Related Manuals for Wacker Neuson APS1030
Summary of Contents for Wacker Neuson APS1030
- Page 1 Operator’s Manual Vibration Plate Machine Type APS1030, APS1135, APS1340, APS1550, APS2050 Material Number 5100060593 5100060593 Version Date 02/2022 Language [en]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specific- ations for further technical development at any time without any claim to changes to machines already delivered.
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Page 3: Table Of Contents
Contents Contents EC Declaration of Conformity EC Declaration of Conformity EC Declaration of Conformity Foreword Introduction ............................. 14 Storage Location of the Operator's Manual .................. 14 Accident Prevention Regulations .................... 15 Contact person .......................... 15 Limitation of liability......................... 16 Use of the operator’s manual...................... 16 Usage Designated use .......................... - Page 4 Contents Lashing the machine........................ 41 Packing and transporting rechargeable battery ................ 41 Transporting battery charger ...................... 42 Commissioning Safety instructions for operation ..................... 43 Tests before commissioning ...................... 44 Charge the rechargeable battery .................... 44 Install the rechargeable battery ...................... 45 Putting into operation ........................
- Page 5 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product APS1030 Product type Vibratory plate Function of product Soil compaction...
- Page 6 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product APS1135 Product type Vibratory plate Function of product Soil compaction...
- Page 7 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product APS1340 Product type Vibratory plate Function of product Soil compaction...
- Page 8 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product APS1550, APS2050 Product type Vibratory plate Function of product Soil compaction...
- Page 9 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BP500, BP1000, BP1400 Product type Accumulator Function of product Power supply...
- Page 10 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BP500, BP1000, BP1400 Product type Accumulator Function of product Power supply...
- Page 11 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BP500, BP1000, BP1400 Product type Accumulator Function of product Power supply...
- Page 12 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery...
- Page 13 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery...
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Page 14: Foreword
Foreword 4.1 Introduction Foreword Introduction This operator’s manual contains important information and procedures for the safe, proper and economical operation of this machine. Careful read- ing, understanding and observing it helps to avoid hazards, reduce repair costs and downtimes and thus increase the availability and service life of the machine. -
Page 15: Accident Prevention Regulations 4.3
Foreword Accident Prevention Regulations 4.3 Symbol Explanation ⇨ Indicates a result or an intermediate result of an action. ✓ Indicates prerequisites that must be established for the activity. ● Indicates a list, e.g. if several components are named one after the other. Indicates a sub-list, e.g. -
Page 16: Limitation Of Liability
Foreword 4.5 Limitation of liability Limitation of liability In the event of the following infringements, the manufacturer disclaims any liability for personal injury and damage to property: • Actions contrary to this operator’s manual. • Non-designated use • Deployment of untrained personnel. •... - Page 17 Foreword Use of the operator’s manual 4.6 Information Compatible rechargeable batteries! Only use the following rechargeable batteries: ► BP500 ► BP1000 with production date 08/2019 or later (see type label) ► BP1400 ► Other incompatible rechargeable batteries switch off automatically after 30 seconds and do not release any voltage at the plug recept- acle.
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Page 18: Usage
Usage 5.1 Designated use Usage Designated use Designated use also includes observing all notes and safety instructions in this operator’s manual and observing the prescribed care and mainten- ance instructions. The machine is used for: • Compaction in earth and gravel construction. •... -
Page 19: Safety
Safety Safety symbols and signal words 6.1 Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious injury if it is not avoided. -
Page 20: Structual Changes
Safety 6.3 Structual changes Structual changes Structural modifications may not be made without the written consent of the manufacturer. Unauthorized structural changes may result in hazards to the operator and/or third parties as well as damage to the machine. The manufacturer's liability and warranty are also void in the event of un- authorized structural alterations. -
Page 21: Obligations Of The Operator 6.5
Safety Obligations of the operator 6.5 Obligations of the operator • Know and implement applicable health and safety regulations. • In a risk assessment, identify hazards arising from working conditions at the place of use. • Create operating instructions for the operation of this machine. •... -
Page 22: General Safety Instructions For Power Tools
Safety 6.8 General safety instructions for power tools General safety instructions for power tools WARNING Read all safety information and instructions, illustrations and tech- nical data provided with this power tool. Failure to comply with the following instructions can cause electric shock, fire and/or serious injuries. - Page 23 Safety General safety instructions for power tools 6.8 1) Working area safety – Keep your working area clean and well lit. Cluttered or dark work areas can lead to accidents. – Do not work with a power tool in explosive environments where there are flammable liquids, gases or dust.
