Related Manuals for Wacker Neuson AP 2560e
Summary of Contents for Wacker Neuson AP 2560e
- Page 1 Operator’s manual Vibrating plate 2560e Model Document 5100049441 Issue 03.2019 Version Language...
- Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: California Proposition 65 Warning
1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. -
Page 4: Table Of Contents
Storage location of the manual ....................7 Accident prevention regulations....................7 More information.......................... 7 Target group ..........................7 Explanation of symbols........................ 7 Wacker Neuson Contact partner ....................8 Disclaimer ............................ 8 Product identification of the machine................... 8 Safety ............................9 Policy ............................9 Proper use ........................... - Page 5 Table of contents Maintenance .........................27 11.1 Maintenance table ........................27 11.2 Maintenance work........................27 Troubleshooting, .........................30 12.1 Fault table - rechargeable battery....................30 12.2 Fault table ..........................30 Disposal ..........................32 13.1 Disposal of batteries ........................32 Disposal ..........................33 14.1 Disposal of old electrical and electronic equipment..............33 Accessories .........................34 Technical data ........................35 16.1 Noise and vibration information ....................
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Page 6: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 7: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 8: Wacker Neuson Contact Partner
3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual. -
Page 9: Safety
4 Safety Safety NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. -
Page 10: Areas Of Responsibility Of The Operator
4 Safety Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. Attaching accessories that do not originate from Wacker Neuson. -
Page 11: Specific Safety Instructions - Vibratory Plates
4 Safety Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing capacity of the floor or obstacles in the vicinity. Make work area safe for the public transport sector. Necessary fuse protection of walls and ceilings, e.g. in trench applications. ... -
Page 12: General Safety Instructions - Fuel, Lubricants And Coolants
Observe the maintenance plan. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson. Keep the machine clean. -
Page 13: General Safety Instructions - Rechargeable Battery (Accessories)
To charge the Wacker Neuson rechargeable batteries, only use the battery charger approved by Wacker Neuson. Wacker Neuson rechargeable batteries may only be used in the machine specified for this purpose by Wacker Neuson. Rechargeable batteries may not be dismantled, opened or deformed. -
Page 14: Personal Protective Equipment
4 Safety Once the charge cycle is complete, the rechargeable battery is to be disconnected from the battery charger. Do not operate the battery charger on easily flammable surfaces (e.g. paper, textiles) or in flammable environments. Fire hazard! Do not operate the battery charger in freezing temperatures and do not place it in direct sunlight. -
Page 15: Behavior In Dangerous Situations
Technical data. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 4.15 Behavior in dangerous situations Preventive measures: Always be prepared for accidents. -
Page 16: Safety And Information Labels
5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. -
Page 17: Setup And Function
Short description In this machine is a vibrating plate that is operated with a Wacker Neuson rechargeable battery. The vibrating plate by Wacker Neuson consists fundamentally of a rechargeable battery, converter, exciter, base plate and guide bracket. -
Page 18: Components And Operator's Controls
7 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Rechargeable battery (optional) Exciter Central lifting point Base plate Protective cage Nameplate Rubber-metal buffer Operator's controls Item Designation Item Designation Lock Control handle Switching and safety lever 100_0202_cp_0014.fm... -
Page 19: Components And Operator's Controls Of The Rechargeable Battery (Optional)
The display uses six LEDs to indicate the charge situation of rechargeable battery. Service indicator If the LED illuminates, contact the service department of the Wacker Neuson contact partner. Temperature display The LED illuminates if the rechargeable battery has reached a temperature that is too high or too low. -
Page 20: Transport
8 Transport Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injuries from crushing. Only use suitable and tested lifting gear and slings with sufficient lifting capacity. ... -
Page 21: Packaging And Transporting The Rechargeable Battery
9 Storage Item Designation Item Designation Central lifting point Lashing 1. To lift the motor, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. 3. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over. -
Page 22: 10 Operation And Use
10.1.2 Charge and deploy rechargeable battery NOTICE Only use battery chargers and rechargeable batteries from Wacker Neuson. Charge the rechargeable battery 1. Place the battery charger and rechargeable battery on a dry and clean working area. 2. Connect the battery charger to the power source. -
Page 23: Notes About Operation
10 Operation and use NOTICE Note the direction of installation when installing the rechargeable battery. The connections must point in the direction of the protective cover. Item Designation Item Designation Protective cover Lock 2. Lift the rechargeable battery by the handle and carefully insert it into the guide rail provided for this purpose. -
Page 24: Commissioning
10 Operation and use When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device in order to avoid damage to the machine and compaction material. See chapter Accessories. 10.3 Commissioning Item Designation Item Designation Start button on/off LED light progress bar 1. -
Page 25: Decommissioning
10 Operation and use 10.4.1 Display – battery charge state Regularly check the charge situation of rechargeable battery during operation. Number of illuminating LEDs of the Significance rechargeable battery 1 LED illuminates Charge situation of battery 0 - 20% - Charge the rechargeable battery. - Page 26 10 Operation and use 10.6.1 Remove the rechargeable battery Item Designation Item Designation Lock Rechargeable battery 1. Wait until the machine has come to a complete standstill. 2. Check that the starter lever is in the OFF position. 3. Push the lock down. 4.
