Danfoss VLT OneGearDrive Operating Instructions Manual
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Summary of Contents for Danfoss VLT OneGearDrive
- Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® OneGearDrive...
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Page 3: Table Of Contents
2.10 Cage Clamp Connection Diagram 2.11 Three-phase Gear Motors Connection Diagram 2.12 Overload Protection 3 Commissioning 3.1 Measures before Commissioning 3.1.1 Overview 3.1.2 Motor Component 3.1.3 Gear Unit Component 3.2 Commissioning ® MG75C302 - VLT is a registered Danfoss trademark... - Page 4 6.7.1 Torque Arm Set 6.7.2 Mechanical Brake 6.7.2.1 Overview 6.7.2.2 Technical Data 6.7.2.3 Dimensions 6.7.2.4 Connections 6.8 Accessories ® 6.8.1 Accessories for VLT OneGearDrive Standard ® 6.8.2 Accessories for VLT OneGearDrive Hygienic ® MG75C302 - VLT is a registered Danfoss trademark...
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Page 5: Mg75C302 - Vlt ® Is A Registered Danfoss Trademark
® Contents OneGearDrive Operating Instructions Index ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 6: Introduction
Any OneGearDrive is a registered trademark. unclear points can be clarified by contacting Danfoss. These Operating Instructions are intended for use by qualified personnel. Read these Operating Instructions in ®... -
Page 7: Safety Information For The Operation Of Geared Motors
Non-qualified personnel are forbidden to work on the VLT OneGearDrive. After receiving the delivery, immediately check whether the scope of delivery matches the shipping documents. Danfoss will not honour claims for faults registered later. Register a complaint immediately: • with the carrier in case of visible transport damage •... -
Page 8: Due Diligence
The unit is fitted, installed, commissioned, and specified operating conditions and applications. maintained only by adequately qualified and authorised personnel Danfoss assumes no liability of any sort for damage attrib- • These personnel are regularly instructed on all utable to improper use. -
Page 9: Installation
Handle the VLT OneGearDrive with care and do Attach the gear units with hollow shafts on to not place it on any rough surfaces. the driven shaft using the means provided. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 10: Assembly Kit
Table 2.3. Adapt the key length according to the shaft length used (b) in Table 2.3. The dimensions shown could differ from the customer conditions and must potentially be changed by the customer. ® MG75C302 - VLT is a registered Danfoss trademark... - Page 11 Use grease to mount the VLT OneGearDrive onto the shaft. For example, CASTROL Obeen Paste NH1, ARAL Noco Fluid or similar. Use a key in the same material and quality as the hollow shaft. ® MG75C302 - VLT is a registered Danfoss trademark...
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Page 12: Torque Restraint
(supplied). This ensures the hygienic features of a smooth surface. Assemble the hollow shaft cover with the 3 ® screws (delivered) onto the VLT OneGearDrive. The tightening torque is 4.5 Nm. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 13: Terminal Box
(e.g. thermistor protection etc.). The type and cross-section of the main conductors, as well as the protective conductors and any potential equali- zation which may become necessary, must correspond to ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 14: Cage Clamp Connection Diagram
® ® AutomationDrive FC 302 Decentral Drive FCD 302 KTY 84-130 KTY Sensor 1 Analog Input 54 Table 2.6 Connections T1 and T2 1) Only if connected ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 15: Three-Phase Gear Motors Connection Diagram
® ® AutomationDrive FC 302 Decentral Drive FCD 302 KTY 84-130 KTY Sensor 1 Analog Input 54 Table 2.8 Connections T1 and T2 1) Only if connected ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 16: Overload Protection
(e.g. slip clutch, sliding hub etc.). This depends on the maximum permissible limit torque M in continuous running duty specified on the nameplate. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 17: Commissioning
The shaft seals must be replaced if any change in shape, colour, hardness or sealing effect is detected. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 18: Service And Maintenance
4.1.1 Replacing the Brake and Rotor All work can only be carried out by qualified technical personnel on a stationary machine, which has been protected against restarting. This also applies to auxiliary circuits. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 19: Adjusting The Nominal Braking Torque And Replacing The Springs
Condition of electrical wiring and cables Remove the installed brake and rotor from the • Poor heat dispersion hub of the rotor (7). In the event of irregularities or problems, contact Danfoss Service. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 20: Repair
OPTILEB GT 220 OPTIFLEX A 220 FUCHS Renolin PG 220 Renolin PG 68 – KLÜBER Klübersynth GH 6-220 Klübersynth GH 6-80 Klüberoil 4UH1-220N MOBIL Glygoyle HE 220 – – Glygoyle 30 ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 21: Lubricant Volume
