Wacker Neuson AR 36 Series Operator's Manual
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Wacker Neuson AR 36 Series Operator's Manual

Wacker Neuson AR 36 Series Operator's Manual

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0109966en
007
12.2009
External vibrator
AR 36
Operator´s Manual

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Summary of Contents for Wacker Neuson AR 36 Series

  • Page 1 0109966en 12.2009 External vibrator AR 36 Operator´s Manual...

  • Page 3: Foreword

    Foreword Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instructions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability.

  • Page 4: Table Of Contents

    Table Of Contents Foreword Safety information Principle ....................3 Qualification of the operating personnel ..........5 Protective gear ..................6 Transport ....................6 Operating safety ..................7 Safety during the operation of electric appliances .........7 Technical data Description Operating range ..................17 Dimensions ..................17 Description of function .................18 Note .....................18 Connection ..................18 Adjustment of centrifugal force ............18...

  • Page 5: Safety Information

    External vibrators Safety information Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded.
  • Page 6 External vibrators Maintenance Regular maintenance is required in order for the machine to operate properly and reliably over time. Neglected maintenance work can make the machine dangerous to use. Strictly observe the prescribed maintenance intervals. Do not use the machine if it requires maintenance or repairs. Malfunctions If you detect a malfunction, you must shut down and secure the machine immediately.

  • Page 7: Qualification Of The Operating Personnel

    External vibrators Operator's controls Always keep the operator's controls of the machine dry, clean and free of oil or grease. The function of the operator's controls must not be manipulated or rendered ineffective. Cleaning Always keep the machine clean and be sure to clean it each time you have finished using it.

  • Page 8: Protective Gear

    External vibrators Work recommendations Please observe the recommendations below: Work only if you are in a good physical condition. Work attentively, particularly as you finish. Do not operate the machine when you are tired. Carry out all work calmly, circumspectly and carefully. Never operate the machine under the influence of alcohol, drugs or medication.

  • Page 9: Operating Safety

    External vibrators Operating safety Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area. The load-carrying capacity of the ground. The measures needed to cordon off the construction site from public traffic. The measures needed to secure walls and ceilings.
  • Page 10 External vibrators Electric power supply with residual current protective device (42 V AC) Note: The rated voltage is indicated on the nameplate of your machine. The machine may only be connected to an electric power supply with all machine parts in proper working condition: Mains plug.
  • Page 11 External vibrators Protecting the power cable Do not use the power cable to pull or lift the machine. Do not unplug the mains cable by pulling on the cable. Protect the mains cable from heat, oil and sharp edges. If the power cable is damaged or the plug is loose, have it replaced immediately by your WACKER representative.
  • Page 12 External vibrators Disconnecting the machine from the electric power supply Before carrying out service or maintenance work, pull the mains plug out of the plug receptacle in order to disconnect the machine from the electric power supply. SV00079GB.fm...

  • Page 13: Technical Data

    Technical data Technical data AR 36/3/ AR36/3/ AR 36 /3/ AR 36/3/ AR36/3/ 230W 230 Vario 240W Item no. 0008967 0008969 0008970 0008973 0008979 Length x width x height 289 x 227 x 102,5 Operating weight High-frequency squirrel-cage induction motor to be connected up Drive with frequency and voltage transformer Power input...
  • Page 14 Technical data AR 36 /3,6/ AR 36/3,6/ AR 36/3,6/ AR 36/3,6/ 115W 240W Item no. 0008964 0610225 0008968 0008974 Length x width x height 289 x 227 x 102,5 Operating weight High-frequency squirrel-cage induction motor to be con- Drive nected up with frequency and voltage transformer Power input Voltage 115 1~...
  • Page 15 Technical data AR 36/3,6/440 AR 36/3,6/460 AR 36/3,6/480 Item no. 0008976 0008977 0008978 Length x width x height 289 x 227 x 102,5 Operating weight High-frequency squirrel-cage induction motor to be connect- Drive ed up with frequency and voltage transformer Power input Voltage Frequency...
  • Page 16 Technical data AR 36/6/042 AR 36/6/042CS AR 36/6/042S3,5 Item no. 0008933 0008986 * 0008965 * Length x width x height 232 x 227 x 102,5 Operating weight High-frequency squirrel-cage induction motor to be connect- Drive ed up with frequency and voltage transformer Power input Voltage 42 3...
  • Page 17 Technical data AR 36/6/042LBV AR 36/6/115 AR 36/6/250 Item no. 0008962 0008963 0008971 Length x width x height 232 x 227 x 102,5 Operating weight High-frequency squirrel-cage induction motor to be connect- Drive ed up with frequency and voltage transformer Power input Voltage Frequency...
  • Page 18 Technical data AR 36/12/042 Item no. 0008961 Length x width x height 196 x 227 x 102,5 Operating weight High-frequency squirrel-cage induction motor to be connect- Drive ed up with frequency and voltage transformer Power input Voltage Frequency Rated current Vibrations 12000 Centrifugal force Standard...

  • Page 19: Description

    Description Description Operating range ∗ for AR 36... with 6000 vibrations per minute To be used in pre-cast concrete factories for the vibration of forms of all kinds as well as for installation on vibrating tables, vibrating blocks, and machines. In building construction and civil engineering to be used as form vibrators in all pre-cast concrete factories to fit planks, plates, etc.

