General Bead Rolling; Roller Installation And Removal - Baileigh Industrial BR-16E-36EV Operator's Manual

Envolope style metal bead roller
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GENERAL BEAD ROLLING

The primary purpose is to "roll form" into sheet metal, primarily "Beads". A multitude of tools are
available for just about any profile you can think of. Bead rolling is both functional and artistic.
The functional portion of this operation will add strength and rigidity to sheet material. The
artistic portion will add aesthetic appeal to the design. Both operations require practice and
experience to perfect. When safety and machine capacity are taken into account, the remaining
is open to the imagination and creativity of the metal worker.
 Never exceed the machines capacity. Keeping in mind items like seams and hems increase
the material thickness which may exceed the machines capacity.
 Never handle material larger than you are able to comfortably control. Keep in mind that
when the material is being rolled, the forces of the rolls will cause the material to move and
twist. Use additional equipment such as back gauges, tables, and additional persons to
support and secure materials as needed.
 Take several passes. Most beads will require several passes to obtain the desired depth.
Planning and practice will assist with this. Practice on similar material to become familiar with
how the material will react and to predict the number of passes and the depth of each pass.

ROLLER INSTALLATION AND REMOVAL

1. Use the quick release lever (A) to open the roll gap
enough for the rolls to clear each other.
2. Loosen the retaining bolt (B) enough to remove the
slotted washer.
3. Remove the rolls.
4. Select and install the die set required for the
desired bead type. Either roller can be top or
bottom depending on your application.
5. Install the slotted washer and secure with the
retaining bolts.
6. The adjustable upper shaft makes it very easy to
align tools perfectly, as well as setting tool gaps
between step dies.
B
14
14
A

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