Summary of Contents for Leuze electronic LSIS 472i Series
- Page 1 LSIS 472i Smart camera for compartment fine positioning O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
- Page 2 © 2015 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com Leuze electronic LSIS 472i...
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Page 3: Table Of Contents
Parameter enable ............28 Extended configuration – Leuze electronic webConfig tool ....29 Establishing an Ethernet connection . - Page 4 EC Declaration of Conformity........55 Leuze electronic...
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Page 5: About This Document
Media Access Control address; hardware address of a device in the network PELV Protective Extra-Low Voltage; protective extra-low voltage with reliable discon- nection High-bay storage device Region of Interest; capture range of the smart camera Underwriters Laboratories Leuze electronic LSIS 472i... -
Page 6: Safety
Safety Safety The smart camera of the LSIS 472i series was developed, manufactured and tested in accordance with the applicable safety standards. It corresponds to the state of the art. The LSIS 472i smart camera without device heating is “UL LISTED” according to American and Canadian safety standards, i.e., satisfies the requirements of Underwriters Laboratories Inc. -
Page 7: Exemption Of Liability
Safety Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed. -
Page 8: Device Description
The device consists of the following components: • Camera • Display and control panel • Infrared lighting unit • Evaluation unit with the following interfaces: • Digital I/O • Ethernet • RS 232 The device can optionally be delivered with integrated heater. Leuze electronic LSIS 472i... -
Page 9: Performance Characteristics
• Integrated IR illumination (850 nm infrared LED) • Integrated display with control panel for alignment and for fast teaching of the position marking (hole or reflector). • Measurement value output: • 4 digital outputs • Ethernet Leuze electronic LSIS 472i... -
Page 10: Accessories
SERVICE: host and service interface (Ethernet); M12 socket (D-coded) PWR: supply voltage (18 V … 30 VDC), IO1 … IO4; M12 plug (A-coded) BUS OUT: RS 232 interface, IO5 … IO8; M12 socket (A-coded) Figure 3.2: Electrical connections Leuze electronic LSIS 472i... -
Page 11: Indicators And Operational Controls
The device is equipped with the following indicators and operational controls: • Two LED indicators • Four control buttons • Monochromatic display LED PWR Navigation buttons LED BUS Escape button Enter button Display Figure 3.3: Indicators and operational controls Leuze electronic LSIS 472i... -
Page 12: Led Indicators
Selecting options Set the desired option with the navigation buttons and the enter button 3.3.3 Display Display functions The following functions can be displayed and activated in the display: • Device information Leuze electronic LSIS 472i... - Page 13 German, English, Spanish, French, Italian • Service Status messages • Only for service purposes by Leuze electronic Commissioning • Selection of the check program and position display for alignment; see chapter 8 "Commissioning" Teaching-in of the position (teach); see chapter 8.3 "Teaching-in the position"...
- Page 14 Display during device start-up During device start-up, a start-up display first appears which is briefly followed by the display with the version information. After the device starts up, the display shows the position display by default. Leuze electronic LSIS 472i...
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Page 15: Functions
On delivery, two check programs are set up in the device for . These check programs are optimized as follows: Rack Near • Distance: 450 mm Hole diameter: 15 mm Rack Far • Distance: 1850 mm Hole diameter: 15 mm Leuze electronic LSIS 472i... -
Page 16: Diagnostics - Image Transfer
The M12 Ethernet connection cable can be removed after completing diagnostics. • The FTP access data can be stored in the smart camera for later diagnostics. • Details on the settings in the webConfig tool: see chapter 9 "Extended configuration – Leuze electronic webConfig tool". Process sequence Rack Near... - Page 17 IO5 … IO8 stable Image transfer via FTP 7(3) Images that are written in the ring buffer 7(4) IO5 … IO8: output inactive (low) IO5 … IO8: output active (high), tool result Figure 4.3: Process sequence Leuze electronic LSIS 472i...