  • Page 20: Description Of Function

    Description Description of function Fastening clamps are available as accessories for the fastening of the equipment to concrete molds or formwork (shutterings). Note The form, resp. mould material has to have perfect connections and closures, which might have to be reinforced for the best possible transmission of vibration, otherwise increased current consumption or mechanical damage may result from overload of the external vibrator.

  • Page 21: Maintenance

    Maintenance Maintenance Maintenance schedule Maintenance Parts Maintenance jobs intervals Check for perfect condition Supply cable (11) daily - replace defective cable. Tighten all accessible screw External vibrator (1) after first 20 hours connections. T00899GB.fm...

  • Page 22: Eccentric

    Eccentric Eccentric The eccentric weights of these machines consist of various 1,5 mm thick discs. These discs are fixed on the shaft (at both ends of the shaft) and all of them are assembled either in one direction (position 1) or at an angle of 120°...

  • Page 23: Centrifugal Forces Table Ar 36/3/230 Vario

    Centrifugal forces table AR 36/3/230 Vario AR 36/3/230 Vario Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) 50 Hz 1,08 kN Thickness = 1,5 Borehole diameter Adjustment of centrifugal force in factory (d) = 14 87 Hz 3,28 kN 50 Hz...
  • Page 24 Number of Number of Centrifuga eccentric eccentric Moment of inertia weights per weights per side Pos 1 side Pos 2 1,71 1,51 2,15 1,74 1,43 1,31 1,83 1,43 1,18 1,51 1,14 0,99 1,18 0,87 0,87 0,66 0,57 0,33 T01015GB.fm...

  • Page 25: Centrifugal Forces Table Ar 36/3

    Centrifugal forces table AR 36/3/...W AR 36/3/230 W / AR 36/3/240W Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) Thickness = 1,5 Borehole diameter Adjustment of centrifugal force in factory 2,61 kN (d) = 14 Number of Number of Number of...
  • Page 26 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 1,83 2,12 1,71...
  • Page 27 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 1,25 0,76 1,13...

  • Page 28: Centrifugal Forces Table Ar 36/3

    Centrifugal forces table AR 36/3/... AR 36/3/400 / AR 36/3/500 Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) Thickness = 1,5 Borehole diameter Adjustment of centrifugal force in factory 2,70 kN (d) = 14 Number of Number of Number of...
  • Page 29 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 1,88 1,89 1,81...
  • Page 30 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 1,51 1,67 1,44...
  • Page 31 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 0,96 0,93 0,93...

  • Page 32: Centrifugal Forces Table Ar 36/3,6

    Centrifugal forces table AR 36/3,6/...W AR 36/3,6/115W / AR 36/3,6/240W Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) Thickness = 1,5 Borehole diameter Adjustment of centrifugal force in factory 2,51 kN (d) = 14 Number of Number of Number of...
  • Page 33 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 1,96 0,54 1,74...

  • Page 34: Centrifugal Forces Ar 36/3,6

    Centrifugal forces AR 36/3,6/... AR 36/3,6/230 / AR 36/3,6/400 / AR 36/3,6/440 / AR 36/3,6/460 / AR 36/3,6/480 Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) Thickness = 1,5 Borehole diameter Adjustment of centrifugal force in factory 2.56 kN (d) = 14 Number of...
  • Page 35 Number of Number of Number of Number of Centrifuga Centrifuga eccentric eccentric Moment of inertia eccentric eccentric Moment of inertia weights per weights per weights per weights per side Pos 1 side Pos 2 side Pos 1 side Pos 2 1,54 1,49 1,59...

  • Page 36: Centrifugal Forces Ar 36/6

    Centrifugal forces AR 36/6/... AR 36/6/042 AR36/6/115 ARFU 36/6/... Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) Thickness = 1,5 Adjustment of centrifugal force 2,17 kN 1,74 kN 2,17 kN Borehole diameter in factory (d) = 14 AR 36/6/042LBV AR 36/6/042S3,5...

  • Page 37: Centrifugal Forces Ar 36/12/042

    Centrifugal forces AR 36/12/042 AR 36/12/042 Flywheel No. 0127791 Quantity per machine Standard Quantity per machine max. External diameter (D) Thickness = 1,5 Borehole diameter Adjustment of centrifugal force in factory 1,74 kN (d) = 14 Number of Number of Centrifuga eccentric eccentric...
  • Page 38 Decal Decal Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. Item Label Description...

  • Page 39: Declaration By The Manufacturer

    Decal SK00127GB.fm...

  • Page 40: Disposal

    Disposal Disposal Disposal of the machine If the machine has reached the end of its service life, it has to be handed into a suitable recycling operation for environmental friendly reuse or recycling. During disposal observe the regional rules and regulations. e.g. the European Directive for obsolete electical and electronic devices.

  • Page 41: Din En Iso 9001 Certificate

    Declaration of incorporation Manufacturer Wacker Neuson SE Preußenstraße 41 80809 München Product Type AR 36 Product type External vibrator Item no. 0008933, 0008961, 0008962, 0008963, 0008964, 0008965, 0008967, 0008968, 0008969, 0008970, 0008971, 0008973, 0008974, 0008976, 0008977, 0008978, 0008979, 0008986, 0610225...

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