Volume for 2.2 l 2.9 l ® OneGearDrive Table 4.6 Lubricant Volume in Litres 1) P1 is no longer available in the Danfoss DRIVECAT configurator. Use P2 also for P1 installations. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 22: Changing The Oil
Danger of burns ® The oil in the VLT OneGearDrive reaches high temper- atures during operation. Spare parts can be ordered via the Danfoss VLT Shop: vltshop.danfoss.com • Do not carry out the oil change until the oil has cooled down sufficiently. -
Page 23: Decommissioning And Disposal
Furthermore, no unsuitable foreign materials or third-party components may be included with the returned product. Ship the products FOB to the local Danfoss Sales Company. ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 24: Specifications
It is recommended that the drive units be turned 180° every 12 months so that the lubricant in the gear unit Danfoss geared motors are supplied with a corrosion-proof covers the bearings and gearwheels which have previously nameplate as standard. The standard nameplate is made of been positioned on top. -
Page 25: Electromagnetic Compatibility
The operation of the low-voltage machine in its intended lation of the geared motors. This is also true in application must meet the protection requirements of the combination with Danfoss frequency inverters and EMC (electromagnetic compatibility) Directive 2004/108/EC. rectifiers. The additional information provided in the Correct installation (e.g. -
Page 26: Vlt ® Onegeardrive Standard With Torque Arm In Front Position (Optional)
73.5 73.5 Illustration 6.4 Steel/Stainless Steel 35 Illustration 6.5 Steel/Stainless Steel 40 6.6.2 VLT ® OneGearDrive Standard with Torque Arm in Front Position (optional) Illustration 6.6 Torque Arm in Front Position ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 27: Vlt ® Onegeardrive Hygienic
Illustration 6.8 Stainless Steel 30 92.5 37.5 37.5 38.3 +0.2 73.5 73.5 Illustration 6.9 Stainless Steel 35 92.5 37.5 37.5 43.2 +0.2 1.85 1.85 73.5 73.5 Illustration 6.10 Stainless Steel 40 ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 28: Vlt ® Onegeardrive Hygienic With Torque Arm In Front Position (Optional)
If the plug is rotated more then the permitted 45°, the cables could be damaged, causing a short-circuit. 6.6.4 VLT ® OneGearDrive Hygienic with Torque Arm in Front Position (optional) 92.5 207.5 78.5 Illustration 6.12 Torque Arm in Front Position ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 29: Options
® Specifications OneGearDrive Operating Instructions 6.7 Options 6.7.1 Torque Arm Set Part number: 178H5006 207.5 185+0.2 A - A Illustration 6.13 Torque Arm ® MG75C302 - VLT is a registered Danfoss trademark... - Page 30 Only use the original Danfoss or comparable mounting set to mount the VLT OneGearDrive to the conveyor. The mounting equipment used must ensure the same degree of flexibility as the original Danfoss mounting set. The torque arm cannot be screwed directly on to the conveyor frame.
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Page 31: Mechanical Brake
6.7.2.3 Dimensions ® Illustration 6.15 shows the dimensions of the VLT OneGearDrive with the mechanical brake option. ® Illustration 6.15 Dimensions of the VLT OneGearDrive with Mechanical Brake Option ® MG75C302 - VLT is a registered Danfoss trademark... -
Page 32: Connections
® The connection and use of the mechanical brake has been tested and released with VLT AutomationDrive FC 302 and VLT Decentral Drive FCD 302. Any other inverter may require a different connection. Contact Danfoss Service for further information. ®... -
Page 33: Accessories
Motor connector without cable 178H1613 Motor connector with 5 m cable 178H1630 Motor connector with 10 m cable 178H1631 Torque arm, stainless steel 178H5006 ® Table 6.7 Accessories for VLT OneGearDrive Hygienic ® MG75C302 - VLT is a registered Danfoss trademark... - Page 34 Electrical Connection, Safety............10 Protection....................7 Electromagnetic Compatibility............23 Against Overload................14 Protective Coating.................. 7 Faults, Safety..................17 Frequency (rated)................. 22 Rating Plate..................... 22 Recycling....................21 Inductivity....................22 Inertia......................22 Safety Discharge Time................ 16 ® MG75C302 - VLT is a registered Danfoss trademark...
- Page 35 Technical Data: Motor................. 22 Terminal Box................... 11 Three-phase Gear Motors, Connection........13 Torque Arm Set....................27 Mounting Set..................27 Restraint....................10 Torque: Motor..................22 Transportation..................5 Warning Discharge Time..............16 Winding....................22 ® MG75C302 - VLT is a registered Danfoss trademark...
- Page 36 130R0239 MG75C302 Rev. 2013-04-04 *MG75C302*...
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