Related Manuals for Wacker Neuson AP1840 Series
Summary of Contents for Wacker Neuson AP1840 Series
- Page 1 Operator’s manual Vibrating plate 1840we, 1840e, 1850we, 1850e Model 5100043780 Document Issue 09.2018 Version Language...
- Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: California Proposition 65 Warning
1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. - Page 4 1 CALIFORNIA Proposition 65 Warning 100_0000_0024.fm...
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Page 5: Table Of Contents
Storage location of the manual ....................8 Accident prevention regulations....................8 More information.......................... 8 Target group ..........................8 Explanation of symbols........................ 8 Wacker Neuson Contact partner ....................9 Disclaimer ............................ 9 Product identification of the machine................... 9 Security ..........................10 Policy ............................10 Proper use .......................... - Page 6 Table of contents 10.6 After operation ........................... 29 Maintenance ......................... 30 11.1 Maintenance table ........................30 11.2 Maintenance work........................30 Troubleshooting, ......................... 33 12.1 Fault table - rechargeable battery....................33 12.2 Fault table ..........................33 Disposal ..........................35 13.1 Disposal of batteries ........................35 Disposal ..........................
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Page 7: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 8: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 9: Wacker Neuson Contact Partner
3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual. -
Page 10: Security
Vibration of sett paving (paving stones). The machine may only be combined and operated with permissible components. The machine may only be operated with the rechargeable battery and accessories permitted by Wacker Neuson. In particular, misuse is considered: Compaction of very cohesive soils. ... -
Page 11: Areas Of Responsibility Of The Operator
The following in particular are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 12: Specific Safety Instructions - Vibratory Plates
4 Security 4.8.1 Working area Keep the working area tidy. Cluttered or dark working areas can lead to accidents. Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing capacity of the floor or obstacles in the vicinity. Make working area safe for the public transport sector. - Page 13 4 Security 4.9.2 Take work breaks regularly When operating this machine for long periods of time, vibration-induced circulatory disorders may occur to your fingers, hands or wrists. Symptoms: The aforementioned body parts falling asleep, tingling, pain, sharp pains and changes to skin color. ...
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Page 14: General Safety Instructions - Fuel, Lubricants And Coolants
To charge the Wacker Neuson rechargeable batteries, only use the battery charger approved by Wacker Neuson. Wacker Neuson rechargeable batteries may only be used in the machine specified for this purpose by Wacker Neuson. Rechargeable batteries may not be dismantled, opened or deformed. -
Page 15: General Safety Instructions - Battery Charger (Accessories)
into the battery charger increases the risk of an electric shock. Only charge approved rechargeable batteries from Wacker Neuson. The battery charger may not be exposed to heat or fire. Storage in direct sunlight is to be avoided. -
Page 16: Personal Protective Equipment
4 Security Keep the power cable clean and avoid the effects of heat, oil, sharp edges or moving machine parts on the cable. The power cable may not be used for carrying or suspending the machine. Do not pull the cable to pull the plug out of the outlet. -
Page 17: Behavior In Dangerous Situations
Technical data. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 4.15 Behavior in dangerous situations Preventive measures: Always be prepared for accidents. -
Page 18: Safety And Information Labels
5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. - Page 19 5 Safety and information labels Item Label Description Use personal protection equipment in order to prevent injuries and health hazards. Ear protection. Read operator's manual. US Machines Warning. From chemicals that cause cancer, birth defects or other reproductive damage.