- Page 24 Safety 6.8 General safety instructions for power tools – Remove the adjusting tools or spanners before switching the power tool on. A tool or wrench that is in a rotating part of the power tool can cause injury. – Avoid an abnormal posture. Ensure you have good footing and keep your balance at all times.
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Page 25: Specific Safety Instructions For Vibration Plates 6.9
Safety Specific safety instructions for vibration plates 6.9 – Only charge the batteries in battery chargers that are recom- mended by the manufacturer. For a battery charger that is suit- able for a certain type of batteries, there is a risk of fire if it is used with other batteries. - Page 26 Safety 6.9 Specific safety instructions for vibration plates 6.9.2 Operational safety • When operating the machine, make sure that no gas, water or elec- trical lines or pipes are damaged. • Exercise the utmost degree of caution near abysses or slopes. Danger of falling! •...
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Page 27: Specific Rechargeable-Battery-Related Safety Instructions 6.10
Safety Specific rechargeable-battery-related safety instructions 6.10 6.10 Specific rechargeable-battery-related safety instructions 6.10.1 General safety instructions • Do not take apart, open or deform rechargeable batteries. • Do not short-circuit rechargeable batteries. • Do not store rechargeable batteries in a box or draw as this can pose hazards where they can short out each other or be shorted out by an- other conductive material. - Page 28 Safety 6.10 Specific rechargeable-battery-related safety instructions 6.10.2 External influences • Do not expose the rechargeable battery to heat or fire. Avoid storage in direct sunlight. • Do not throw the rechargeable battery into a fire. • Do not expose the rechargeable battery to mechanical shocks. •...
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Page 29: Specific Charger-Related Safety Instructions 6.11
Safety Specific charger-related safety instructions 6.11 6.11 Specific charger-related safety instructions 6.11.1 General information WARNING Fire hazard! The use of battery chargers in a flammable environment or near open flames may result in a fire. ► Do not operate the battery charger on easily flammable surfaces (e.g. -
Page 30: Safety Features
Safety 6.12 Safety features 6.11.3 Operational safety • Damaged battery chargers may not be used. • In case of malfunctions, disconnect the battery charger immediately from the power source. • Charge only approved compatible rechargeable batteries. • Damaged batteries may not be recharged. •... -
Page 31: Maintenance 6.13
Safety Maintenance 6.13 6.13 Maintenance • Do not service, repair, adjust or clean the machine when it is switched on. • Remove accumulator from the machine before maintenance work. • Observe maintenance intervals according to maintenance plan. Have work that is not listed performed by a service partner. •... -
Page 32: Description Of The Machine
Description of the Machine 7.1 Scope of delivery Description of the Machine Scope of delivery Remove all packaging material from the machine. • Vibration plate • Operator’s manual • Rechargeable battery Type plates and labels 7.2.1 Type label A type label is permanently attached to the machine. Other type labels Furthermore, the following components of the machine are provided with their own type label:... - Page 33 Description of the Machine Type plates and labels 7.2 7.2.2 Safety and information labels WARNING Injury hazard due to missing or damaged labels and signs! Safety labels contain important information to protect the operator. ► Keep all safety, warning and operating instructions on the machine in a clearly legible condition.
- Page 34 Description of the Machine 7.2 Type plates and labels Risk of injury from falling machine • Only lift at the lifting point. • No lifting with an excavator bucket. Wear personal protective equipment to avoid injury and health problems. • Use hearing protection. •...
- Page 35 Description of the Machine Type plates and labels 7.2 No lifting point. Type label. The machine complies with part 15 of the FCC regulations (valid for US market). Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov 7.2.4...