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Page 18: Applications
X- and Y-direction. It is possible to use just one camera in single-deep and double-deep pallet high-bay warehouses. Figure 5.1: Compartment fine positioning of a high-bay storage device in a double-deep pallet high-bay warehouse Leuze electronic LSIS 472i... -
Page 19: Mounting
Mount the BT 59 mounting device on the system side with M8 fastening screws (included in delivery contents). Mount the device with its fastening grooves on the clamping jaws of the BT 59 with limit stop at end. Secure the device with the M6 screw terminal. Leuze electronic LSIS 472i... -
Page 20: Bps Mounting With M4 Fastening Screws
Mount the device on the system with M4 fastening screws (not included in delivery contents). Max. tightening torque of the fastening screws: 2 Nm Location and thread depth of the mounting thread: see figure 13.1 Leuze electronic LSIS 472i... -
Page 21: Electrical Connection
If faults cannot be rectified, take the device out of operation. Protect the device from accidentally being started. NOTICE UL applications For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (National Elec- tric Code). Leuze electronic LSIS 472i... -
Page 22: Pwr (Supply Voltage And Switching Inputs Io1
The shield of the connection cable is on the thread of the M12 connector plug. The thread of the M12 connector plug is part of the metallic housing. The housing is at the potential of the functional earth via pin 8. Connection cables: see table 14.2 Leuze electronic LSIS 472i... -
Page 23: Bus Out (Rs 232 And Switching Outputs Io5
The switching outputs are protected against short-circuit, overcurrent, overvoltage, excess tempera- ture and transients. NOTICE Maximum cable length 10 m Operation of the RS 232 interface is only permissible with shielded cables with maximum cable length of 10 m. Leuze electronic LSIS 472i... -
Page 24: Service
6/blue NOTICE Self-configured cables for Ethernet connection! The depicted core colors apply only for interconnection cables from Leuze electronic. The depicted core colors are not compliant with EIA/TIA 568A and EIA/TIA 568B. Ensure adequate shielding. The entire interconnection cable must be shielded and earthed. -
Page 25: Commissioning
The smart camera starts up and the position display appears on the display. Connect the smart camera to a PC/laptop and start the webConfig tool; see chapter 9 "Extended configuration – Leuze electronic webConfig tool". Make the settings for your application with the webConfig tool; see chapter 9.3.4 "Configure compart- ment fine positioning". - Page 26 • If the marking is not in the field of view of the device (no marking indicator), the device must be mechanically repositioned. Align the device until the marking indicator (black dot) is exactly in the square in the middle of the dis- play. Leuze electronic LSIS 472i...
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Page 27: Teaching-In The Position
• The marking is not in the capture range of the device. • The limits of the new capture range ascertained by teaching in are not completely in the field of view. Commissioning Exit the menu. To do this, press the Escape button Leuze electronic LSIS 472i... -
Page 28: Parameter Enable
The PWR LED illuminates orange. The device is in Service mode and you can set the configuration param- eters via the display. Press the Escape button to enter the main menu. Leuze electronic LSIS 472i... -
Page 29: Extended Configuration - Leuze Electronic Webconfig Tool
The smart camera can be operated and configured by means of the integrated webConfig tool via the Ethernet service interface. With the Leuze electronic webConfig tool, an operating-system independent, web-technology based, graphical user interface is available for the configuration. The webConfig tool can be run on any Internet-ready PC. The webConfig tool uses HTTP as communica- tion protocol and the client-side restriction to standard technologies (HTML, JavaScript and AJAX) that are supported by modern browsers. -
Page 30: Start Webconfig Tool
Start the webConfig tool via your PC's Internet browser with IP address 192.168.60.101 or with the IP address set by you. 192.168.60.101 is the standard Leuze electronic service address for communication with the smart camera of the LSIS 4xxi series. -
Page 31: Short Description Of The Webconfig Tool
Extended configuration – Leuze electronic webConfig tool Clearing browser history The cache of the Internet browser is to be cleared if different device types or devices with different firmware were connected to the webConfig tool. Delete cookies and temporary Internet and website data from the browser cache before starting the webConfig tool. -
Page 32: Selecting The Check Program
Extended configuration – Leuze electronic webConfig tool NOTICE Service Configuration changes only in the operating mode! CONFIGURATION Service Changes made using the function can only be performed in the operating mode. 9.3.3 Selecting the check program Rack Near Rack Far... -
Page 33: Calibrating
Extended configuration – Leuze electronic webConfig tool CONFIGURATION > PROGRAMS Select Click on the [Configure compartment fine positioning] button. Configure compartment fine positioning Figure 9.4: dialog Enter the type and diameter of the marking. Enter the distance between rack profile and lens cover of the device. - Page 34 Extended configuration – Leuze electronic webConfig tool Tool configuration – Calibration Figure 9.5: dialog NOTICE Recalibration required if the measurement distance changes! Rack Near Rack Far If the distance for the check program ( ) changes in the application, the calibra- tion must be adjusted.
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Page 35: Configuring Image Acquisition
Extended configuration – Leuze electronic webConfig tool Tool configuration – Offset Figure 9.6: dialog 9.3.6 Configuring image acquisition As an alternative to configuring compartment fine positioning for faster commissioning (see chapter 9.3.4), you can make the configuration settings for compartment fine positioning manually. -
Page 36: Configuring The Blob Analysis
Extended configuration – Leuze electronic webConfig tool NOTICE Adjust exposure time and focus if the distance is changed! Rack Near Rack Far If the distance for the check program ( ) changes in the application, the exposure time and focus must be checked or adjusted. -
Page 37: Configuring The Measurement
Extended configuration – Leuze electronic webConfig tool BLOB prefiltering Figure 9.9: dialog Area attribute: adjust the NOMINAL limit values if the geometry of the marking has changed. Shape factor attribute: adjust the NOMINAL limit values if the geometry of the marking has changed. -
Page 38: Defining Changeover Of The Check Programs
Extended configuration – Leuze electronic webConfig tool Minimum Y Maximum X Minimum X The MINIMUM values for and the MAXIMUM values for Maximum Y correspond to the limits for the positioning accuracy X and Y. NOTICE Adjust limit values if the tolerance areas are changed! Measurement - Evaluation ... -
Page 39: 9.3.11 Assigning Digital Switching Outputs The Measurement Values
Extended configuration – Leuze electronic webConfig tool CONFIGURATION > PROGRAMS Select Rack Near Rack Far Select the active check program ( CONFIGURATION > DEVICE > Digital I/Os Select CONFIGURATION OF DIGITAL I/OS dialog is displayed. CONFIGURATION OF DIGITAL I/OS Figure 9.12:... - Page 40 Extended configuration – Leuze electronic webConfig tool TOOL CONFIGURATION - Digital I/O Figure 9.13: dialog For each switching output, select the desired measurement value that is to be output via the switching output. Click on the [Save changes] button.