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Page 20: Setup And Function
Short description In this machine is a vibrating plate that is operated with a Wacker Neuson rechargeable battery. The vibrating plate by Wacker Neuson consists fundamentally of a rechargeable battery, converter, exciter, baseplate, guide bracket and water tank. -
Page 21: Components And Operator's Controls
7 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Rechargeable battery (optional) Exciter Central lifting point Base plate Protective cage Water tank (optional) Rubber-metal buffer Nameplate Operator's controls Item Designation Item Designation Lock Control handle Switching and safety lever 100_0202_cp_0013.fm... -
Page 22: Components And Operator's Controls Of The Rechargeable Battery (Optional)
The display uses six LEDs to indicate the charge situation of rechargeable battery. Service indicator If the LED illuminates, contact the service department of the Wacker Neuson contact partner. Temperature display The LED illuminates if the rechargeable battery has reached a temperature that is too high or too low. -
Page 23: Transport
8 Transport Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injuries from crushing. Only use suitable and tested lifting gear and slings with sufficient lifting capacity. ... -
Page 24: Packaging And Transporting The Rechargeable Battery
9 Storage Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point Lashing 1. To lift the motor, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. 3. -
Page 25: 10 Operation And Use
10.1.2 Charge and deploy rechargeable battery NOTICE Only use battery chargers and rechargeable batteries from Wacker Neuson. Charge the rechargeable battery 1. Place the battery charger and rechargeable battery on a dry and clean working area. 2. Connect the battery charger to the power source. -
Page 26: Notes About Operation
Recommendation: In each case, determine the maximum dumping height through compaction tests and soil samples. Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device in order to avoid damage to the machine and compaction material. See chapter Accessories. 100_0202_op_0020.fm... -
Page 27: Commissioning
10 Operation and use 10.3 Commissioning Item Designation Item Designation Start button on/off LED light progress bar 1. Firmly hold the machine by the control handle. 2. Check that the starter lever is in the OFF position. 3. Press the starter button on the rechargeable battery. 4. -
Page 28: Operation
10 Operation and use 10.4 Operation Only guide and steer the machine using the control handle. 10.4.1 Display – battery charge state Regularly check the charge situation of rechargeable battery during operation. Number of illuminating LEDs of the Significance rechargeable battery 1 LED illuminates Charge situation of battery 0 - 20% - Charge the rechargeable battery. -
Page 29: After Operation
10 Operation and use 10.6 After operation CAUTION Hot surfaces Wear protective gloves. 10.6.1 Remove the rechargeable battery Item Designation Item Designation Lock Rechargeable battery 1. Wait until the machine has come to a complete standstill. 2. Check that the starter lever is in the OFF position. 3. -
Page 30: 11 Maintenance
11 Maintenance 11 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Risk of injury from uncontrolled starting of the machine and moving parts. Only perform maintenance work with the machine switched off and battery dismantled. -
Page 31: Din En Iso 9001 Certificate
11 Maintenance 11.2.1 Machine maintenance jobs Clean the machine NOTICE Do not use high-pressure washers! Penetrating water can damage electrical operator's controls or components of the machine. 1. After cleaning, check the cable, utility lines and hardware for loose connections, chafe marks and other damage. - Page 32 Penetrating moisture can lead to a total failure. 1. Check for damage after cleaning. 2. Check the cable and plug to ensure they are in a flawless condition. NOTICE If the battery charger is damaged, contact the service department of the Wacker Neuson contact partner. 100_0202_mt_0018.fm...
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Page 33: Troubleshooting
Maintenance LED The rechargeable battery comes on. was disabled due to a fault. Contact your Wacker Neuson contact partner. 12.2 Fault table Fault Possible causes Remedial measure The machine will not operate. - Page 34 The machine was overloaded. Switch the machine on again. Excess temperature of the Let the machine cool. converter. Under temperature machine Only operate the machine in the permissible temperature range see chapter Technical Data. Contact your Wacker Neuson contact partner. 100_0202_ts_0017.fm...
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Page 35: 13 Disposal
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased. -
Page 36: 14 Disposal
14 Disposal 14 Disposal 14.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws. -
Page 37: 15 Accessories
15 Accessories 15 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ... -
Page 38: 16 Technical Data
16 Technical data 16 Technical data NOTICE The given total vibration value and the given noise emission value can also be used for an interim estimate of the loading. The result of this is to determine further safety measures to protect the operator during the actual conditions of use. 16.1 Noise and vibration information The noise and vibration information listed was determined according to the following guidelines with the... -
Page 39: Vibrating Plate
16 Technical data 16.2 Vibrating plate Designation Unit AP1840we AP1840e AP1850we AP1850e Item number 5100042938 5100042939 5100038311 5100038319 Rated current 21,5 Rated voltage Electrical load rating Kind of current (output) direct current Centrifugal force Oscillations 5.880 Compaction performance* Travel speed m/min Gradeability 46,6... -
Page 40: Rechargeable Battery
16 Technical data 16.3 Rechargeable battery Designation BP1000 Item number 5100025709 Rated voltage Kind of current (output) Length Width Height Weight Battery product identification 14INR19/65/-8 Battery type Lithium ion Energy content 1,008 Capacity Max. discharge current Max. charging current Protection rating IP2X Storage temperature range °C... - Page 41 16 Technical data 16.4.1 Extension cable WARNING Warning of electrical voltage! Serious injury due to electric shock. Check power cable and extension cable for damage. Only use extension cables whose grounded conductor is connected to the plug and coupling - only for machines of class rating I + III, see chapter Technical data.
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Page 42: 17 Glossary
17 Glossary 17 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance No special protection, other than the basic insulation. No grounded conductor. -
Page 43: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AP1840, AP1850 Product type Vibratory plate Function of product Soil compaction... - Page 44 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery...
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