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Page 36: Components
Description of the Machine 7.3 Components Dangerous goods class 9A, UN 3480: Lithium-ion batteries. Observe transport regulations. Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Safe Drinking Water and Toxic Enforcement Act of 1986) For more information: www.P65Warnings.ca.gov Components Water tank Central suspension Rechargeable battery Protective frame / guide rechargeable battery... -
Page 37: Components And Control Elements Accumulator 7.5
Description of the Machine Components and control elements accumulator 7.5 Switch On/Off Guide bracket Lock rechargeable battery Water sprinkling regulation Handle Components and control elements accumulator Start button Activation/deactivation Control light Charge condition Control light diagnosis Control light rechargeable battery error Control light overtemperature/undertemperature Handle Connections (contact strip) -
Page 38: Components And Operator's Controls Battery Charger
Description of the Machine 7.6 Components and operator's controls battery charger Components and operator's controls battery charger 1 Control light Charge condition 2 Control light Operation 3 Control light Fault 4 Power cable 5 Power cable of the rechargeable battery 6 Type label Control light Charge condition LED comes on. -
Page 39: Transportation
Transportation Safety instructions for transport 8.1 Transportation Safety instructions for transport WARNING Hazard of falling! The falling machine can cause serious injuries, e.g. by crushing. ► Only use suitable and tested lifting gear and slings (safety hooks) with sufficient lifting capacity. ►... -
Page 40: Lifting The Machine
Transportation 8.3 Lifting the machine Lifting the machine Lifting with lifting device and lifting gear WARNING Risk of crushing! If the machine is unstable, the lifting gear and the hoist may fail and fall down. ► Check the stability of the lifted machine before continuing work. To ensure safe lifting, appoint a competent instructor. -
Page 41: Lashing The Machine 8.4
Transportation Lashing the machine 8.4 Lifting by the handles Designate at least one second person for a safe lifting operation. Two persons should hold and lift the machine at the provided handles with both hands. Load the machine into or onto the transport vehicle. Lashing the machine NOTICE Use anti-slip mats to secure the load. -
Page 42: Transporting Battery Charger
Transportation 8.6 Transporting battery charger Transporting battery charger Roll up the charger’s cable. Do not kink the cable. Ensure proper transport and load securing. Operator’s Manual | APS | 5100060593 | 02/2022 | [en]... -
Page 43: Commissioning
Commissioning Safety instructions for operation 9.1 Commissioning Safety instructions for operation WARNING Risk of serious injury, death and property damage due to smoke de- velopment and fire! A damaged or defective rechargeable battery can smell unusual, smoke or burn. Persons may be seriously injured or killed and property damage may occur. -
Page 44: Tests Before Commissioning
Commissioning 9.2 Tests before commissioning Ground conditions The maximum dumping height depends on several factors of the ground conditions. An exact specification of this value is not possible. ▪ Determine the maximum fill height by compaction tests or soil samples. Shaking in cobblestones ▪... -
Page 45: Install The Rechargeable Battery 9.4
Commissioning Install the rechargeable battery 9.4 Charge the rechargeable battery Place the battery charger and rechargeable battery on a dry and clean working area. Connect the battery charger to the power source. Then connect the rechargeable battery to the battery charger. Check the charge state of battery regularly. -
Page 46: Putting Into Operation
Commissioning 9.5 Putting into operation Insert the rechargeable battery by the handle until you hear a clearly audible snapping sound of the lock 3. Make sure the rechargeable battery is firmly seated. ð The machine is ready for operation. Putting into operation Hold the machine by the guide bracket. -
Page 47: Operation
Operation Operating the machine 10.1 Operation 10.1 Operating the machine The operator's designated location is behind the machine. Guide and steer the machine using the guide bracket. 10.2 Check charge state of rechargeable battery Checking the charge condition of the rechargeable battery during opera- tion on a regular basis. -
Page 48: Taking The Rechargeable Battery Out Of Operation
Operation 10.3 Taking the rechargeable battery out of operation Remove the rechargeable battery Allow the machine to come to a complete stop. ð The machine is out of operation. Pull lock 3 to the rear. Carefully pull back rechargeable battery 4 by the handle as far as it will go. -
Page 49: Maintenance
Maintenance Safety instructions for maintenance 11.1 Maintenance 11.1 Safety instructions for maintenance WARNING Improper handling may result in injury or serious material damage. ► Please read and follow all safety instructions in this operator's manual. WARNING Risk of injury from uncontrolled machine starting and moving parts! ►... -
Page 50: Maintenance Plan
Maintenance 11.2 Maintenance plan CAUTION Danger of burns due to hot surfaces! Exciter can become very hot after a short time, which can cause severe burns if it comes into contact with the skin. ► Always allow the machine to cool down after use. ►... -
Page 51: Maintenance Work
Maintenance Maintenance work 11.3 11.3 Maintenance work Carrying out preparations: Place the machine on a level surface. Decommissioning the machine. Let the machine cool down. Remove the rechargeable battery. 11.3.1 Cleaning the machine NOTICE Information on damage to the components! Contact service representative if accumulator or charger is damaged. -
Page 52: Troubleshooting
Troubleshooting 12.1 Troubleshooting machine Troubleshooting 12.1 Troubleshooting machine WARNING Danger to life due to unauthorized troubleshooting! ► If faults occur on this machine which are not described in these oper- ating instructions, contact the manufacturer. ► Do not rectify faults on your own. NOTICE Possible error message on the rechargeable battery If the machine is started too quickly, error messages may appear on the... -
Page 53: Troubleshooting Rechargeable Battery 12.2
Troubleshooting Troubleshooting rechargeable battery 12.2 12.2 Troubleshooting rechargeable battery Pictogram Status control light Possible cause Remedy Control light rechargeable Contact error of connection Clean and if necessary dry the battery error is lit. strip. contacts. Activating the rechargeable Deactivate the rechargeable bat- battery too quickly. -
Page 54: Shutdown
Shutdown 13.1 Temporary decommissioning Shutdown 13.1 Temporary decommissioning WARNING Fire and explosion hazard! Storage with other hazardous substances may lead to fire or explosion due to dangerous interaction. ► Store separately from other hazardous materials. ► Store away from other flammable materials. ►... -
Page 55: Final Shutdown 13.2
Shutdown Final shutdown 13.2 13.2 Final shutdown If the machine is no longer in use and is shut down for good, all operating fluids must be drained. Have the machine professionally dismantled and disposed of by a state- approved recycling company. Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollut- ants and makes it possible to recycle valuable raw materials. - Page 56 Shutdown 13.2 Final shutdown 13.2.2 Disposal of rechargeable batteries and starter batteries The machine contains one or more batteries or accumulators (hereinafter uniformly referred to as "battery"). Professional disposal of the battery avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valu- able raw materials.