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Page 41: 9.3.12 Activating Display Of The Target/Actual Deviation In The Display
Extended configuration – Leuze electronic webConfig tool Figure 9.14: Switching of the switching outputs 9.3.12 Activating display of the target/actual deviation in the display In order for the target/actual deviation for the marking to be shown in the display, the output must be acti- vated via the Ethernet interface. -
Page 42: 9.3.13 Configuring The Ftp Output
Extended configuration – Leuze electronic webConfig tool TOOL CONFIGURATION - Display Figure 9.15: dialog Output activated Select the checkbox. Click on the [Save changes] button. 9.3.13 Configuring the FTP output Check-program-specific output of test results on the Ethernet interface via the FTP protocol. - Page 43 Extended configuration – Leuze electronic webConfig tool Make the following entries: IP address: • IP address of the FTP server with which the connection is to be established. Port number: • port number of the FTP server with which the connection is to be established.
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Page 44: 9.3.14 Configuring The Ethernet Output
Extended configuration – Leuze electronic webConfig tool Figure 9.18: Settings for FTP output Make the following settings: Activate image transfer: • select the two checkboxes. Image name: • assign an image name, e.g., “HBS1_rack1”. The image name must not contain any space characters. - Page 45 Extended configuration – Leuze electronic webConfig tool CONFIGURATION OF ETHERNET COMMUNICATION Figure 9.19: dialog TCP/IP PROCESS DATA Make the following settings in the dialog: Activated • Select the checkbox. Mode Server Client • Select Client If you select mode, you must configure host communication.
- Page 46 Extended configuration – Leuze electronic webConfig tool Tool: Near measurement Measurement: Minimum In the drop-down lists, select Point 1 X Point 1 Y Output for tool result OK or NOK Drag the functions into the field. These settings are stored as standard settings.
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Page 47: Troubleshooting
Measures PWR LED • No supply voltage connected to • Check supply voltage the device • Contact Leuze electronic customer ser- • Hardware error vice(see chapter 12) Orange, contin- Device in Service mode Reset Service mode via webConfig or display... -
Page 48: Care, Maintenance And Disposal
The device does not normally require any maintenance by the operator. Repairs to the device must only be carried out by the manufacturer. For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 12 "Service and support"). -
Page 49: Service And Support
Repair service and returns: Procedure and Internet form can be found at www.leuze.com/repair Return address for repairs: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany 12.1 What to do should servicing be required? -
Page 50: Technical Data
Service interface Ethernet 10/100 Mbit/s Table 13.3: Operating and display elements Display Monochromatic graphical display, 128 x 64 pixel, with background lighting Keyboard 4 control buttons LEDs 2 LEDs for power (PWR) and bus state (BUS) Green/orange/red Leuze electronic LSIS 472i... - Page 51 Wiring through of the voltage supply to multiple heating devices is not permissible. Standard, M12 ready-made cable not usable (insufficient conductor cross section). Table 13.7: Ambient temperature Ambient temperature (operation) -35 °C … +45 °C Temperature range (storage) -20 °C … +70 °C Leuze electronic LSIS 472i...
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Page 52: Dimensioned Drawings
Technical data 13.2 Dimensioned drawings all dimensions in mm Figure 13.1: Dimensioned drawing LSIS 472i Leuze electronic LSIS 472i... -
Page 53: Ordering Information And Accessories
Ethernet connection cable, cable length 10 m 50106746 KB ET-30000-SA Ethernet connection cable, cable length 30 m 50113468 KB JST-M12A-8P-Y-3000 Interconnection cable for LSIS 472i to MA 2xxi, axial M12 socket, 8-pin, A-coded, cable length 3 m Leuze electronic LSIS 472i... -
Page 54: Other Accessories
Reflector, 1 piece 50129092 MTKZ 15-30 SET Reflector set with 100 pieces Table 14.4: Mounting device accessories Part no. Part designation Description 50027375 BT 56 Mounting device for rod 50111224 BT 59 Mounting device for ITEM aluminum profile Leuze electronic LSIS 472i... -
Page 55: Ec Declaration Of Conformity
The LSIS 472i smart camera was developed and manufactured in accordance with the applicable Euro- pean standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.