Kolver FAB Series Manual
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Kolver FAB Series Manual

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EDU 2AE/TOP e EDU 2AE/TOP/TA
TRANSFORMER: 230V or 110V AC 50 Hz – 40 V DC 200 VA FUSE: 3,15 A
KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with
the following standards and other normative documents : 2006/42/CE, 2006/95/CE, 2004/108/CE, EN 60745-1,
EN 60204-1, EN 61000-6-1, EN 61000-6-3.
It is also in conformity with the RoHS II normative.
Name:
Position:
nd
Thiene, May 2
, 2013
MANUAL
Torque range: 0.4-35 Nm
I DENTIFICATION DATA OF THE MANUFACTURER
U
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
I DENTIFICATION DATA OF THE PRODUCT
U
CONTROL UNIT MODEL: EDU 2AE TOP - EDU 2AE TOP/TA
CODE: 031000/TOP - 031000/TOP/TA
TECHNICAL DATA OF THE PRODUCT
DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 4 Kg
DECLARATION OF CONFORMITY
Giovanni Colasante
General Manager
Person authorized to compile the technical file in Kolver
KOLVER S.r.l.
Giovanni Colasante

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  • Page 1 DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 4 Kg DECLARATION OF CONFORMITY KOLVER S.r.l. declares that the new tool here described : control unit model EDU 2AE is in conformity with the following standards and other normative documents : 2006/42/CE, 2006/95/CE, 2004/108/CE, EN 60745-1, EN 60204-1, EN 61000-6-1, EN 61000-6-3.
  • Page 2 Read the menu description carefully and in case you are unsure please contact Kolver for support information. Turn the unit on through the on/off switch on the back panel. The unit will carry a general system check and the words “waiting connection”...
  • Page 3 Press any key on the front panel to enter the main screen (see following picture). P L U T O 1 0 1 0 : 0 0 P R : 1 0 / 0 1 w a i t i n g 1- Reached torque level in Nm or in.lbs 2- Program number or sequence 3- Screwdriver model...

  • Page 4: Program Menu

    - - - - - M A I N - M E N U - - - - - - S e q u e n c e s e t t i n g O p t i o n s ...
  • Page 5 5) Joint: You can select the type of joint you are working on. A soft joint is typically a self tapping screw on plastic or sheet metal, or a metric (machine) screw on a material subject to strain (for example: gasket, o ring etc.) A hard joint is typically a fastener joining metal with metal.
  • Page 6 10) Max time - Maximum time: You can select the maximum time of tightening. You can set from 'Min time + 0,1s' to 20.0 sec. ATTENTION: If torque isn’t reached by the maximum time, the screwdriver will stop. “Over maximum time”...
  • Page 7 16) Reset aut : If ON, the control unit resets automatically after a cycle end. If OFF, press OK every cycle end. 17) Press ESC: If ON, the control unit will after an error signal, then press ESC to reset. If OFF, the control unit resets automatically.

  • Page 8: Sequence Menu

    24) Torq max – Maximum Torque: The minimum torque and maximum torque options allow the user to set the acceptable torque range for the single application. When the reached torque is inside this range, “right screwing” will be displayed on the status bar and the green led will light up. The messages “below minimum torque”...

  • Page 9: Option Menu

    - - - S E Q U E N C E - M E N U - - - - 3 ) E x t b o x : O F F 4 ) M o d . b a r c : O F F ...

