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EDU 2AE/TOP - EDU 2AE/TOP/E -
MODEL:
CODE:
KOLVER S.r.l. declares that the new tool here described: control unit model EDU2AE/TOP and
EDU2AE/TOP/TA is in conformity with the following standards and other normative documents: 2006/42/CE,
LVD 2014/35/UE, EMCD 2014/30/UE, EN 280519, EN 60204-1, EN 61000-6-2, EN 61000-6-3.
It is also in conformity with RoHS III normative (2011/65/UE and following 2015/863).
Name:
Position:
st
Thiene, January 1
2020
MANUAL
EDU 2AE/TOP/TA 5.00
Torque range: 0.2-50 Nm
IDENTIFICATION DATA OF THE MANUFACTURER
U
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT
U
EDU 2AE/TOP
032000/TOP
TECHNICAL DATA OF THE PRODUCT
DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 2,5 Kg
DECLARATION OF CONFORMITY
Giovanni Colasante
General Manager
Person authorized to compile the technical file in Kolver
KOLVER S.r.l.
EDU2AE/TOP/E
032000/TOP/E
FUSE: 3,15 A
Giovanni Colasante
EDU2AE/TOP/TA
032000/TOP/TA
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Summary of Contents for Kolver EDU 2AE/TOP/E
- Page 1 DIMENSIONS: 190 x 205 x h120 mm WEIGHT: 2,5 Kg DECLARATION OF CONFORMITY KOLVER S.r.l. declares that the new tool here described: control unit model EDU2AE/TOP and EDU2AE/TOP/TA is in conformity with the following standards and other normative documents: 2006/42/CE, LVD 2014/35/UE, EMCD 2014/30/UE, EN 280519, EN 60204-1, EN 61000-6-2, EN 61000-6-3.
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Page 2: Introduction And Table Of Screwdriver Models
Read the menu description carefully and in case you are unsure please contact Kolver for support information. Turn the unit on through the on/off switch on the back panel. The unit will carry a general system check and the words “waiting connection”... -
Page 3: Maind Screeb And Fron Panel
P L U T O 1 0 T % : 1 0 % P R : 1 0 / 0 1 r e a d y 1- Reached torque level in Nm, lbf.in or kgf.cm 2- Program number or sequence 3- Screwdriver model 4- Torque level in percentage 5- Screw count: done screws/total screws... -
Page 4: Main Menu
It indicates the menu section where of the control unit. PROGRAM MENU: The first 28 menu lines are available in both the EDU 2AE/TOP, EDU 2AE/TOP/E and EDU 2AE/TOP/TA models. Lines from 29 to 32 are only available in the TOP/TA model. -
Page 5: Model
If the number of correct screws matches to the number of set screws, “PROGRAM END” will appear on the status bar and the yellow led will light up. If the “Press OK” is ON (see point 18), “PROGRAM END” will automatically disappear at next screwing or any time you enter the menu. -
Page 6: Fast Speed
- - - - - M E N U - - P R : 1 - - - - - 6 ) T m F a s t s p d : 0 . 3 s 7 ) F a s t s p d : o f f ... -
Page 7: Reverse Speed
13) Auto rev. – Auto reverse: This option will automatically start a reverse after a torque reached signal. You can set time from 0.1 to 20.0 sec. To disable the function press until you get to OFF. ATTENTION: During the reverse, it is necessary to keep the lever or the start signal pressed as long as it doesn’t stop. -
Page 8: Errore Lever
When OFF, the control unit resets automatically after an error signal 20) Reset: you can reset the program or the single screw. - - - - - M E N U - - P R : 1 - - - - - 2 1 ) E r r o r l e v e r : ... -
Page 9: Barcode
The selection of the torque value is carried out by entering the digit cell by cell. - - - - - M E N U - - P R : 1 - - - - - 2 7 ) I n s . b a r c o d e ... -
Page 10: Sequence Menu
SEQUENCE MENU: - - - S E Q U E N C E - M E N U - - - - c h a n g e E S C q u i t 1 ) S e q s e t : 1 4 7 3 9 8 1 2 ... -
Page 11: Reset Sequence
7 ) R e s . s e q a u t : 6) Reset seq.: When ON, you can reset the Sequence (pushing the Reset button). 7) Aut. res seq- Automatic Reset Sequence: When ON, the control unit automatically resets after the end of the sequence. -
Page 12: Versions
- - - - O P T I O N S - M E N U - - - - 6 ) V e r s i o n s 7 ) S e r i a l n . 0 0 0 0 0 0 0 0 ... -
Page 13: Write Usb
c o n f i r m E S C q u i t Write USB: press OK and create your new application where you save all the SETxx.KOL parameters you have set in the control unit. S a v e S E T 0 0 . - Page 14 E n t e r t h e p e r c e n t a g e M I N 4. Set the first torque level at 20% percentage by pressing (20% is just an example). - - - - - - - - S T E P - - 2 - - - - - E n t e r t h e p e r c e n t a g e...
