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OPERATOR'S MANUAL
METAL BEAD ROLLER
MODEL: BR-18E-24 AND BR-18E-36
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 03/2021
© 2021 Baileigh Industrial Holdings LLC
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Summary of Contents for Baileigh Industrial BR-18E-24
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 INSTALLATION ...................... -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machine’s rated capacity. 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS This bead roller is power driven and will form sheet metal up to 16 Gauge thickness mild steel (or equivalent). The Rotary machine is constructed of cast iron and steel ensuring minimum deflection of the work-piece during forming operations. Available die sets allow for the following operations to be performed: wiring, edging, ogee bead, single bead, and elbow edging. -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, worktables, or other machinery. •... -
Page 13: Assembly
ASSEMBLY WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Note: While one person using proper lifting techniques can assemble and lift the roller as needed, it is advisable to have and use an assistant. - Page 14 4. Insert a M12 x 70 hex head bolt (A) with M12 washer (B) into the channel hole placing the spacer washer (C) between the channel and the head body. 5. Lift up on the roll head to insert M12 x 70 hex head bolt (A), M12 washer (B) and spacer (C) into the front mounting hole.
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Page 15: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 16 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 17: General Bead Rolling
GENERAL BEAD ROLLING Bead rolling is both functional and artistic. The functional portion of this operation will add strength and rigidity to sheet material. The artistic portion will add aesthetic appeal to the design. Both operations require practice and experience to perfect. When safety and machine capacity are taken into account, the remaining is open to the imagination and creativity of the metal worker. - Page 18 • Spacers may be placed in front of, in back of, or on either side of the roll die. • The roll dies may be spaced exactly the same or in any variation of positons based upon the spacer thickness combinations. 6.
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Page 19: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. CAUTION: Keep hands and fingers clear of the rolling dies. Be aware of how the material moves as it is being formed. Normally the operator should stand in front of the bead roller to avoid getting hit with the material as it is being formed. -
Page 20: Material Selection
7. Lightly step down on the foot pedal while feeding the work-piece through the die set. Check the work-piece. It may be necessary to fine tune the adjustment to the depth of the bead to reach the desired bead depth. 8. -
Page 21: Understanding Springback
UNDERSTANDING SPRINGBACK Springback, also known as elastic recovery, is the result of the metal wanting to return to its original shape after undergoing compression and stretch. After the bending leaf is removed from the metal and the load is released, the piece part relaxes, forcing the bent portion of the metal to return slightly to its original shape. -
Page 22: Parts Diagram A
PARTS DIAGRAM A... -
Page 23: Parts Diagram B
PARTS DIAGRAM B... -
Page 24: Parts Identification List
Parts Identification List Item Part No. Description Qty. BR18E-Motor and Motor and Gearbox Gearbox BR18E-Motor-BC DC Motor Brush Cap (Black Plastic) 1pc BR18E-Motor Brush DC Motor Brush BR18E-Motor Brush DC Motor Brush Holder with Cap Holder BR18E-2 BR18E-3 Coupler Hub BR18E-4 Coupler Cushioning Insert BR18E-5... - Page 25 Item Part No. Description Qty. Bronze Oil-lite Bearing, Flanged (Copper Collar B) BR18E-22 26 x 32 x 25.5mm, 41 x 3mm BR18E-23 Set Collar BR18E-24 Upper Die BR18E-25 Washer BR18E-26 Socket Head Cap Screw BR18E-31 Lower Die BR18E-33 Roll Hold BR18E-34 Hex Head Cap Screw BR18E-35...
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Page 26: Electrical Schematic
ELECTRICAL SCHEMATIC 2 15A MOTOR... -
Page 27: Electrical Components
Electrical Components Item Item Description Specification BR18E-Switch Selector Switch HY29D BR18E-Fuse Holder Main Power Fuse Holder F15A 250V BR18E-Control Board Motor Controller Board AMP-1hp, 10-B Controller Fuse F15AL 250V 22KΩ 2W BR18E-Foot Pedal Pot Potentiometer (Foot Pedal) BR18E-Motor and Motor 1/8 hp (.09 kw) 90 VDC 1.8A Gearbox... - Page 28 NOTES BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...
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