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Page 57: Accessories 14.1 Accessories
Accessories Accessories 14.1 Accessories 14.1 Accessories CAUTION Risk of injury and possible machine damage! Use of non-original spare parts or accessories can lead to injuries or ma- chine damage. ► Only use original spare parts and accessories. ► In case of disregard, no liability will be accepted. CAUTION Stability of the machine with wheel set! Tipping over or rolling away of the machine can lead to injuries or mater-... - Page 58 Accessories 14.1 Accessories Wheel set Wheel set for easier transport on the construction site. Slide mechanism Surface protection, see Safety instructions for operation on page Operator’s Manual | APS | 5100060593 | 02/2022 | [en]...
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Page 59: Technical Data
Technical Data General instructions 15.1 Technical Data 15.1 General instructions Information For system technical reasons, empty columns can be displayed in the technical data, and numbers and letters that written in superscript or sub- script may be displayed incorrectly, e.g: ►... - Page 60 Technical Data 15.3 APS Type APS1030we APS1030e Material number machine 5100058917 5100059660 Gradeability [%] 46,6 46,6 Nominal power** [kW] Rated current [A] 21,5 21,5 Rated voltage [V] Protection type IP23D IP23D Type of current (output) Length (drawbar in working position) [mm] Width [mm] Height [mm] Underclearance [mm]...
- Page 61 Technical Data APS 15.3 Type APS1135we APS1135e Material number machine 5100059661 5100059664 Operating weight [kg] Operating temperature range [°C] 0 - +40 0 - +40 Storage temperature range [°C] -30 - +50 -30 - +50 Sound pressure level at operator station LpA [dB(A)] Sound power level LWA, measured [dB(A* Sound power level LWA guaranteed [dB(A)] Vibration total value ahv [m/s2]...
- Page 62 Technical Data 15.3 APS Type APS1340we APS1340e Material number machine 5100059663 5100060128 *Depends on the soil conditions. ** Corresponds to the installed net power according to Directive 2000/14/EC. Type APS1550we APS1550e Material number machine 5100061220 5100061219 Rechargeable battery material number 5100025709 5100025709 5100048620...
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Page 63: Rechargeable Battery 15.4
Technical Data Rechargeable battery 15.4 Type APS2050we APS2050e Material number machine 5100061222 5100061221 Vibrations [1/min] 5880 5880 Area output* [m2/h] Flow [m/min] Gradeability [%] 46,6 46,6 Nominal power** [kW] Rated current [A] 21,5 21,5 Rated voltage [V] Protection type IP23D IP23D Type of current (output) Length (drawbar in working position) [mm]... - Page 64 Operating temperature range [°C] -10 - +50 Operating temperature range charging [°C] 0 - +45 Rechargeable battery runtime [min] APS1030 Rechargeable battery runtime [min] APS1135 Rechargeable battery runtime [min] APS1340 Rechargeable battery runtime [min] APS1550 Rechargeable battery runtime [min] APS2050...
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Page 65: Battery Charger 15.5
Operating temperature range [°C] -10 - +50 Operating temperature range charging [°C] 0 - +45 Rechargeable battery runtime [min] APS1030 Rechargeable battery runtime [min] APS1135 Rechargeable battery runtime [min] APS1340 Rechargeable battery runtime [min] APS1550 Rechargeable battery runtime [min] APS2050 15.5... - Page 66 Technical Data 15.5 Battery charger Type C48/4 Material number machine 5100006221 Type of current (output) Output current [A] 4 +/-0,5 Output voltage max. [V] 57,6 Length [mm] Width [mm] Height [mm] Weight [kg] Power cable [mm] 1500 Supply cable [mm] 1800 Protection class Protection type...
- Page 68 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100060593 Language: [en]...