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Page 15: Use Of T&A
- - - - - - - - S T E P - - 2 - - - - - E n t e r t h e p e r c e n t a g e : 2 5 % 7. - Page 16 TORQUE/INPUT (T/IN): It corresponds to Torque mode, except for the threshold torque which can’t be set by the operator: in fact the value is the result of an external impulse through a proper contact (see paragraph “connections”). It can be very useful if the operator wants the control unit to start counting the angle from a position which is indicated by a precision instrument.
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Page 17: Interpretation Of Acoustic Signales
ANGLE/INPUT (A/IN): The threshold can’t be set by the operator: in fact the value is the result of an external impulse through a proper contact (see paragraph “connections”). This function can be very useful if the operator wants the screw to rotate a certain number of degrees after reaching a position indicated by a precision instrument. -
Page 18: Connections/Connector I/O
I/O CONNECTIONS: Vers. 111219 Page 18... - Page 19 CN1 CONNECTOR – 10 pins It is situated on the upper part of the back panel. NAME FUNCTION OUTPUT +24V voltage protected. The maximum current consumption is 400mA. CAN NOT BE +24V USED TO POWER EXTERNAL DEVICES. Common pin. Signals must be taken between this pin (GND and the respective signal pins (pin 3, 4 and 5).
- Page 20 CN2 CONNECTOR – 14 pins All of the following pins are input: make a contact with pin 14 to activate them. NAME FUNCTION Remote motor stop. If it’s activated the message “STOP MOTOR ON” STOP MOTOR appears on the display. The motor will stop and won’t start working again as long as the contact is closed (as Input pin 1 of CN2).
- Page 21 CN3 CONNECTOR – 11 pins All of the following pins are output. NAME FUNCTION This signal works in parallel with the green led on the front panel. GREEN LED This signal works in parallel with the red led on the front panel. RED LED This signal works in parallel with the yellow led on the front panel.
- Page 22 CN4 CONNECTOR – 9 pins All of the following pins are output. NAME FUNCTION It indicates you’re using program 1 OUTPUT 1 It indicates you’re using program 2 OUTPUT 2 It indicates you’re using program 3 OUTPUT 3 It indicates you’re using program 4 OUTPUT 4 It indicates you’re using program 5 OUTPUT 5...
- Page 23 CN5 CONNECTOR (25 pin connector - female): NAME FUNCTION Common to every input. Signals have to be enabled making contact between the desired signal and this pin (common 0VDC). Not used It indicates stop motor is enabled STOP MOTOR OUT It indicates you’re using program 8 OUTPUT 8 It indicates you’re using program 7...
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Page 24: Messages On Display
CN7 CONNECTOR (9 pin serial connector - female) – PRINT FUNCTION NAME FUNCTION +15V Not used. Serial transmission. Serial reception. Common to every input. Signals have to be enabled making contact between the desired signal and this pin (GND). Not used. -
Page 25: Trouble Shooting
ERROR PROBLEM SOLUTION “waiting connection” doesn’t turn into “loading” Contact the nearest Kolver dealer. after it’s been switched on. “Error Torque Control” is displayed on the status bar Make a new screw. If the error persists, change the torque and speed settings. - Page 26 - Unscrewing too heavy A for at least 500 ms) ATTENTION: IF THE OK/ESC OPTION IS DISABLED, ERRORS RESET AT THE FOLLOWING SCREW/PROGRAM. OTHERWISE PRESS ESC. IF THE PROBLEM PERSISTS, PLEASE CONTACT YOUR NEAREST KOLVER DEALER. Vers. 111219 Page 26...