  • Page 10: Torque Calibration

    5) Reset: you can select which parameter resets when you press RESET (see point 4: Keyboard commands). If PRG, the Reset refers to the program that is being carried out. If SEQ, the Reset refers to the whole sequence (only if sequence is enabled). - - - - O P T I O N S - M E N U - - - - 5 ) R e s e t : P RG...
  • Page 11 - - - - - - - - S T E P - - 1 - - - - - I n s e r t t h e p e r c e n t a g e M I N 4.
  • Page 12  TORQUE/INPUT (T/IN): It corresponds to Torque mode, except for the threshold torque which can’t be set by the operator: in fact the value is the result of an external impulse through a proper contact (see paragraph “connections”). It can be very useful if the operator wants the control unit to start counting the angle from a position which is indicated by a precision instrument.
  • Page 13  ANGLE/INPUT (A/IN): The threshold can’t be set by the operator: in fact the value is the result of an external impulse through a proper contact (see paragraph “connections”). This function can be very useful if the operator wants the screw to rotate a certain number of degrees after reaching a position indicated by a precision instrument.
  • Page 14 I/O CONNECTIONS: Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1 Page 14...
  • Page 15  CN1 CONNECTOR – 10 pins: It is situated on the upper part of the back panel. NOME FUNZIONE OUTPUT USED Common pin. Signals must be taken between this pin and the respective signal pins (pin 3, 4 and 5). Error signal: it activates every time an error occurs.
  • Page 16  CN2 CONNECTOR – 14 pins:: All of the following pins are input: make a contact with pin 14 to activate them. NAME FUNCTION NOT USED If enabled it stops the motor, enables the error signal and “Error missing MISSING PIECE piece”...
  • Page 17  CN3 CONNECTOR – 11 pins: All of the following pins are output. NAME FUNCTION This signal works in parallel with the green led on the front panel. GREEN LED This signal works in parallel with the red led on the front panel. RED LED This signal works in parallel with the yellow led on the front panel.
  • Page 18  CN4 CONNECTOR – 9 pins: All of the following pins are output. NAME FUNCTION It indicates you’re using program 1 OUTPUT 1 It indicates you’re using program 2 OUTPUT 2 It indicates you’re using program 3 OUTPUT 3 It indicates you’re using program 4 OUTPUT 4 It indicates you’re using program 5 OUTPUT 5...
  • Page 19  CN5 CONNECTOR (25 pin connector - female): NAME FUNCTION Common to every input. Signals have to be enabled making contact between COM 0V the desired signal and this pin (common 0VDC) . Not used It indicates stop motor is enabled STOP MOTOR It indicates you’re using program 8 OUTPUT 8...

  • Page 20: Troubleshooting

     CN7 CONNECTOR (9 pin serial connector - female) – PRINT FUNCTION NAME FUNCTION COM +15V +15V available on this pin, it can’t be used to charge external devices. Serial transmission. Common to every input. Signals have to be enabled making contact between COM 0V the desired signal and this pin (common 0VDC).
  • Page 21 A for at least 500 ms) ATTENTION: IF THE OK/ESC OPTION IS DISABLED, ERRORS RESET AT THE FOLLOWING CYCLE. OTHERWISE PRESS ESC. IF THE PROBLEM PERSISTS, PLEASE CONTACT YOUR NEAREST KOLVER DEALER. Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1 Page 21...
  • Page 22 SERIAL PRINT: Every control unit is supplied with a 9 pin male connector (connection pin: PIN 2 = TX, PIN 5 = GND) and a mini USB connector. You can print on PC (for example through Hyper Terminal programs) or printer the results of each screwing.

  • Page 23: Exploded View

    EXPLODED VIEW Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1 Page 23...

  • Page 24: Spare Parts

    SPARE PARTS: Number Description Quantity Code Upper panel 2AE-TOP 819003 3x5 Button head screw burnished 872443 Motor board 852521 M3 brass nut 800056/O M3 toothed washer 800041 Ground cable 800090/E I/O EDU 2AE/TOP board 852525 I/O EDU 2AE/TOP/TA board 852525/TA M6x40 Transformer fixing bracket 872430/N 230V 200VA Transformer...
  • Page 25 7. No one, whether an agent, servant or employee of KOLVER, is authorized to add to or modify the terms of this limited guarantee in any way. However it’s possible to extend the warranty with an extra cost.

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