 x 2-1/2” Wood Screw per support. (fig. 51.3 and 51.4) 2680 Fig. 51.3 2680 2646 2646...
  • Page 95 Step 51: Attach Roof Assemblies to Fort Part 3 E: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of each (2793) Long Roof End.
  • Page 96 Step 51: Attach Roof Assemblies to Fort Part 4 G: Attach each (2683) Wall Tie to the middle roof rafters of the Large Roof Assembly with 1 Spiral Wave Bracket and 3 (S8) #12 x 3/4” Pan Screws per side. (fig. 51.7 and 51.8) Fig.
  • Page 97 Step 52: Attach Flags A: Place 1 Flag at the peak of each Small Roof Assembly and attach to (2680) Roof Supports with 2 (S10) #8 x 1” Pan Screws per flag. (fig. 52.1) Fig. 52.1 Flag Small Roof Assembly x 2 per Flag 2680...
  • Page 98 Step 53: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 53.1, 53.2 and 53.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 53.4) C: Tighten the top screws in all 4 Bench Legs.
  • Page 99 Step 54: Attach Belt Swings and Glider Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench.
  • Page 100 Size: 66.7mm x 175 mm Size: 66.7mm x 175 mm WARNING ADVERTENCIA A: Attach KidKraft I .D . AVERTISSEMENT Plaque to a location on ES NECESARIA LA SUPERVISIÓN your set that is easily CONTINUOUS ADULT DE UN ADULTO EN TODO MOMENTO.
  • Page 101 2677 Fort Guide: Falcon Ridge 2618 2677 MOD 3-Pane 2802 2655 Transom 2655 17” 17” Front 649A 2601 2802 MOD 3-Pane Transom Clock Set 2655 2655 2649 Clock 2677 Position Door Slide Assembly Position 2677 2649 Front Installation Slides 649A Door Assembly 2601 649A...
  • Page 102 2618 Fort Guide: Falcon Ridge 2802 2677 Cafe 2655 Canopy Set 2677 Back 649A 2677 2802 2677 649A 2665 Cafe Canopy Rock Wall Rock Wall Assembly Assembly Position Sky Chalk Sky Chalk Wall Wall Cafe Table 649A Back Installation Assembly 649A Cafe Table 2618...
  • Page 103 NOTES NOTES...
  • Page 104 NOTES NOTES...
  • Page 105 Would you recommend the purchase of our products to friends and family? Comments: MAIL TO: Fill out your registration card online at KidKraft https://prdregistration.kidkraft.com/ 4630 Olin Road Dallas, TX 75244 United States KidKraft would like to say Thank You for Attention: Customer Service your time and feedback.

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