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Page 27: 11 Maintenance
11 Maintenance 11 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Risk of injury from uncontrolled starting of the machine and moving parts. Only perform maintenance work with the machine switched off and battery dismantled. - Page 28 11 Maintenance 11.2.1 Machine maintenance jobs Clean the machine NOTICE Do not use high-pressure washers! Penetrating water can damage electrical operator's controls or components of the machine. 1. After cleaning, check the cable, utility lines and hardware for loose connections, chafe marks and other damage.
- Page 29 Penetrating moisture can lead to a total failure. 1. Check for damage after cleaning. 2. Check the cable and plug to ensure they are in a flawless condition. NOTICE If the battery charger is damaged, contact the service department of the Wacker Neuson contact partner. 100_0202_mt_0019.fm...
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Page 30: 12 Troubleshooting
Maintenance LED The rechargeable battery comes on. was disabled due to a fault. Contact your Wacker Neuson contact partner. 12.2 Fault table Fault Possible cause Remedial measure The machine will not operate. -
Page 31: Din En Iso 9001 Certificate
The machine was overloaded. Switch the machine on again. Excess temperature of the Let the machine cool. converter. Machine under temperature. Operate the machine only in the permitted temperature range, Chapter Technical data. Contact your Wacker Neuson contact partner. 100_0202_ts_0017.fm... -
Page 32: 13 Disposal
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased. -
Page 33: 14 Disposal
14 Disposal 14 Disposal 14.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws. -
Page 34: 15 Accessories
15 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker ... -
Page 35: 16 Technical Data
16 Technical data 16 Technical data NOTICE The given total vibration value and the given noise emission value can also be used for an interim estimate of the loading. The result of this is to determine further safety measures to protect the operator during the actual conditions of use. 16.1 Noise and vibration information The noise and vibration information listed was determined according to the following guidelines with the... -
Page 36: Vibrating Plate
16 Technical data 16.2 Vibrating plate Designation Unit AP2560e Item no. 5100048488 Rated current 21.5 Rated voltage Electrical load rating Kind of current (output) Centrifugal force 25,500 Oscillations 5880 Compaction performance* Travel speed m/min Gradeability 46.6 Length (in working position) 1241 Width Height... -
Page 37: Rechargeable Battery
16 Technical data 16.3 Rechargeable battery Designation BP1000 Item no. 5100025709 Rated voltage Kind of current (output) Length Width Height Weight Battery product identification 14INR19/65/-8 Battery type Lithium ion Energy content 1008 Capacity Max. discharge current Max. charging current Protection rating IP2X Storage temperature range °C... - Page 38 16 Technical data Designation C48/4 Storage temperature range °C -30 - +50 Operating temperature range °C 0 - +45 16.4.1 Extension cable WARNING Warning of electrical voltage! Serious injury due to electric shock. Check power cable and extension cable for damage. ...
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Page 39: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AP2560 Product type Vibratory plate Function of product Soil compaction... - Page 40 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery...