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Wacker Neuson AS 50e Operator's Manual
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Wacker Neuson AS 50e Operator's Manual

Vibratory rammer
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Model
Document
Issue
Version
Language
Operator's manual
Vibratory rammer
30e, 50e, 60e
AS
5100002586
03.2019
09
en
AS

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Summary of Contents for Wacker Neuson AS 50e

  • Page 1 Operator's manual Vibratory rammer 30e, 50e, 60e Model Document 5100002586 Issue 03.2019 Version Language...
  • Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.

  • Page 3: California Proposition 65 Warning

    1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 4: Table Of Contents

    Storage location of the manual ....................7 Accident prevention regulations....................7 More information.......................... 7 Target group ..........................7 Explanation of symbols........................ 7 Wacker Neuson Contact partner ....................8 Disclaimer ............................ 8 Product identification of the machine................... 8 Security ..........................9 Policy ............................9 Proper use ...........................
  • Page 5 Table of contents Maintenance .........................30 11.1 Maintenance table ........................30 11.2 Maintenance jobs........................31 Troubleshooting ........................36 12.1 Fault table - rechargeable battery....................36 12.2 Fault table ..........................36 Disposal ..........................38 13.1 Disposal of batteries ........................38 Disposal ..........................39 14.1 Disposal of old electrical and electronic equipment..............39 Accessories .........................40 Technical data ........................41 16.1 Vibratory rammer ........................

  • Page 6: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.

  • Page 7: Introduction

    The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual.

  • Page 8: Wacker Neuson Contact Partner

    3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual.

  • Page 9: Security

    The following in particular are considered structural changes: Opening the machine and the permanent removal of components.  Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design  system and quality of the original parts.

  • Page 10: Areas Of Responsibility Of The Operator

    4 Security Areas of responsibility of the operator The operator is the individual who personally operates this machine for industrial or commercial purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her protection as well as that of third parties. The user must make the operator's manual available to the operator and ensure that this has been read and understood.

  • Page 11: Specific Safety Instructions - Vibratory Rammer As

    4 Security 4.8.2 Service The machine should only be maintained/repaired by technically trained personnel.  Use only original spare parts and accessories. This preserves the operational safety of the machine.  Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed.

  • Page 12: General Safety Instructions - Fuel, Lubricants And Coolants

    To charge the Wacker Neuson rechargeable batteries, only use the battery charger approved by  Wacker Neuson. Wacker Neuson rechargeable batteries may only be used in the machine specified for this purpose  by Wacker Neuson. Rechargeable batteries may not be dismantled, opened or deformed.

  • Page 13: General Safety Instructions - Battery Charger (Accessories)

     into the battery charger increases the risk of an electric shock. Only charge approved rechargeable batteries from Wacker Neuson.  The battery charger may not be exposed to heat or fire. Storage in direct sunlight is to be avoided.

  • Page 14: Personal Protective Equipment

    4 Security 4.13.2 Extension cable and cable drum The following points must be observed in order to minimize the danger of injuries, fire, electric shock and material damage: The extension cable and cable drum must be inspected and undamaged.  Only use extension cables with grounded conductors and a grounded conductor terminal to the plug ...

  • Page 15: Behavior In Dangerous Situations

    Specifications. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 4.15 Behavior in dangerous situations Preventive measures: Always be prepared for accidents.

  • Page 16: Safety And Information Labels

    5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible  condition.
  • Page 17 5 Safety and information labels Item Label Description Falling machines can cause serious injury. Only lift machine at the central lifting point with certified lifting gear and  tackle (safety load hook). Do not lift the machine on the central lifting point with an excavator bucket. ...

  • Page 18: Setup And Function

    Short description This machine is a vibratory rammer that is operated with a Wacker Neuson rechargeable battery. The Wacker Neuson vibratory rammer essentially consists of the drive motor, ramming system, ramming shoe and control handle.

  • Page 19: Components And Operator's Controls

    7 Components and operator's controls Components and operator's controls Components AS30e AS50e/AS60e Item Designation Item Designation Rechargeable battery (optional) Parallelogram of oscillating suspension unit (just AS50e/AS60e) Control handle Crankcase Drive motor Ramming system (not visible with AS30e) Ramming shoe Vibration damper (just AS30e) Nameplate Operator's controls AS30e...

  • Page 20: Components And Operator's Controls Of The Rechargeable Battery (Optional)

    The display uses six LEDs to indicate the charge situation of rechargeable battery. Service indicator If the LED illuminates, contact the service department of the Wacker Neuson contact partner. Temperature display The LED illuminates if the rechargeable battery has reached a temperature that is too high or too low.

  • Page 21: Transport

    8 Transport Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual.  WARNING Danger from falling. Falling machines can cause serious injuries, for example from crushing. Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient ...

  • Page 22: Packaging And Transporting The Rechargeable Battery

    8 Transport Item Designation Item Designation Control handle Central lifting point 1. To lift the machine, mount suitable slings on the central lifting point or on the control handle. NOTICE The vibratory rammer AS50e/AS60e may not be lifted by the control handle. 2.

  • Page 23: Storage

    9 Storage Storage In order to avoid possible damage, the following points must be observed: Always store the machine, rechargeable battery and battery charger separately.  Do not store outdoors.  Store dry and free of dust.  Protect from direct sunlight. ...

  • Page 24: Operation And Use

    10.1.2 Charge and deploy rechargeable battery NOTICE Only use battery chargers and rechargeable batteries from Wacker Neuson. Charge the rechargeable battery 1. Place the battery charger and rechargeable battery on a dry and clean working area. 2. Connect the battery charger to the power source.

  • Page 25: Notes About Operation

    10 Operation and use NOTICE Note the direction of installation when installing the rechargeable battery. The connections must point in the direction of the protective cover. Item Designation Item Designation Protective cover Lock 3. With the other hand, lift the rechargeable battery by the handle and carefully insert it into the provided guide rail.

  • Page 26: Commissioning

    10 Operation and use CAUTION Injuries or material damage. There can be strong recoils on firm, hard or rigid bottoms. Avoid these bottoms.  In accordance with the intended purpose, the operator should stand behind the machine.  Guide and steer the machine using the control handle. ...

  • Page 27: Operation

    10 Operation and use NOTICE If not started, the rechargeable battery automatically switches off after 30 seconds. Item Designation Item Designation Safety lever Starter lever 5. With one hand, pull the safety lever and slowly push the starter lever forward. The machine will start and the vibration starts in the forward direction.

  • Page 28: Decommissioning

    10 Operation and use 10.5 Decommissioning Item Designation Item Designation Starter lever Start button on / off Safety lever 1. Slowly pull the starter lever backward until the detent. 2. The safety lever will lock into place with the starter lever and hold this in the OFF position. 3.
  • Page 29 10 Operation and use 10.6.1 Remove the rechargeable battery Item Designation Item Designation Lock Rechargeable battery 1. Wait until the machine has come to a complete standstill. 2. Check that the starter lever is in the OFF position. 3. Push the lock down. 4.

  • Page 30: Maintenance

    11 Maintenance 11 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual.  WARNING Risk of injury from uncontrolled starting of the machine and moving parts. Only perform maintenance work with the machine switched off and battery dismantled.

  • Page 31: Maintenance Jobs

    11 Maintenance 11.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors.  Avoid contact of skin or eyes with fuel, lubricants and coolants.  Carry out preparations: 1. Place the machine on a level surface. 2.
  • Page 32 11 Maintenance 1. Remove dirt accumulation within the range of the zerk fitting. 2. Apply the filled grease press to the zerk fitting and actuate about 20 times (about 30 grams). NOTE Only use special lubricants for the lubrication, see chapter Technical Data. 3.
  • Page 33 11 Maintenance Item Designation Oil level glass 5. Tilt the vibratory rammer forward to obtain access to the inspection glass. Secure in this position. 6. Screw on the oil level glass. Clean the thread on the inspection glass and wrap with Teflon tape. 7.
  • Page 34 11 Maintenance Oil change – AS50e 1. Remove dirt accumulation within the range of the oil level glass. 2. Screw on the oil level glass. Clean the thread on the inspection glass and wrap with Teflon tape. NOTE Used oil must be disposed of according to the applicable local environmental protection regulations.
  • Page 35 Penetrating moisture can lead to a total failure. 1. Check for damage after cleaning. 2. Check the cable and plug to ensure they are in a flawless condition. NOTICE If the battery charger is damaged, contact the service department of the Wacker Neuson contact partner. 100_0201_mt_0002.fm...

  • Page 36: Troubleshooting

     acknowledge errors via touch button. Maintenance LED The rechargeable battery illuminates. was disabled due to a fault. Contact your Wacker Neuson contact partner. 12.2 Fault table Fault Possible causes Remedial measure The machine will not operate. The charge state of the Charge the rechargeable battery.
  • Page 37 The machine was overloaded. Switch the machine on again. Excess temperature of the Let the machine cool. converter. Under temperature machine Only operate the machine in the permissible temperature range see chapter Technical Data. Contact your Wacker Neuson contact partner. 100_0201_ts_0006.fm...

  • Page 38: Disposal

    Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased.

  • Page 39: Disposal

    14 Disposal 14 Disposal 14.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws.

  • Page 40: Accessories

    15 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker ...

  • Page 41: Technical Data

    16 Technical data 16 Technical data 16.1 Vibratory rammer Designation Unit AS30e AS50e AS60e Item number 5100026851 5100026850 5100049787 Rated current 26.30 41.00 44,00 Rated voltage Electrical load rating 1.34 2.10 2,24 Kind of current (output) Direct current (DC) Percussion rate 1/min Travel speed m/min...

  • Page 42: Rechargeable Battery

    16 Technical data Designation Unit AS30e AS50e AS60e Sound power level L measured dB(A) guaranteed dB(A) Standards EN 500-4 Vibration total value a Standards EN 500-4 Uncertainty of measurement of the vibration total value a 16.2 Rechargeable battery Designation BP600 BP1000 Item number 5100002398...

  • Page 43: Battery Charger

    16 Technical data 16.3 Battery charger Designation C48/4 Item number 5100006221 Rated voltage 230 (90 – 265) Kind of current (input) AC 1~ Rated current <3 Rated frequency 50–60 Kind of current (output) Direct current +/- Output current 4 +/-0.5 Max.

  • Page 44: Glossary

    17 Glossary 17 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance No special protection, other than the basic insulation. No grounded conductor.

  • Page 45: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AS30 Product type Vibratory rammer Function of product Soil compaction...
  • Page 46 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AS50 Product type Vibratory rammer Function of product Soil compaction...
  • Page 47 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product AS60 Product type Vibratory rammer Function of product Soil compaction...
  • Page 48 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product C48/4 Product type Battery Charger Function of product Charging the battery...

This manual is also suitable for:

As 30eAs 60e