Kolver EDU 2AE/TOP Manual
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Kolver EDU 2AE/TOP Manual

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EDU 2AE/TOP e EDU 2AE/TOP/TA
KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with
the following standards and other normative documents : 2006/42/CE, 2006/95/CE, 2004/108/CE, EN 60745-1,
EN 60204-1, EN 61000-6-1, EN 61000-6-3.
It is also in conformity with the RoHS normative.
Name:
Position:
st
Thiene, June 1
, 2012
MANUAL Vers. 1.0
Torque range: 0.4-35 Nm
IDENTIFICATION DATA OF THE MANUFACTURER
U
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT
U
CONTROL UNIT MODEL: EDU 2AE TOP
CODE: 031000/TOP - 031000/TOP/TA
TECHNICAL DATA OF THE PRODUCT
TRANSFORMER: 230V AC 50 Hz – 40 V DC 200 VA FUSE: 3,15 A
DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 4 Kg
DECLARATION OF CONFORMITY
Giovanni Colasante
General Manager
Person authorized to compile the technical file in Kolver
KOLVER S.r.l.
Giovanni Colasante

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  • Page 1 DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 4 Kg DECLARATION OF CONFORMITY KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with the following standards and other normative documents : 2006/42/CE, 2006/95/CE, 2004/108/CE, EN 60745-1, EN 60204-1, EN 61000-6-1, EN 61000-6-3.
  • Page 2 PLUTO 35, either inline, pistol, with angle head or for automation. It’s also possible to use the following clutch models: PLUTO 3FR, PLUTO 5FR and PLUTO 7FR. EDU 2AE/TOP delivers all the advantages of precision torque control electric tools at a fraction of the price of transdurized tools.
  • Page 3 IMPORTANT: EDU 2AE/TOP is a highly accurate unit but it is critically important to select the correct options to ensure that proper torque is being applied. Read the menu description carefully and in case you are unsure please contact Kolver for support information.

  • Page 4: Program Menu

    PROGRAM MENU: The first 25 menu lines are available in both the EDU 2AE/TOP and EDU 2AE/TOP/TA model. Lines from 26 to 29 are only available in the TOP/TA model. - - - - - M E N U - - P R : 1 - - - - -...
  • Page 5 Torque reached during the Brake Time won’t activate the torque signal and the message “Error brake time” will be displayed on the main screen together with 2 “beep” sounds. The red led will turn on, too. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 5...
  • Page 6 You can select any reverse speed value of the screwdriver between 12) Rev spd - Reverse speed: nominal (maximum speed given in the catalogue) and the minimum speed of every single screwdriver (see table with technical data). Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 6...
  • Page 7 (Nm or lb.in) on the main screen. Set OFF if you don't want the torque value to be displayed. (To modify the calibration parameters see paragraph Torque calibration). Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 7...
  • Page 8 26) Func T&A–T&A function mode: You can activate the Torque & Angle function. Set OFF if you do not want to use this function. If you set ON you can choose among six working conditions (see T&A specific instructions). Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 8...

  • Page 9: Sequence Menu

    (see paragraph “serial print”) ON S.N.: the product code is required before carrying out a cycle or a sequence. • The product code is printed on the serial port of the control unit. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 9...

  • Page 10: Option Menu

    6) Set time & date: It allows to set time and date on the control unit. - Total number of cycles: It shows the number of tightened screws and loosened screws. This 7) Cycles number can’t be modified Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 10...

  • Page 11: Torque Calibration

    0 2 % 8. Repeat the procedures described on points 4 and 5. 9. When calibration ends, “Setting end” will be displayed. You will hear two beep sounds, too. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 11...
  • Page 12 (see paragraph “connections”). It can be very useful if the operator wants the control unit to start counting the angle from a position which is indicated by a precision instrument. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 12...
  • Page 13 (see paragraph “connections”). This function can be very useful if the operator wants the screw to rotate a certain number of degrees after reaching a position indicated by a precision instrument. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 13...
  • Page 14 In case of wrong settings (e.g. both sequence and switchbox are enabled or the selected switch box program is different from the one required by the sequence) the control unit will utter a long “beep” sound. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 14...
  • Page 15 Common pin. The desired function is activated through a contact between this pin and one of the other pins (pin 2, 3, 4, 5). This pin is connected to 0VDC and to the ground Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 15...
  • Page 16 Switch – selection of program 1 INPUT 1 Common to every input (1-13). Signals have to be enabled making contact COM0VDC between the desired signal and this pin ( common 0VDC) . Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 16...
  • Page 17 It activates when stop motor is enabled. STOP MOTOR NOT USED NOT USED Common to every input. Signals have to be enabled making contact between COM0VDC the desired signal and this pin ( common 0VDC) . Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 17...
  • Page 18 It indicates you’re using program 8 OUTPUT 8 Common to every input. Signals have to be enabled making contact between COM0VDC the desired signal and this pin ( common 0VDC) . Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 18...
  • Page 19 Common to every input. Signals have to be enabled making contact between COM 0V the desired signal and this pin ( common 0VDC) . available on this pin, it can’t be used to charge external devices.. COM +5V Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 19...

  • Page 20: Troubleshooting

    (the torque signal is displayed over the set maximum time). “ Error tm max torque” is displayed on the status bar (the torque signal is displayed inside the set maximum time). Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 20...
  • Page 21 A for at least 500 ms) ATTENTION: IF THE OK/ESC OPTION IS DISABLED, ERRORS RESET AT THE FOLLOWING CYCLE. OTHERWISE PRESS ESC. IF THE PROBLEM PERSISTS, PLEASE CONTACT YOUR NEAREST KOLVER DEALER. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 21...
  • Page 22 Notice = in case of cycle end, it prints “Cycle end”, in case of sequence end, it prints “Seq. end” or it indicates the type of error (see paragraph: trouble shooting). Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 22...
  • Page 23 EXSPLOSE CONTROL UNIT : Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 23...

  • Page 24: Spare Parts

    800090/E M3 toothed washer 800041 M3 brass nut 800056/O 230V 200VA Transformer 848009 110V 200VA Transformer 848009/110 Transformer fixing bracket Vedi rif. 25 M6x50 Transformer fixing bracket 872430/N Motor board 852521/T Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.0 Pagina 24...

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