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Page 27: Serial Print
RX, PIN 5 = GND) and a mini USB connector. You can print the results of each screwing on a printer (for example Kolver model PRNTR1) and/or on PC (for example through Hyper Terminal or Realterm or any data transmission program or EDU EXPAND only on EDU2AE/TOP ver. 3.00 – only print not setting). You can also save those results on a USB device (only on EDU2AE/TOP/E and EDU2AE/TOP/TA from ver. - Page 28 EDU EXPAND EDU EXPAND is the software for pc created by Kolver to set, change and save all parameters of EDU2AE/TOP/E or EDU2AE/TOP/TA 3.0 unit. It communicates with the control unit via miniUSB or RS232 and makes you create up to 100 different settings configurations, save them on your USB drive and then recall on your EDU unit.
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Page 29: Expand
Here is the main screen when a program has been recalled or when you are creating a new one. To modify or enter any parameter values, double click a cell, select a number within the proper range, then press Enter. If the value is not within its valid range, pressing Enter will not confirm the change. - Page 30 Open terminal: to display the print string (see Serial Print). To save in a .txt file the results of each Open terminal: to display the print string (see Serial Print). To save in a .txt file the results of each Open terminal: to display the print string (see Serial Print).
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Page 31: Exploded Views And Spare Parts Lists
EXPLODED VIEW: EDU2AE/TOP 5.00 Vers. 111219 Page 31... - Page 32 SPARE PARTS: Position Description Quantity Code Upper panel EDU2AE/TOP 819003 3x5 Button head screw burnished TX10 872444 Motor board 852521/SW M3 toothed washer 800041 Switching 48V 600W 872490 M3 burnished nut 800056 I/O EDU 2AE/TOP board 852525 M3 brass nut 800056/O Ground cable 800090/E...
- Page 33 EXPLODED VIEW: EDU2AE/TOP/E 5.00 Vers. 111219 Page 33...
- Page 34 3x5 Button head screw burnished TX10 872444 Motor board 852521/SW M3 toothed washer 800041 Switching 48V 600W 872490 M3 burnished nut 800056 I/O EDU 2AE/TOP/E board 852525/E M3 brass nut 800056/O Ground cable 800090/E Ferrite 872468 Display board EDU2AE/TOP 852526...
- Page 35 EXPLODED VIEW: EDU2AE/TOP/TA 5.00 Vers. 111219 Page 35...
- Page 36 SPARE PARTS: Posizione Descrizione Quantità Codice Upper panel EDU2AE/TOP 819003 3x5 Button head screw burnished TX10 872444 Motor board 852521/SW M3 toothed washer 800041 Switching 48V 600W 872490 M3 burnished nut 800056 I/O EDU 2AE/TOP/TA board 852525/TA M3 brass nut 800056/O Ground cable 800090/E...
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Page 37: Guarantee
7. No one, whether an agent, servant or employee of KOLVER, is authorized to add to or modify the terms of this limited guarantee in any way. However it’s possible to extend the warranty with an extra cost. -
Page 38: Table Of Contents
TABLE OF CONTENTS Introduction and table of screwdriver models page 2 Maind screeb and fron panel page 3 Main Menu page 4 Program Menu page 4 Program number page 4 Screws number page 4 Model page 5 Ramp page 5 Torque page 5 Time Fast Speed... - Page 39 Password page 11 ESC-OK-RESET page 11 Unit (Nm, lbf.in e kgf.cm) page 11 Versions page 12 Serial Number page 12 Set time & date page 12 Cycles page 12 USB Options page 12 Read USB page 12 Write USB page 13 Info USB page 13 Torque Calibration...
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