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OPERATOR'S MANUAL
30 TON HYDRAULIC SHOP PRESS
MODEL: HSP-30M
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 03/2017
© 2017 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial HSP-30M
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 Cleaning ........................ - Page 3 Hydraulic Pump Parts List ..................36 HYDRAULIC SCHEMATIC ................... 37 ELECTRICAL SCHEMATIC ..................38 TROUBLESHOOTING ....................39...
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 5 A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 7: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
- Page 9 HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset.
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Page 10: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 11 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.
- Page 12 IMPORTANT: Maximum pressing force can be exerted for a short time only. Do not use maximum force when the ram is extended further than 3/4 of its length. This can damage the piston rod. Maximum force with long stroke Maximum force with short stroke Note: Not observing the maximum working period can result in overheating the hydraulic oil and heating up the hydraulic unit.
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Page 13: Technical Specifications
TECHNICAL SPECIFICATIONS Maximum Capacity 30 ton (27 ton) Working Speed - Ram Extension .20" / sec. (5mm/sec.) Return Speed - Ram Retraction .23" / sec. (6mm/sec.) Cylinder Stroke 9.84" (250mm) Working Width 27.55" (700mm) Cylinder Diameter 5.74" (146mm) 2” (50.8mm) Piston Rod Diameter Piston Head Diameter 2"... -
Page 14: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 15: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ... -
Page 16: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. ... - Page 17 WARNING: Before operating the press, make sure it is firmly anchored the floor. If it tips over on you, it could cause severe injury or death. Deliver condition The press is delivered in the following condition: Table in lowest position ...
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Page 18: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE Item Description Main Frame; Supports the entire machine components and work material. Support Pins; Supports the work table at the desired work height. Heal Blocks and V-Blocks; used to support the material during the pressing operation. Serrated Saddle;... -
Page 19: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Note: The hydraulic unit weights about 90lbs (41kg). For placing the unit in the correct position, use and assistant or safe lifting equipment to lift the unit. - Page 20 8. Remove the filler plug on top of the hydraulic tank. 9. Fill the tank with approximately 13gal. (50L) of hydraulic oil. 10. Replace the filler plug. IMPORTANT: NEVER run the motor with a low oil level. This will damage the hydraulic unit.
- Page 21 12. Open the cabinet and route the wires from the motor into the bottom of the electrical cabinet and secure the strain relief (E) into the cabinet. 13. Connect the wires to the lower terminal strip (F) matching the labeling. U to U, N to N, and PE to PE.
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Page 22: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. -
Page 23: Power Cord Connection
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. -
Page 24: Operation Preplanning
OPERATION PREPLANNING This is a general discussion on press operation and is not intended to be an exact step-by-step procedure. This is intended to create a broad thought process to be considered prior to using the press to stimulate the operator into thinking about as many possible scenarios that could cause injury or material damage. -
Page 25: General Information
Pressing Path and Sequence: Make sure that the direction of the component to be pressed on or off is correct and that the correct size of sleeve or arbor plate is used for support. Fasteners and Retainers: Make sure that all retaining rings, pins, or fasteners are removed, and no hidden secondary retainers are present. -
Page 26: Press Functions
PRESS FUNCTIONS Main Disconnect Switch The main disconnect switch is located on the front of the electrical cabinet. Turn the switch to the ON position to supply power to the electrical controls. The red indicator will light up as long as the disconnect is ON. -
Page 27: Direction Control Valve
Direction Control Valve The direction control valve is located in the top cover of the hydraulic unit. The valve has 3 lever positions: Middle position: When the lever has not been operated, the valve will always return to this position. -
Page 28: Pressure Adjusting
Pressure Adjusting 1. Start the hydraulic unit. 2. Make sure the piston is in rest position (no force applied). 3. Set the table height in the top position. 4. Place the heal blocks on the table. 5. Loosen the lock nut behind the hand knob and turn the knob counter clockwise 1/2 to 1 full turn to reduce the pressure. - Page 29 Table Adjustment IMPORTANT: NEVER lift or lower the table with tooling or material or pressure from the ram on the table. This will damage the machine voiding the warranty. Lifting the table is performed using the lifting chain attached from the ram to the table. 1.
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Page 30: Cylinder Positioning
Cylinder Positioning This press is equipped with a movable cylinder which makes is possible to position the cylinder correctly aligned with the work piece. To move the cylinder: 1. Loosen the 2 levers, 1 to 2 turn counter clockwise. 2. Move the complete cylinder to the left or right. -
Page 31: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. 1. Place the work piece on the table so that it is aligned with the piston rod. If this is not possible, reposition the cylinder to achieve the best alignment. -
Page 32: Understanding Springback
UNDERSTANDING SPRINGBACK Springback, also known as elastic recovery, is the result of the metal wanting to return to its original shape after undergoing compression and stretch. After the bending leaf is removed from the metal and the load is released, the piece part relaxes, forcing the bent portion of the metal to return slightly to its original shape. -
Page 33: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Note: Proper maintenance can increase the life expectancy of your machine. Daily Maintenance ... -
Page 34: Changing The Hydraulic Oil
Yearly Maintenance Replace the hydraulic oil of the unit. Changing the Hydraulic Oil The hydraulic oil is the primary medium for transmitting pressure and also must lubricate the running parts of the pump. Replace the hydraulic oil at least once a year. 1. -
Page 35: Overall Machine Parts Diagram
OVERALL MACHINE PARTS DIAGRAM... -
Page 36: Overall Machine Parts List
Overall Machine Parts List Item Description Qty. Electric Pump Oil Hose Connecter Electric Box Nut M12 Frame Pump Assembly Bolt M12×55 Heal Block Fixed Rod Chain Rod Ram Assembly Plate Hexangular Bolt M10×80 Roller Roller Shaft Nut M10 Lock Bolt Pin 5×24 Lock Handle Working Table... -
Page 37: Ram Parts Diagram
RAM PARTS DIAGRAM... -
Page 38: Ram Parts List
Ram Parts List Item Description Qty. Cylinder O Ring 22×2.4 Oil Hose Connecter 1 Seal Bolt O Ring18×2.4 Bolt M8×16 Piston Head Seal Ring Seal Ring 15×2.5×382 O Ring 125×5.7 O Ring 35×3.1 Piston Ram Cap 1 Seal Ring 125×3.1 Seal Ring20×3×165 O Ring 60×5.7 O Ring 60×5.7... -
Page 39: Hydraulic Pump Parts Diagram
HYDRAULIC PUMP PARTS DIAGRAM Hydraulic Pump Parts List Item Description Qty. Oil Tank Oil Gauge Oil Filter Piston Pump Electric Motor Pressure Gauge Hand Operated Valve Pressure Adjust Valve... -
Page 40: Hydraulic Schematic
HYDRAULIC SCHEMATIC... -
Page 41: Electrical Schematic
ELECTRICAL SCHEMATIC... -
Page 42: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Check pressure gauge. Repair or replace as needed. Gauge Failure Clean valve(s). Replace if Plugged oil passage in relief needed. valve or check valve. Low Pressure Check and tighten any loose or Oil leak at hose fittings. - Page 43 NOTES...
- Page 44 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...